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Summary of Contents for Revo S2PH
- Page 1 USER’S MANUAL Rev. 02/2019 Solid-State Relay From 60 to 90A - 120 to 210A M-RS2-60-210 CD Automation S.r.l. Via Picasso, 34/36 - 20025 Legnano (MI)- Italy Tel. +39 0331 577479 - Fax +39 0331 579479 E-mail: info@cdautomation.com - Web: www.cdautomation.com...
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Page 3: Declaration Of Conformity
P.I. 08925720156 -Tel. +39 0331 577479 - Fax +39 0331 579479 E-mail: info@cdautomation.com - Web: www.cdautomation.com Declare that the product / Dichiara che il prodotto: Revo S 2PH 60-210A PRODUCT DESCRIPTION: Electric power control SCOPE OF APPLICATION: Thermal control process DESCRIZIONE DEL PRODOTTO: Unità... -
Page 4: Important Warnings For Safety
User’s manual REVO S 2PH from 60A to 210A Important warnings for safety This chapter contains important information for the safety. The not observance of these instructions may result in serious personal injury or death and can cause serious damages to the Thyristor unit and to the components system included. - Page 5 User’s manual REVO S 2PH from 60A to 210A WARNING! All service including inspection, installation, wiring, maintenance, troubleshooting, fuse or other user serviceable component replacement must be performed only by properly qualified personnel. Service personnel must read this manual before proceeding with work. While service is being performed un-qualified personnel should not work on the unit or be allowed in the immediate vicinity.
- Page 6 User’s manual REVO S 2PH from 60A to 210A AVERTISSEMENT! Au moment de relever des mesures de tension ou de courant en direct, utiliser un équipement de protection individuelle approprié pour les tensions et les potentiels d’arc électrique concernés. WARNING! Verify the voltage and current ratings of the power controller are correct for the application.
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Page 7: Maintenance
User’s manual REVO S 2PH from 60A to 210A Maintenance In order to have a corrected cooling, the user must clean the heat-sink and the protective grill of the fans. The frequency of this servicing depends on environmental pollution. Also check periodically if the screw for the power cables and safety earth are tightened correctly... -
Page 8: Table Of Contents
User’s manual REVO S 2PH from 60A to 210A Summary Declaration of conformity ..........3 Important warnings for safety . - Page 9 User’s manual REVO S 2PH from 60A to 210A Heater Break alarm and SCR short circuit ........24 7.1 Heater break Calibration procedure .
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Page 10: Basic Connections
User’s manual REVO S 2PH from 60A to 210A Basic Connections Star wiring with resistive load (control on two phases) 1,73V V = Nominal voltage of the load I = Nominal current of the load P = Nominal power of the load... -
Page 11: Identification And Order Code
User’s manual REVO S 2PH from 60A to 210A Identification and Order Code 2.1. Identification of the unit Caution: Before to install, make sure that the Thyristor unit have not damages. If the product has a fault, please contact the dealer from which you purchased the product. -
Page 12: Order Code
User’s manual REVO S 2PH from 60A to 210A 2.2. Order code REVO S 2PH CURRENT CONTROL MODE description code description code 0 6 0 Open Loop 0 9 0 FUSES & OPTION 120A description code 150A Fixed fuse Std for all Units >40A... -
Page 13: Technical Specifications
User’s manual REVO S 2PH from 60A to 210A Technical Specifications 3.1 General features Cover and Socket material: PolymericV2 Utilization Category AC-51 AC-55b IP Code Method of Connecting Load in Delta, Load in Star Auxiliary voltage: 12÷24V dc/ac (max 70mA) If requested... -
Page 14: Environmental Installation Conditions
User’s manual REVO S 2PH from 60A to 210A 3.6 Environmental installation conditions Ambient temperature 0-40°C (32-104°F) at nominal current. Over 40°C -104°F use the derating curve. Storage temperature -25°C to 70°C -13°F to 158°F Installation place Don’t install at direct sun light, where there are conductive dust, corrosive gas, vibration or water and also in salty environmental. -
Page 15: Installation
Sometimes is necessary installing a fan to have better air circulation. 4.1 Dimensions and weight Size W (mm) D (mm) H (mm) Weight (kg) SR15 (60-90A) SR16 (120-210A) REVO S 2PH 60-90A (Size SR15) REVO S 2PH 120-210A (Size SR16) -
Page 16: Fixing Holes
User’s manual REVO S 2PH from 60A to 210A 4.2 Fixing holes REVO S 2PH 60-90A (Size SR15) REVO S 2PH 120-210A (Size SR16) -
Page 17: Wiring Instructions
User’s manual REVO S 2PH from 60A to 210A Wiring instructions The Thyristor unit could be susceptible to interferences lost by near equipments or by the power supply, for this reason in accord to the fundamental practices rules is opportune take some precautions: •... -
Page 18: Terminals Positions 2Ph 120-210A Size
User’s manual REVO S 2PH from 60A to 210A 5.2 Terminals Positions 2Ph 120-210A Size Top view Down view... -
Page 19: Thermal Switch (Option)
User’s manual REVO S 2PH from 60A to 210A 5.3 Thermal Switch (OPTION) N.C. switch open when the heatsink temperature is 90°C +/- 5% Terminal Description Thermal Switch 1 Thermal Switch 2... -
Page 20: Power Terminals
User’s manual REVO S 2PH from 60A to 210A 5.4 Power Terminals Warning: Before connecting or disconnecting the unit check that power and control cables are isolated from voltage sources. Terminal Description Line Input Phase 1 Load Output Phase 1... - Page 21 User’s manual REVO S 2PH from 60A to 210A Terminal block M1 for Analog Input or SSR input with HB Terminal M1 Description Aux – Voltage Supply for electronic boards 12-24V AC/DC Aux – Voltage Supply for electronic boards 12-24V AC/DC - Cal Ext.
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Page 22: Connection Diagram For 3 Phases (Control On 2 Phases) From 60 To 90A
User’s manual REVO S 2PH from 60A to 210A 5.6 Connection Diagram for 3 phases (control on 2 phases) from 60 to 90A Caution: this procedure must be performed only by qualified persons. SSR Input Only SSR Input Only [ SSR... -
Page 23: Connection Diagram For 3 Phases (Control On 2 Phases) From 120 To 210A
User’s manual REVO S 2PH from 60A to 210A 5.7 Connection Diagram for 3 phases (control on 2 phases) from 120 to 210A Caution: this procedure must be performed only by qualified persons. SSR Input Only SSR Input Only [ SSR... -
Page 24: Led Status And Alarms
User’s manual REVO S 2PH from 60A to 210A Led status and alarms STATUS DESCRIPTION LED OFF ( Load is NOT powered LED ON (Green) ( Load is powered LED OFF ( Load OK LED ON (Red) ( SCR short circuit (only with HB option) S.C. -
Page 25: Hb Alarm Contact
User’s manual REVO S 2PH from 60A to 210A 7.2 HB Alarm contact The Revo unit with HB option (if available), is supplied with Heater Break alarm contact normally opened (NO): MASTER • In normal conditions (without alarm) and with auxiliary power supply, the contact to the terminals has opened (relay coil energized). -
Page 26: Input Setting
User’s manual REVO S 2PH from 60A to 210A Input setting The input type is already configured in line with customer requirements that are defined in the Order Code. However, if you wish to change the input type (ex. from 0÷10V to 4÷20mA) set the jumpers as below represented and then do the “Input calibration procedure”. -
Page 27: Input Calibration Procedure
User’s manual REVO S 2PH from 60A to 210A 8.1 Input calibration procedure Warning: this procedure can be done just by specialized personnel This procedure is needed only if you change the input type Start TUNE Auxiliary power supply Mantain Key CAL pushed and give the power supply 2sec. -
Page 28: Firing Type
User’s manual REVO S 2PH from 60A to 210A Firing type Choose a correct firing type allows to optimize the thyristor unit for the installed load. The firing type has already configured in line with customer requirements, Zero Crossing for SSR input and Burst firing for Analog Input. -
Page 29: Burst Firing Settings
User’s manual REVO S 2PH from 60A to 210A 9.3 Burst Firing settings The Burst Firing cycles is already configured in line with customer requirements that are defined in the Order Code. However, if you wish to change the Burst Firing cycles (es. from 4 to 8) set the jumpers as below... -
Page 30: Internal Fuse
User’s manual REVO S 2PH from 60A to 210A Internal Fuse The thyristor unit have internal fuse extrarapid at low I²t for the thyristor protection of against the short-circuits. The Fuses must have I²t 20% less than thyristor’s I²t. The warranty of thyristor is null if no proper fuses are used. -
Page 31: Fuses Replacement
User’s manual REVO S 2PH from 60A to 210A 10.1 Fuses Replacement Open the cover and remove the screws... -
Page 32: Trouble Shooting
User’s manual REVO S 2PH from 60A to 210A Trouble shooting Small problems sometimes can be solved locally with the help of the below tab of trouble shooting. If you don’t succeed, contact us or your nearest distributor. Indication on... - Page 33 CD Automation S.r.l. Via Picasso, 34/36 - 20025 Legnano (MI)- Italy Tel. +39 0331 577479 - Fax +39 0331 579479 E-mail: info@cdautomation.com - Web: www.cdautomation.com...
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