Fiessler AKAS-IIM Operating Instructions Manual
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Fiessler AKAS-IIM Operating Instructions Manual

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FIESSLER
E L E K T R O N I K
Fiessler Elektronik - Kastellstrasse 9 - D 73734 Esslingen - Tel.: ++49-711-919 697-0
Steckerbelegung
Warnung
Caution
Attentio
Attenzione
Connections
n
Connecteurs
Laserstrahlung
Laserbeam
Allaccamento
Rayon Laser
Raggio Laser
Typ 4
Nicht in den Strahl blicken !
PE =
AKAS®-IIM
EN 61496
S - = 0V
Do not look direktly into the beams
S + = +24V
(+10%)
Nes pas mettre les yeux dans les rayons!
Non Puntare Direttamerte Negli Occhi!
24V DC
IP 40
Laserklasse 1
Class 1 Laser product
Laser classe 1
max. < 1mW / 670 nm + 15 nm
1 = +Motor
Warnung
Caution
Attention Attenzione
AKAS®-IIF
2 = - Motor
DOK 850
FIESSLER
Typ: AKAS® II
Lasersender
E L E K T R O N I K
Laser-Transmitter
Laser-émetteur
Emettitore Laser
Fiessler Elektronik GmbH & Co.KG - Kastellstrasse 9 - D 73734 Esslingen - Tel.: ++49-711-919697-0
Steckerbelegung
Warnung
Caution
Attention Attenzione
connections
AKAS®-LCM
connecteurs
Laserstrahlung
Laserbeam
allacciamento
Typ 4
Rayon Laser
Raggio Laser
EN 61496
1
Nicht in den Strahl blicken !
IP 54
2
5
Do not look direktly into the beams
Nes pas mettre les yeux dans les rayons!
3
4
Non Puntare Direttamerte Negli Occhi!
Laserklasse 1
Class 1 Laser product
Laser classe 1
1 = 19 +24 V DC
2 = 12
0 V
max. < 1mW / 670 nm + 15 nm
3 = N.C.
U
4 = N.C.
®
L
AKAS®-LCF
5 = N.C.
Warnung
Caution
Attention Attenzione
PE
LISTED
Dok 895
FIESSLER
Typ: AKAS
®
LC
Lasersender
E L E K T R O N I K
Laser-Transmitter Laser-émetteur Emettitore Laser
EC type examination certified
Zertifiziertes QM-System
nach DIN ISO 9001:2000
Fiessler Elektronik GmbH & Co. KG
Kastellstr. 9
D-73734 Esslingen
Press Brake Protection System safety category 4
Adjustment
RXOK2
E2
P1
RXOK1
NLW
Kastenbiegen
E4
P2
NA1
box-bending
Muting
NA3
E6
NA2
FUS
Typ 4
K
Ausricht-
kontrollen
EN 61496
FUO
EDMO
FIESSLER
OSSD1
off
EDMS
OSSD2
SP
E L E K T R O N I K
AS)
SGA
I
Typ: AKAS®-3F
on
SGO
OSSD1
I
OSSD2
SGS
Empfänger / Receiver
Ausricht-
RXOK2
Steckerbelegung
kontrollen
Connections
Typ: AKAS®-LC II F
RXOK1
E3
NLW
NLW
13
13
26
26
RS 232 out
Empfänger / Receiver
Kastenbiegen
NA1
SGA
12
12
25
25
KAST
box-bending
E1
Muting
NA3
11
24
SP
11
24
OSSD2
10
23
NA2
SGO
10
23
OSSD1
E2
9
22
FUS
SGS
9
22
RXOK2
8
21
Adjustment
FUO
FUO
8
7
20
21
RXOK1
EDMO
FUS
7
6
19
20
HUSP
OSSD1
Typ 4
off
EDMS
5
18
OSSD2
+ Ub Transmitter
6
19
S_EU2K
EN 61496
SP
- Ub Transmitter
5
4
17
18
NA3
FIESSLER
SGA
RS 232 GND
4
3
16
17
NA2
OSSD1
on
SGO
2
15
- Ub 0V
3
16
NA1
E L E K T R O N I K
OSSD2
SGS
1
14
+ Ub 24VDC
2
15
EDMO
Erde
1
14
EDMS
DOK 982
AKAS®-3M, AKAS®-3F
AKAS®-IIM, AKAS®-IIF
AKAS®-LCM, AKAS®-LCF
Operating Instructions
Achtung, tägliche Prüfung:
Vor jedem Schichtbeginn und nach jedem Werkzeug-
wechsel ist die Lichtschranke wie folgt zu prüfen:
Test 1: Bild 1 bis 3
Test 2: Bild 4 und 5
Test 3: Bild 6
Caution, check daily:
At the beginning of each shift or after every change
of tools the safety light barrier should be checked as
follows:
Test 1: Picture 1 to 3
Test 2:Picture 4 and 5
Test 3: Picture 6
Attention, contrôle quotidien:
Avant le début de chaque équipe de travail ou après
ou chaque changement d'outil, la barrière de sécurité
doit être contrôlée comme suit:
Test 1: image 1 - 3
Test 2: image 4 et 5
Test 6: image 6
Huomio! Päivittäinen tarkistus:
Valoverho on tarkistettava jokaisen työvuoron tai
työkalunvaihdon jälkeen seuraavasti:
Koe 1: kuvat 1: stä 3: een
Koe 2: kuvat 4 ja 5
Koe 3: kuvat 6
Test 1:
1.
2.
3.
Stop
Test 2:
4.
5.
Stop
Test 3:
6.
LS unterbrochen
light curtain interrupted
Barreira laser interrompida
valoverho häiritty
Test
DokuNr.878
FIESSLER
E L E K T R O N I K
Fiessler Elektronik - Kastellstrasse 9 - D 73734 Esslingen - Tel.: ++49-711-919 697-0
Steckerbelegung
Warnung
Caution
Attention Attenzione
Connections
Connecteurs
Laserstrahlung
Laserbeam
Allaccamento
Rayon Laser
Raggio Laser
Typ 4
Nicht in den Strahl blicken !
PE =
Do not look direktly into the beams
S - = 0V
EN 61496
S + = +24V
Nes pas mettre les yeux dans les rayons!
AKAS®-3M
(+10%)
Non Puntare Direttamerte Negli Occhi!
24V DC
IP 40
Laserklasse 1
Class 1 Laser product
Laser classe 1
max. < 1mW / 670 nm + 15 nm
Warnung
Caution
Attention Attenzione
1 = +Motor
AKAS®-3F
2 = - Motor
DOK 850
FIESSLER
Typ: AKAS® 3
Lasersender
E L E K T R O N I K
Laser-Transmitter
Laser-émetteur
Emettitore Laser
CONTENTS:
Safety Instructions
Application
Instruction for use
Mechanical data
Electrical connection
Putting into operation
Telefon: 0711 / 91 96 97-0
Internet: http://www.fiessler.de
Telefax: 0711 / 91 96 97-50 eMail: info@fiessler.de
translation
Adjustment
RXOK2
E2
P1
RXOK1
NLW
Kastenbiegen
E4
P2
NA1
box-bending
Muting
NA3
E6
NA2
Typ 4
FUS
Ausricht-
kontrollen
EN 61496
FUO
EDMO
FIESSLER
OSSD1
off
EDMS
OSSD2
SP
E L E K T R O N I K
SGA
Typ: AKAS®-3F
OSSD1
on
SGO
OSSD2
SGS
Empfänger / Receiver

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  • Page 1 Do not look direktly into the beams S - = 0V EN 61496 S + = +24V Nes pas mettre les yeux dans les rayons! Fiessler Elektronik GmbH & Co.KG - Kastellstrasse 9 - D 73734 Esslingen - Tel.: ++49-711-919697-0 AKAS®-3M Ausricht- (+10%) RXOK2...

  • Page 2: Table Of Contents

    How to proceed during the mounting of the AKAS® -system 1a. Overrun Traverse Measuring / 1b. Dip Switch Adjustiment 2. Design of a Mechanical Suspension Device - void if Fiessler holders are used 3. Mounting of the suspension devices at the ram 4.

  • Page 3: Indicator Lights On Frontpanel And Switches For Safe Operation

    Indicator lights on Frontpanel and switches for safe operation FIESSLER E L E K T R O N I K AKAS®-3F Indicator lights for in- and out- puts (see page 47) RXOK2 Outputs for RXOK1 release of rear stoppers Adjustment...
  • Page 4 Indicator lights on Frontpanel and switche for safe operation FIESSLER E L E K T R O N I K AKAS®-3M Ausricht- Indicator lights kontrollen Typ: AKAS®-3M in- and outputs (see page 47) Empfänger / Receiver Kastenbiegen box-bending Muting Inputs for press start / stop...
  • Page 5 Indicator lights on Frontpanel and switches for safe operation FIESSLER E L E K T R O N I K AKAS®-IIF Indicator lights for in- and outputs (see page 47) RXOK2 Outputs for RXOK1 release of rear stoppers Input for Overruntraverse controll...
  • Page 6 Indicator lights on Frontpanel and switche for safe operation FIESSLER E L E K T R O N I K AKAS®-IIM Ausricht- Indicator lights kontrollen Typ: AKAS®-3M in- and outputs (see page 47) Empfänger / Receiver Kastenbiegen box-bending Muting Inputs for press start / stop...
  • Page 7 Indicator lights on Frontpanel and switches for safe operation FIESSLER E L E K T R O N I K AKAS®-LCF 1.5 Fiessler Elektronik OHG - Kastellstrasse 9 - D 73734 Esslingen - Tel.: ++49 711/9196970 Upper plug: Spinotto superiore: Ausricht-...
  • Page 8 Indicator lights on Frontpanel and switches for safe operation FIESSLER E L E K T R O N I K AKAS®-LCM 1.6 Fiessler Elektronik OHG - Kastellstrasse 9 - D 73734 Esslingen - Tel.: ++49 711/9196970 Upper plug: Spinotto superiore: Steckerbelegung...
  • Page 9 Safety Instructions FIESSLER E L E K T R O N I K Please observe always This is the operating instruction for the AKAS® models AKAS®-3M, AKAS®-3F, AKAS®-IIM AKAS®-IIF and AKAS®-LCM, AKAS®-LCF. Special instructions for each model are provided with its individual model marking.

  • Page 10: Prerequisites For Using The Press Brake Protection Akas

    If not, it can be realised by the AKAS®-...F and a cam controller or by the Fiessler AMS-system . Before the initial start-up, the overrun traverse must be checked either by using the test rod (see page 9) or by using an Overrun Traverse measuring device.

  • Page 11: Description And Fields Of Application For The Equipment

    Description and fields of application for the equipment FIESSLER General Instructions E L E K T R O N I K The laser - accident preventing light barrier AKAS® is an electro sensitive protective and controlling device (ESPE) which has the function to protect operators from accidents.

  • Page 12: Function Description / Characteristics

    Description and fields of application for the equipment FIESSLER Function Description / Characteristics E L E K T R O N I K systems without operating mode se- systems with operating mode selec- lection tion operation only with additional safety with integrated safety fuunctions PLC (e.g.

  • Page 13: Function Description During Bending Of Flat Sheet Metal / Bending Of Wavy Sheet Metal

    Description and fields of application for the equipment FIESSLER Function description during bending of flat sheet metal E L E K T R O N I K Principle of function 1. Release the closing movement by activating the foot pedal.
  • Page 14 Description and fields of application for the equipment FIESSLER Function description during bending of boxes E L E K T R O N I K Function principle 1. "Box Bending" is activated by the box bending button. The signal at the box bending input KAST must be high box bending (+24V) for at least 100 ms and after that low (0V) for at least 100 ms.

  • Page 15: Mechanical Data, Dimension Drawings

    Mechanical data, dimension drawings FIESSLER AKAS®-3M /-3F E L E K T R O N I K transmitter and receiver housing type The aluminium housing of both transmitter and receiver are powder coated in RAL 1020 yellow. The optical he- ad is made of acid-resistant spherically reinforced plastic (polyamide).

  • Page 16: Akas®-Iim /-Iif

    Mechanical data, dimension drawings FIESSLER transmitter and receiver AKAS®-IIM /-IIF E L E K T R O N I K housing type The aluminium housing of both transmitter and receiver are powder coated in RAL 1020 yellow. The optical he- ad is made of acid-resistant spherically reinforced plastic (polyamide).

  • Page 17: Akas®-Lcm /-Lcf

    Mechanical data, dimension drawings FIESSLER AKAS®-LCM /-LCF E L E K T R O N I K transmitter and receiver housing type The aluminium housing of both transmitter and receiver are powder coated in RAL 1020 yellow. The optical he- ad is made of acid-resistant spherically reinforced plastic (polyamide).

  • Page 18: Max. Standard-Range,Max. Positioning Range Of The Supports, Fiessler Holders

    Mechanical data, dimension drawings FIESSLER Max. Standard-Range / Max. positioning range of the supports / Fiessler Holders E L E K T R O N I K max. Standard-Range 6 m ( on demand higher ranges are available ) max. positioning range of the...

  • Page 19: Mounting

    Measurement the AKAS®-...F and a cam controller or by the Fiessler AMS-system . Before the initial start-up, the overrun tra- verse must be checked either by using the test rod (see page 9) or by using an Overrun Traverse measuring device.
  • Page 20 E L E K T R O N I K 2. design of the holders - The dimensions of the self-supplied holders must be individually laid out according to the dimensions void if Fiessler holding Devices of the press brake. are used - The self-supplied holders must be made of torsion-free rigid material, e.g.
  • Page 21 AKAS®-3... Remove the fastening plate from the AKAS®-II... Fiessler holder and tighly fasten it by 2 M5 s liding tenon blocks are loca- Fiessler holder using the tenon blocks at the AKAS®. ted in each groove for fastening...
  • Page 22 The adjustment screws must be easily longitudinal axis Fiessler Elektronik OHG - Kastellstrasse 9 - D 73734 Esslingen - Tel.: 0711/9196970 Hintere Anschlussreihe am Empfängersupport: accessible. Pay attention to avoid any de- 1h = + Motor...
  • Page 23 Mounting FIESSLER Adjustment of the AKAS® at the first installation E L E K T R O N I K -AKAS®-3... / AKAS®-II... -AKAS®-LC... 6. Adjustment of the AKAS® both supports must be mounted in a way that: To guarantee a trouble-free operation, the mecanical fix-...
  • Page 24 Mounting FIESSLER adjustment of the AKAS® at the first installation E L E K T R O N I K -AKAS®-3... / AKAS®-II... -AKAS®-LC... fine adjustment The support of the transmitter must be turned around both the longitudinal and vertical axis until the laser beams are aligned parallel to the ram.
  • Page 25 = swiveled to the right in the slot. right in the slot, i.e. on the Fiessler hol- case B Fig. 25/1 beam edge is lower than the target cir- ders, the inclination adjustment screw cle = case B Fig.
  • Page 26 Mounting FIESSLER adjustment of the AKAS® at the first installation E L E K T R O N I K AKAS®-3... / AKAS®-II... / AKAS®-LC... adjustment control synchronization transmitter - receiver AKAS®-3... Adjustment - LEDs transmitter-beam does focus at all E...on...
  • Page 27 Mounting FIESSLER adjustment directions - after tool change E L E K T R O N I K AKAS®-3... / AKAS®-II... 1. For the first adjustment or after a tool change the key-operated switch adjustment directions Empfänger auf Sender auf...
  • Page 28 Mounting FIESSLER adjustment directions - after tool change E L E K T R O N I K AKAS®-LC... When using frequently upper tools with different hights, the system AKAS®-II or AKAS®-3 is recommended owing to the enhanced operating convenience during the tool change.
  • Page 29 Mounting FIESSLER 5.9,5.10 Automatic overrun traverse test E L E K T R O N I K 8. Verification of all electrical see chapter 6 Electrical connections connections referring to safety class 4 9. Automatic overrun traverse According to EN 12622, the overrun traverse of the machine must be verified automatically at the first stroke test after its connection to power of the press brake or of the AKAS®...

  • Page 30: Electrical Connections -Descriptions / Wiring Diagrams

    Any modification of the specified circuits can cause hazardous states and is therefore forbidden. If the press does not posssess any position-monitored contactors for the seitch-over from fast speed into slow speed, a safe integration is possible using the Fiessler AMS-System. Doku Nr. 988 Stand 3.2.2016 / Aui...
  • Page 31 Electrical connections - Description / Wiring diagrams FIESSLER Directions for the integration into the machine control system E L E K T R O N I K Muting signal Muting signal from the machine control system: (Mutingsignal available from the contactor position control of the working stroke valve, from the pressure switch...

  • Page 32: Akas®-3M / Akas®-Iim (Operation Only With Additional Safety Plc)

    Electrical connections - Description / Wiring diagrams FIESSLER -operation only with additional safety PLC (e.g.FPSC) AKAS®-3M / AKAS®-IIM E L E K T R O N I K function - protection of the operator from being squeezed between the ram and the matrix (all other safety monitoring functions are carried out by a safety control (e.g.
  • Page 33 Electrical connections - Description / Wiring diagrams FIESSLER AKAS®-3M / AKAS®-IIM E L E K T R O N I K AKAS®-3F / AKAS®-IIF -with HEX switch position 00 00 -operation only with additional safety PLC (e.g.FPSC) AKAS®-LC... AKAS® Sender...
  • Page 34 Electrical connections - Description / Wiring diagrams FIESSLER -operation only with additional safety PLC (e.g.FPSC) AKAS®-LCM E L E K T R O N I K function - protection of the operator from being squeezed between the ram and the matrix FPSC (all other safety monitoring functions are carried out by a safety control (e.g.
  • Page 35 Electrical connections - Description / Wiring diagrams FIESSLER AKAS®-LCM E L E K T R O N I K -with HEX switch position 00 00 AKAS®-LCF -operation only with additional safety PLC (e.g.FPSC) key-operated switch AKAS®-LC... AKAS®-LC... Sender Erde safety control,...
  • Page 36 Electrical connections - Description / Wiring diagrams FIESSLER -with selectable safety functions AKAS®-3F / AKAS®-IIF E L E K T R O N I K functions The products AKAS®-3F / -IIF / -LCF provide - apart from the standard functions - more safety functions which enable the moritoring and control of a press brake without additional safety PLC.
  • Page 37 Electrical connections - Description / Wiring diagrams FIESSLER AKAS®-3F / AKAS®-IIF -with selectable safety functions E L E K T R O N I K example for operation mode example for operation mode Terminals of the Receiver AKAS®-3F / -IIF...
  • Page 38 Electrical connections - Description / Wiring diagrams FIESSLER AKAS®-LCF -with selectable safety functions E L E K T R O N I K example for operation mode example for op. mode Terminals Terminals of the Receiver AKAS®-LCF B8 B8 or F8 F8 00 00 AKAS®-LCF...
  • Page 39 Electrical connections - Description / Wiring diagrams FIESSLER -with selectable safety functions AKAS®-3F / -IIF / -LCF E L E K T R O N I K Machine-Safety monitoring by AKAS®-...F wiring diagram 2/ S. 39 Doku Nr. 988 Stand 3.2.2016 / Aui...

  • Page 40: Monitoring Of The Foot Pedal

    Electrical connections - Description / Wiring diagrams FIESSLER 6.5.1 -with selectable safety functions AKAS®-3F / -IIF / -LCF E L E K T R O N I K 1. operation with additional FPSC) The safety PLC (e.g. is responsible for the fast speed / slow speed position control and provides ®...

  • Page 41: Monitoring Of The Door- And The Emergency Off-Circuits, Emergency-Off Of The Motor-Driven Rear Stoppers

    Electrical connections - Description / Wiring diagrams FIESSLER 6.5.1 AKAS®-3F / -IIF / -LCF -with selectable safety functions E L E K T R O N I K 5. Control of the stop AKAS® monitors in a safe way both positions of the stop- and the fast speed closing state of the contac-...
  • Page 42 Instead of using a rear protective metal grid, a safety light grid with equivalent switching outputs, e.g. with lightgrid type Fiessler ULVT / TLVT or ULCT / TLCT as shown in wiring diagram 6/S.42 is possible. with equivalent switching outputs...
  • Page 43 Electrical connections - Description / Wiring diagrams FIESSLER 6.5.1 AKAS®-3F / -IIF / -LCF -with integrated safety functions E L E K T R O N I K 7. Installation operating mo- A selector switch provides the possibility to choose between operating mode with activated protective de, i.e.
  • Page 44 During the operation with slow speed traverse information, the upper receiver elements are only muted if information a +24 V signal is given to KAST. This signal is provided by a traverse measuring system (e.g. Fiessler AMS, or NC) which indicates that the traverse has been actually covered. By this, the upper receiver elements remain activated as longh as possible even in the case of a very low slow speed, and interme- diate stops during slow speed.
  • Page 45 Electrical connections - Description / Wiring diagrams FIESSLER Programming of the integrated safety functions via Hex-switches 6.5.2 E L E K T R O N I K AKAS®-3F / -IIF / -LCF By the use of 4 Hex switches different operating modes can be selected.
  • Page 46 Electrical connections - Description / Wiring diagrams FIESSLER Programming of the integrated safety functions via Hex-switches 6.5.2 E L E K T R O N I K AKAS®-3F / -IIF / -LCF The Hex-switches must always be programmed in pairs (1 and 3, 2 and 4).

  • Page 47: Displaying Outputs, Indicator Leds

    Electrical connections - Description / Wiring diagrams FIESSLER Displaying outputs / indicator-LEDs E L E K T R O N I K Displaying of conditions lamp is out (flashing is hardly recognizable) : during the closing movement the proitective field is at least parti-...
  • Page 48 Electrical connections - Description / Wiring diagrams FIESSLER Displaying outputs E L E K T R O N I K Status messages, The AKAS® displays messages by serial transfer via its RS 232 interface; transfer format: 9600 baud, 1 start warnings and Error bit, 8 data bits, 1 stop bit.
  • Page 49 Internal error if this is displayed again after the voltage reset, a verification background grey: tective circuit by Fiessler Elektronik is necessary other message or error within the protective cir- open again all protective grids and Emergency off buttons no message, if mo-...
  • Page 50 Hex switches deadjusted Readjust the Hex switches onto the selected opera- ting mode, then carry out a voltage reset. If the error repeats itself, a repair by Fiessler Elektronik is ne- cessary. invalid Hex switch position Turn HEX switch into a permitted position...

  • Page 51: Service / Maintenance / Warranty

    Returning a unit If, in the case of default, the necessity of returning the unit to Fiessler Elektronik arises, it will be very advantageous for a fast default diagnosis if the following topics are observed and observed:...

  • Page 52: Order Codes

    Order codes assesories FIESSLER E L E K T R O N I K AKAS® accessories (electronic equipment) part designation order code AKAS® Muting System w. integrated overrun traverse control AMS/N/K AMS/N, complete (incl. 2 magnetic sensors with 10m & 5m...

  • Page 53: Akas®-Inspection Sheet

    AKAS®-Inspection Sheet Inspection Sheet Inspection of a press brake safeguarded by a press No.: brake protection system AKAS® Date: Hex schwitch position:_____________________________ customer‘s order number: machine builder company: machine type: Serial no.. address: machine control by: department: machine located at: Post Code/City: inventory no.: cost centre:...

  • Page 54: Declaration Of Conformity

    FIESSLER E L E K T R O N I K FI ESSLER E L E K T R O N I K Fiessler Elektronik GmbH & Co. KG Kastellstr. 9 D -73734 Esslingen GESCHÄFTSLEITUNG Konformitätserklärung Declaration of conformity déclaration de conformité...

  • Page 55: Terms

    Standard Installation range Maximum distance between transmitter and receiver is 6 m (Optional higher range, please get in contact with Fiessler Elektronik or your local dealer). Overrun The part of the hazardous motion still taking place after interrupting the light beam.
  • Page 56 Safety-Light-Grid with muting function Service As a special feature for training our customers, Fiessler Elektronik offers one-day safety workshops. Our service team provides you with expert advice and information for the reliable integration of our safety equipment into your machine.

This manual is also suitable for:

Akas-3fAkas-3mAkas-iifAkas-lcfAkas-lcm

Table of Contents