Summary of Contents for Bully Dog 51202
- Page 1 INSTALLATION MANUAL Applications Rapid Flow Part Number Ford 3.5L F150 ‘11 51202 Not legal for sale or use in California on pollution-controlled vehicles.
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Page 2: Table Of Contents
This instruction set outlines the description and installation of the Rapid Flow Cold Air Intake for the Ford 3.5L F 150 Eco Boost 2011. Installation of this intake takes about 20 minutes and requires only basic tools. For additional questions or product information visit our website www.bullydog.com or call Bully Dog technical support at 1-940-783-9915. -
Page 3: Parts Included
Silicone 100 mm ID x 76mm 3ply ............51202-5 Silicone 80mm ID x 76 mm with Hump 3ply..........51202-6 Silicone tube 9.5 mm ID x 500 mm 2 ply ..........51202-7 Worm drive 4.5” max or 114mm .............. 53252-7 Worm drive 4” max or 102mm ..............51105-7 # 6 worm drive clamp ................ -
Page 4: Parts Description
Parts Description Parts Description: This section describes each part and any special features of each part that need to be noted to assist with installation. All parts will be referred to during installation by the names used in this section. The Lid: This simple to install lid replaces the stock lid and conceals and protects the high flow air filter that comes with the kit. - Page 5 Parts Description MAF Intake Tube: The intake tube installs between the air box and the turbo inlet tubes. Turbo Inlet Tube Side Air Box Inlet side Turbo Inlet Tube Side Silicon Tubing: High quality 3 ply silicon tubing. Silicone Coupler Silicone Coupler Breather Hose Band Clamps: Connects and holds all tubing in place.
- Page 6 Parts Description Stainless Black Oxide Screws: The two Phillips style stainless black oxide screws are included with the kit to secure the MAF sensor to the air intake tube. Air Filter and Clamp: The air filter included is an ISO 5011 certified eight layer oil filter.
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Page 7: Installation
Installation Overview Installation Overview: Installation is very simple, it is separated into three parts: Removing the Stock Intake, Preparing the Rapid Flow Cold Air Intake for installation, and Installing the system. The com- plete installation of the Rapid Flow Cold Air Intake system should total about 20 minutes. The assembly diagram below shows how the parts of the intake fit together in sequence. - Page 8 Stock Intake Removal Stock Intake Removal: . Unplug the Mass Air Flow sensor: to do so properly first pull the red tab located on the bottom side of the sensor outward to release the locking mechanism. Disconnect the sen- sor plug from the mounted sensor. 2.
- Page 9 Stock Intake Removal 3. Remove the breather hose from the fitting. A zip tie may need to be cut for removal. 4. Loosen the latches holding the stock lid on. Separate the stock turbo inlet tubes from the coupler...
- Page 10 Stock Intake Removal 5. Remove the entire assembly together. 6. Remove the stock filter.
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Page 11: Intake Installation Prep
Intake Install Prep Intake Installation Prep 1. Snap Bully Dog tube in the Bully Dog lid, attach the filter and tighten the band clamp. 2. Remove the stock MAF sensor with the provided T20 security bit and install the MAF sen- sor onto the Bully Dog tube with the provided phillip screws. - Page 12 Intake Install Prep 3. Slide silicon couplers and clamps onto the appropriate ends of the Bully Dog tube.
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Page 13: Intake Installation
Intake Installation Intake Installation 1. Guide the Bully Dog lid/tube assembly into the engine bay. Slide the tabs on the Bully Dog lid into the stock box slots. 2. Secure stock latches onto the Bully Dog lid... - Page 14 Intake Installation 3. Position the tube and slide the silicone couplers onto the stock tube. Adjust for fitment then tighten clamps. 4. Install the silicon breather hose with clamps onto the Bully Dog tube and stock connec- tion. Tighten the clamps.
- Page 15 Intake Installation 4. Reconnect MAF sensor plug...
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Page 16: Filter Maintenance
To properly clean the filter, a Bully Dog clean- ing kit should be used. Cleaning kits are available at any Bully Dog dealer. -
Page 17: Prefilters
Prefilter Bully Dog PreFilter (Part # 51200-8 for your intake) The time between scheduled filter maintenance can be extended. Using a prefilter will prevent all large debris from getting into the ribs of the filter. When using the prefilter, only fine dust particles make it through the prefilter and onto the exterior of the filter. -
Page 18: Trouble Shooting
Check the year of the vehicle, the 2011 and 2012 Ford F150 3.5L ecoboost have different air intake sensors which are dramatically different in shape and size. Bully Dog part number 51202 only fits the 2011 F150 Ecoboost. - Page 20 Doc.# 51202 V3.0 Check out more of our ADRENALIN PUMPING products! Triple Dog GT Prefilter Cleaning Kits Clothing GT Diesel is not legal for sale or use in California on pollution-controlled vehicles. Free Technical Support at: 1-940-783-9915 See More at: bullydog.com...
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