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, TOP ASSEMBLY
I
1. Attachfoam,wea_'_r'sld_ng (A) to insideof Carriertop;as shown
in figure 1 and detail DO NOT CUTT R_ _Jt In one piese and trim
I ASSEMBUNG TOP TO BoTroM I
While someone_
the top,ar_n the slot in the hinges(L) sn the
Carrier bottomwith bheCarriertop and attachmedium screws(E),
medum ffatweshem (H) and large plastic insert nuts (J). Do not
mUyt_hten at this time. Turn carde_ [_side down andpos_on top
to _
bottom _
the same spacing in front and rear of carder
T_htan screws.
.
While someone holds the top in an open position, attach the
support esserr_blies(O) (Note proper Ix_ltioning as shown In
figure 1) with _
2 large screws(F), 4 largeflatwashem (G) and 2
large plas_cin_
nuts (J). 1-_jhlanscrewsuntil snug,Note: White
round plastic protectorsin the center of the supportassemblies
shouldbe rasinginwardas sbownin _gum 1.
4, Attach front and back snap latches (P) to bottom with 4 small
screws(D), small_tweshers (B) and smallplasticinsertnuts(I).
5. Install lock assemblies (R) as shown in f'_ure 2. Note: The locks
need to be in _
"locked" positionfor assembly to the carrier top
and for assembly of the lock Iocatom. Remove key to prevent
movement of lock hook. Lock locator(S) tabs shouldbe pointing
towardthe inside of the carrier,
6. Attach lock brackets(M) to Carder bottomon passengerside with
medium s_rews_E)and large plasticinsertnuts (J). Use lowerslots
in lockbrackets.Do not fully tighten.
7. Check lock assemblyalignmentby closingand locking the Carder
to check for correct fit, If they align and lock properly, open the
Carrierand tightenthe hinge (L) hardwareand _
lock brecht (M)
hardware. If they do not a_n and lock properly, a djustbothhinges
and Io_k hardware untilthey alignand lock.Once they are properly
aF_ned,tightenboth the hingesand lockbrai::ket hardware.
8, To close Carrier,
make sure the locks are in the open
(horizontal) pos'Rion with the key removed and pull Carrier top
downward from both ends
g. To lock Can'lar, insertkey, pull down on flange and turn key to
the locked position (vertical). See figure 3. Place snap latches
intotop flange depressionsand pushfront of snap latches down
until they engage. For safety, the Carrier locks (R) must be
properly engaged whenever the vehicle is in motion.
Note: Some distortionof the plastic top may occur/n shipping or
improperstorage./t may be ne_ssary to reshape _e hardshell top
over_e ham_hell botlom by pre._'ing
inon thetopflange a galnst t he
botom flangeall around_
Cartier and Ioddng _e Carffer, Wi_
48
hours_
top and bottomwill reshape and fittogs#let more readily. The
Cartiercan be used during _
m_aping period.
TOOLS REQUIRED
FIGURE:
CUTAWAY OF
S
HARDSHELL
TOP
\
_
INSTALLED
IN
LOCKED POSITION
REAR
PASSENGER
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