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Model No.
07580-00
& accessories
Cole-Parmer Instrument Co.
1-800-MASTERFLEX (627-8373) (U.S. and Canada only)
11 (847) 549-7600 (Outside U.S.) • (847) 549-7600 (Local) • www.masterflex.com
Barnant Company
1-800-637-3739 (U.S. and Canada only)
11 (847) 381-7050 (Outside U.S.) • (847) 381-7050 (Local) • www.barnant.com
OPERATING MANUAL
Composite Sampler
A-1299-1015
Edition 01-11-11-02
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Table of Contents
Summary of Contents for Masterflex E/S 07580-00
- Page 1 Model No. 07580-00 & accessories Cole-Parmer Instrument Co. 1-800-MASTERFLEX (627-8373) (U.S. and Canada only) 11 (847) 549-7600 (Outside U.S.) • (847) 549-7600 (Local) • www.masterflex.com Barnant Company A-1299-1015 1-800-637-3739 (U.S. and Canada only) Edition 01-11-11-02 11 (847) 381-7050 (Outside U.S.) • (847) 381-7050 (Local) • www.barnant.com...
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Page 2: Table Of Contents
TABLE OF CONTENTS Title Page SAFETY PRECAUTIONS ............3 INTRODUCTION General..................4 Suction Lift................4 Scope ..................4 SETUP Unpacking ................5 Assembly ................5 Tubing Selection ..............5 INSTALLATION Site Requirements..............5 Power Requirements ............5 DESCRIPTION Functional Description ............6 Wetted Parts ................6 Controls, Indicators and Connectors ........6 Familiarization System Features ........7 CALIBRATING THE SYSTEM INITIAL OPERATION... -
Page 3: Safety Precautions
SAFETY PRECAUTIONS DANGERS: NEVER apply AC voltages directly to the EXTERNAL POWER INPUT receptacle on the front panel. The application of AC voltages can result in injury and death of the operator and destruction of the unit. Use only the AC/DC Universal Power Supply/Converter supplied with the unit to power unit from an AC source. -
Page 4: General
Composite Sampler is capable of lifting pump head and a sealed and vented sample reservoir. The a sample of water up to twenty-five (25) feet vertically. This drive system is capable of operating one Masterflex ® ® capability is called suction lift and is measured from the Standard ®... -
Page 5: Setup
SETUP UNPACKING Care has been taken in the packaging of the Masterflex ® ™ Composite Sampler to protect it in transit to its final destination. After opening the carton, save the packing material until proper product operation has been verified. -
Page 6: Description
Flow detector tubing connectors: polycarbonate and Viton ® and saved without modifying or destroying the factory supplied programming. The factory supplied programming Discharge tubing: Masterflex ® ® 24 size peroxide-cured and operational parameters are stored in non-volatile flash silicone tubing. -
Page 7: Familiarization System Features
FAMILIARIZATION WITH SYSTEM FEATURES The system has unique features with which the operator needs to become familiar during the course of system operation. Understanding the features will enable the operator to know if the system is operating properly and effectively. These features are as follows: 1. -
Page 8: Initial Operation
After which the display will blank. If an external power source INITIAL OPERATION is connected at the time, the battery will continue to charge while the display is blank. If a sampling program was running SYSTEM BOOT—INTERNAL BATTERY or in process at the time of power down the system will continue to run the program. -
Page 9: System Boot-Up External Power
SYSTEM BOOT— If the battery is fully charged or you pressed cancel when notified the battery is low, the system will complete boot-up EXTERNAL POWER and display the following on the LCD screen: Open the exterior housing, connect the AC/DC Universal Power Supply/Converter into the EXT PWR IN receptacle on SAMPLER SYSTEM READY the front. -
Page 10: Battery Charging
BATTERY CHARGING clock is correct, bypass setting the time by pressing ENTER or CANCEL and you will be taken to the screen where you The Composite Sampler is equipped with an internal four may change the date. See the screen below. state battery charger capable of diagnosing and automatically If you need to correct the time shown on the clock, use the charging the internal battery. -
Page 11: Operation
LOCKING THE KEYPAD The five (5) sampling programs can be modified or edited and stored for future use. Editing the factory supplied programs The Composite Sampler keypad may be locked to ensure and saving them as modified programs will temporarily that running programs are not inadvertently terminated or to overwrite the factory program. -
Page 12: Menu
MENU The menu is divided into two main sections or categories: GLOBAL SETTINGS and VIEW/EDIT PROGRAMS. GLOBAL SETTINGS VIEW/EDIT PROGRAMS This section consists of operational parameters related to the The VIEW/EDIT PROGRAMS section consists of parameters Composite Sampler system as follows: related to the sampling programs as follows: •... - Page 13 TABLE #3 MENU SELECTIONS Defaults are shown in BOLD type or noted CATEGORY SELECTION CHOICES SUB SELECTIONS DISPLAY CONTRAST UP & DOWN ARROWS TO ADJUST LOCATION NUMBER ENTER 0-99999999 TYGON LFL SIZE 24 TYGON LAB Easy-Load/Standard SILICONE TUBING SIZE 15 PUMP HEAD PHARMED TUBING PTFE 4 MM...
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Page 14: Navigation
NAVIGATION GLOBAL SETTINGS TOUR Looking at the LCD display screen below: The tour of the GLOBAL SETTINGS menu will take the operator through each of the menu selection display screens. Going through the entire menu is not necessary each time a change GLOBAL SETTINGS to one or two GLOBAL SETTINGS parameters is made. - Page 15 Use the down arrow to select LOCATION NUMBER, the filled If you wish to use a PTFE TUBING PUMP proceed to the in box will switch from DISPLAY CONTRAST to LOCATION description of this menu option on page 16. NUMBER and press ENTER. The display will change to read: The display will change to read: LOCATION NUMBER SIZE 24...
- Page 16 PTFE TUBING PUMP The display will change to read: This pump head is offered as an option for those sampling RINSE CYCLES applications such as toxic fluids and oily waste water where only the use of Teflon“ tubing will perform adequately for the VOLUME UNITS application.
- Page 17 DISTANCE UNITS Use the down arrow key to navigate and select TUBING LENGTH and press ENTER. The display will change to read: Allows the user to select English or metric distance measurement units. The default is feet. TUBING LENGTH The two options are: 12 FEET (1-99) FEET Displays the VERTICAL LIFT (1-25) and TUBING LENGTH...
- Page 18 NONE—POWER SAVER Proceeding down the menu, use the down arrow key to navigate and select the next menu option LOG DATA and The display will not be backlit under any circumstance. This press ENTER. The display will change to read: is the default setting and is used to conserve power.
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Page 19: General
CLEAR DATA LOG HOT KEY Allows the operator to clear the data log. This is the only way One option of the GLOBAL SETTINGS menu is also accessible the data log may be cleared or erased. Once you have via a "Hot Key" located on the control console keypad. The selected the menu option and pressed ENTER, you will be key is round, blue in color and labeled LIFT HEIGHT. - Page 20 Navigate further into the program options by using the ⁄ down CONTINUOUS PUMPING arrow key. This program is for fluid transfer in the field. The pump will start when the START/STOP button is pressed or the REMOTE CONTACT CLOSURE is closed. The pump will stop when PROGRAM #2 the same button is pressed again, the REMOTE CONTACT PROGRAM #3...
- Page 21 SAMPLING PROGRAMS #1-5 The attached summary shows the default values for the 5 factory sampling programs PARAMETER PROGRAM 1 PROGRAM 2 PROGRAM 3 PROGRAM 4 PROGRAM 5 PROGRAM START DELAYED START HR:MIN 0-167:59 00:00 01:00 REMOTE & DELAYED START 00:00 167:59 01:00 MAINTAINED CONTACT...
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Page 22: Sampling Program Menu Options
SAMPLING PROGRAM DELAYED START Allows the operator to input the time delay for starting the MENU OPTIONS program once the START button is pressed. The parameter is hours and minutes 0-167:59. If you want the program to start GENERAL immediately upon pressing the START button input 0 and press ENTER. -
Page 23: Sample Volume
should consider using L/S ® 15 size tubing. This will improve MAINTAINED CONTACT the performance and accuracy of the sample volume taken. PULSE CONTACT Enter the desired sample volume and press ENTER. The display will return you to: MAINTAINED CONTACT PROGRAM START This is the default type of signal that is continuous or level related. -
Page 24: Of Contact Closures
TIME BETWEEN SAMPLES HINT: the display is only 2 lines, so you will only see 2 choices at one time. Remember the arrow in the first column Allows the operator to input the desired time between samples. indicates whether there are choices above or below the ones When TIME BETWEEN SAMPLES is selected and you press you are viewing. -
Page 25: Default Program Settings
DEFAULT PROGRAM SETTINGS HINT: The display is only 2 lines, so you will only see 2 choices at one time. Remember the arrow in the first column Allows to the operator to return the program being edited to indicates whether there are choices above or below the ones its factory default settings. -
Page 26: Hot Keys
HOT KEYS CALIBRATION PROCEDURE Three of the VIEW/EDIT PROGRAMS menu options are also 1. Setup the Composite Sampler on site as it will be used accessible via "Hot Keys" located on the control console for sampling. keypad. The keys are round, blue in color and labeled SAMP. 2. -
Page 27: Previous Calibrations
PREVIOUS CALIBRATIONS MAINTENANCE If the Composite Sampler System was previously calibrated on another site, the recommendation is to restore the factory WARNING: Disconnect the Composite Sample calibration prior to calibrating the system at another site. To from any external power source restore the factory calibration press the CAL key. -
Page 28: Troubleshooting
TROUBLESHOOTING MESSAGE TYPES Various messages on the system's LCD display alert the operator to the condition of or possible problems with the system. Some can be addressed by the operator, while other problems require factory servicing or assistance. Most problems that occur can be corrected by the operator on site. -
Page 29: Internal Battery Replacement
USER REPLACEABLE CAUTION: Control console is heavy, weighing almost 20 pounds. To prevent injury PARTS SERVICING to yourself and damage to the unit do not drop the console and be prepared for its weight. INTERNAL BATTERY 9. Holding the control console firmly, lift the console free of REPLACEMENT the unit and place the control console on its side on the 2 blocks of wood to prevent damage to the sample reservoir... -
Page 30: Motor Brush Replacement/Check
DANGER: DO NOT BURN OR INCINERATE 6. Using the Phillips screwdriver remove the (4) four screws THE BATTERY. THE BATTERY MAY holding the control console to the exterior housing. DO EXPLODE CAUSING SEVERE INJURY NOT ATTEMPT TO REMOVE THE CONTROL CONSOLE. OR DEATH OF PERSONNEL IN THE 7. -
Page 31: User Replacement Parts
CAUTION: Do not overtighten or try to snug the ACCESSORIES brush holder. Tighten the brush holder to 2 IN.LBS. Overtightening may fracture the brush holder 06138-10 Graduated Cylinder, PMP, 60 mL, requiring motor replacement. calibrated TC/TD 20. Reverse the service process to install the motor brushes 06138-40 Graduated Cylinder, PMP, 250 mL, and battery. -
Page 32: Specifications
SPECIFICATIONS CONSTRUCTION: Dimensions: 11.0 in x 10.25 in x 16.0 in OUTPUT: (27.94 cm x 26.04 cm x 40.64 cm) Speed: 600 rpm with Easy-Load pump head Weight 23.0 Lbs. (10.43kg) 300 rpm with ENVIRONMENT: PTFE pump head Maximum continuous Operating Temperature: 1°C to 50°C torque:... -
Page 33: Warranty
WARRANTY Use only Masterflex ® tubing with Masterflex ® tubing pumps to ensure optimum performance. Use of other tubing may void applicable warranty. The Manufacturer warrants this product to be free from significant deviations from published specifications. If repair or adjustment is necessary within the warranty period, the... -
Page 34: Accessory Operating Instructions 07571-50 Automotive Power Adapter
1. Disconnect the adapter cable from the cigarette lighter in GENERAL DESCRIPTION the vehicle. Disconnect the other end from the Portable Sampling Drive. The Masterflex ® Automotive Power Adapter is intended to 2. To access and replace the fuse, unscrew the ADAPTER TIP... -
Page 35: 07571-52 & -54 Auxiliary Power-Pak
OPERATING INSTRUCTIONS AUXILIARY POWER-PAK Model No. 07571-52 & 07571-54 SAFETY PRECAUTIONS WARNING: NEVER use a fuse of a different type WARNING: PRODUCT USE LIMITATION or rating than that supplied with the This product is not designed for, unit. Use of a fuse of a different type nor intended for use in, patient- or rating can result in damage to connected applications, including,... - Page 36 INTRODUCTION AND GENERAL DESCRIPTION The Masterflex ® ™ Auxiliary Power Pack Kit is intended to provide supplemental 12V DC power to the Portable Sampling Drives 07571-00 and 07571-05 in the field. The Masterflex ® Auxiliary Power Pack Kit consists of a fused, current-limited, rechargeable, sealed lead-acid battery with a current limited charger and carrying pouch.
- Page 37 8–12 hours from a fully discharged state. twist one-half of the fuse holder 90°. D. Remove and replace the exposed fuse with a fast-acting 3AG 5A fuse, MASTERFLEX #77500-03. E. Reverse process to reassemble the Battery Assembly. CHARGING UNIT The charging unit is sealed and has no serviceable internal parts or components.
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Page 38: 07580-60 Remote Contact Closure Cable
Other versions of Windows may have similar programs. Many OPERATING other RS-232 programs can also be used. The data is trans- ferred as common ASCII text. By using the Windows copy INSTRUCTIONS and paste functions, you can transfer data into a spreadsheet or word processing program. - Page 39 WINDOWS 9X AND WINDOWS NT TRANSFERRING THE DATA LOG HYPERTERMINAL SET-UP Access the menu by pressing the MENU key. Select GLOBAL SETTINGS and press ENTER. Use the down arrow key to Due to variations in WINDOWS and HYPERTERMINAL navigate; select the menu option LOG DATA and press ENTER. programs, only general instructions are given here.