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IAG Performance EJ25 Install Manual

Closed deck

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IAG Performance EJ25 Closed Deck Install Guide
Please Note* This document is intended for IAG Short Blocks that shipped between 4-11-2018 to 4-19-2018. If your block shipped prior to these dates or after
these dates different torque specs are required and there are supporting documents available with those specs.
Shipped Prior to 4-11-2018 use Closed Deck Document
Shipped between 4-11-2018 to 4-19-2018 use Closed Deck Document
Shipped after 4-19-2018 use Closed Deck Document
1.
C ase Bolts
- The case bolt flange diameter should be
U
U
.745". If the case bolt flange diameter is larger, the flange
will need to be ground down to spec. Be careful not to
damage the closed deck plug threads when
installing/torqueing the case bolts.
2.
Plug Install
– Each plug has a location identifier
U
U
machined into it that corresponds to the deck surface.
Please make sure to install the plug into the correct deck
hole. Example (L1 plug installs in L1 deck location). Each
plug is pre-lubed with a moly lubricant. This should be
adequate to reinstall unless the plug holes or plugs were
cleaned and lube has been removed. The plugs will start
and install by hand, requiring no effort until seating in the
block. *IF
A NY
RESISTANCE IS FELT - ** STOP **
U
U
If you experience resistance, back out the insert and
inspect the threads on both parts; clean the threads as
needed. Reapply the moly lube and try installing it again.
The Plug should sit nearly flush with the deck surface.
Using a torque wrench tighten the plugs until the indicator
line is collinear (lines up) to the line on the block deck
surface. This should require approximately 8-10 lb⋅ft of
torque (no greater than 11) and the plug should be even
with the decked surface.
Acceptable Lubricants:
-
ARP Moly Lube
-
Loctite LB8012 Moly Paste
IAG Performance | 1203 Baltimore Blvd. Westminster, MD 21157 | Ph: 410-840-3555 | www.iagperformance.com
v .13
3 0 T U
U 3 0 T
v .13.1
3 0 T U
U 3 0 T
v .14
3 0 T U
U 3 0 T
[v.13.1]
1

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Summary of Contents for IAG Performance EJ25

  • Page 1 This should require approximately 8-10 lb⋅ft of torque (no greater than 11) and the plug should be even with the decked surface. Acceptable Lubricants: ARP Moly Lube Loctite LB8012 Moly Paste IAG Performance | 1203 Baltimore Blvd. Westminster, MD 21157 | Ph: 410-840-3555 | www.iagperformance.com...
  • Page 2 2. Verify stud height relative to each other stud. The exposed stud to deck height should be 3.760”-3.800” (All studs should be within +/- .008” of each other). IAG Performance | 1203 Baltimore Blvd. Westminster, MD 21157 | Ph: 410-840-3555 | www.iagperformance.com...
  • Page 3 Step 1 30 lb⋅ft 30 lb⋅ft Step 2 70 lb⋅ft 70 lb⋅ft Step 3 110 lb⋅ft 110 lb⋅ft Step 4 125 lb⋅ft 125 lb⋅ft Repeat Step 4 IAG Performance | 1203 Baltimore Blvd. Westminster, MD 21157 | Ph: 410-840-3555 | www.iagperformance.com...
  • Page 4 Do not drop the stud in the hole as it will damage the leading thread in the block. IAG Performance | 1203 Baltimore Blvd. Westminster, MD 21157 | Ph: 410-840-3555 | www.iagperformance.com...
  • Page 5 Do not attempt to fully install and seat each stud in one sequence. Move stud-to-stud until fully seated. IAG Performance | 1203 Baltimore Blvd. Westminster, MD 21157 | Ph: 410-840-3555 | www.iagperformance.com...
  • Page 6 The larger 14mm head studs (threads measure .563”) require drilling out the cylinder heads for clearance. Use a 37/64 or .578” bit to drill out the head stud locations on IAG Performance | 1203 Baltimore Blvd. Westminster, MD 21157 | Ph: 410-840-3555 | www.iagperformance.com...
  • Page 7 3. Once completed make sure to clean the gasket so it is free of debris. IAG Performance | 1203 Baltimore Blvd. Westminster, MD 21157 | Ph: 410-840-3555 | www.iagperformance.com...