SME AC-X1 User Manual

SME AC-X1 User Manual

Ac asynchronous/synchronous motor controller with 12 sme s.p.a. -24v isolated logic section
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AC Asynchronous/Synchronous Motor Controller
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SME S.p.A.
Via della Tecnica, n° 40
36071 Arzignano (VI) - ITALY
Phone:+39 (0444) 470511
Fax: +39 (0444) 451803
E-mail: sales@sme-group.com
www.sme-group.com

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Summary of Contents for SME AC-X1

  • Page 1 AC Asynchronous/Synchronous Motor Controller SME S.p.A. Via della Tecnica, n° 40 36071 Arzignano (VI) - ITALY Phone:+39 (0444) 470511 Fax: +39 (0444) 451803 E-mail: sales@sme-group.com www.sme-group.com...
  • Page 2: Table Of Contents

    About this manual ..........................4 About warning, caution and information notices ................4 Product warranty information ......................5 How to find us ..........................5 AC SmartMotion AC-X1 Overview ......................6 Product description .......................... 6 2.1.1 Product Indication Label ......................7 General Specifications ........................
  • Page 3 Immunity to EM disturbances ......................34 Appendix B: Document History ........................35 ACX1_TAU_SYNC_IsolatedLogic_UserManual_En Page 3 of 35 SME S.p.A. Via della Tecnica 40 Z.I. 36071 ARZIGNANO (VI) ITALY Phone +39 0444 470511 - Fax +39 0444 451803 sales@sme-group.com - www.sme-group.com...
  • Page 4: Introduction

    1. Introduction 1.1 About SME Company SME group, founded in 1974, is a high technology company, manufacturer of electronic controllers founded in 1974, is a high technology company, manufacturer of electronic controllers founded in 1974, is a high technology company, manufacturer of electronic controllers...
  • Page 5: Product Warranty Information

    1.4 Product warranty information SME offers a two-year warranty on all the products, unless a different agreement has been put in place. Refer to the sales agreement or contract under which the motor controller was purchased for a complete statement of the product warranty.
  • Page 6: Ac Smartmotion Ac-X1 Overview

    The AC-X1 Controller is designed to control AC Asynchronous and Synchronous motors. Being based on high reliable DCB technology and exceptionally stable Field Oriented Control (FOC) Algorithm, AC-X1 Controller is a revolutionary and high quality solution for medium power applications.
  • Page 7: Product Indication Label

    Production batch number (the same value as in barcode below). Production Month and Year ACX1_TAU_SYNC_IsolatedLogic_UserManual_En Page 7 of 35 SME S.p.A. Via della Tecnica 40 Z.I. 36071 ARZIGNANO (VI) ITALY Phone +39 0444 470511 - Fax +39 0444 451803 sales@sme-group.com - www.sme-group.com...
  • Page 8: General Specifications

    Notes: 2-minute ratings are based on an initial controller baseplate temperature of 25°C and a maximum baseplate temperature of 85°C. ACX1_TAU_SYNC_IsolatedLogic_UserManual_En Page 8 of 35 SME S.p.A. Via della Tecnica 40 Z.I. 36071 ARZIGNANO (VI) ITALY Phone +39 0444 470511 - Fax +39 0444 451803 sales@sme-group.com - www.sme-group.com...
  • Page 9: Signal: Inputs And Outputs

    Driver Outputs (PWM): 4 • Motor Speed Sensor Inputs: 2 (A+B Channels or Sin + Cos Inputs) • Refer to following tables for a complete AC-X1 controller K1 and K3 connectors pin-out. K1 connector pin-out for AC-X1 SPECIFICATIONS Pin Name...
  • Page 10 DIGITAL OUTPUT 1 Digital Output Buzzer-Fan-ON/OFF valve No internal diode to coil return ACX1_TAU_SYNC_IsolatedLogic_UserManual_En Page 10 of 35 SME S.p.A. Via della Tecnica 40 Z.I. 36071 ARZIGNANO (VI) ITALY Phone +39 0444 470511 - Fax +39 0444 451803 sales@sme-group.com - www.sme-group.com...
  • Page 11 +5V Out Bluetooth Supply ±10% 50mA 6Ω output impedance Positive Logic Supply ACX1_TAU_SYNC_IsolatedLogic_UserManual_En Page 11 of 35 SME S.p.A. Via della Tecnica 40 Z.I. 36071 ARZIGNANO (VI) ITALY Phone +39 0444 470511 - Fax +39 0444 451803 sales@sme-group.com - www.sme-group.com...
  • Page 12: Interfaces

    The vehicle OEM takes full responsibility of the regulatory compliance of the vehicle system with the controller installed. ACX1_TAU_SYNC_IsolatedLogic_UserManual_En Page 12 of 35 SME S.p.A. Via della Tecnica 40 Z.I. 36071 ARZIGNANO (VI) ITALY Phone +39 0444 470511 - Fax +39 0444 451803 sales@sme-group.com - www.sme-group.com...
  • Page 13: Operating Environment Specifications

    Mechanical size: 210 x 160 x 85 [mm] • Weight: 3.5 kg • ACX1_TAU_SYNC_IsolatedLogic_UserManual_En Page 13 of 35 SME S.p.A. Via della Tecnica 40 Z.I. 36071 ARZIGNANO (VI) ITALY Phone +39 0444 470511 - Fax +39 0444 451803 sales@sme-group.com - www.sme-group.com...
  • Page 14: Installation And Wiring

    For specific application, refer to the About Controllers Area of the Area of the Interactive Documentation Interactive Documentation. Figure 2a - AC AC-X1 with Asynchronous Motor Wiring Diagram Wiring Diagram ACX1_TAU_SYNC_IsolatedLogic_UserManual_En Page 14 of 35 SME S.p.A. Via della Tecnica 40 Z.I.
  • Page 15 Figure 3b - AC-X1 with Synchronous Motor Wiring Diagram ACX1_TAU_SYNC_IsolatedLogic_UserManual_En Page 15 of 35 SME S.p.A. Via della Tecnica 40 Z.I. 36071 ARZIGNANO (VI) ITALY Phone +39 0444 470511 - Fax +39 0444 451803 sales@sme-group.com - www.sme-group.com...
  • Page 16: Controller

    AC - X1 Top View Figure 4 – Top View Top View ACX1_TAU_SYNC_IsolatedLogic_UserManual_En Page 16 of 35 SME S.p.A. Via della Tecnica 40 Z.I. 36071 ARZIGNANO (VI) ITALY Phone +39 0444 470511 - Fax +39 0444 451803 sales@sme-group.com - www.sme-group.com...
  • Page 17 Figure 6 – Side View AC - X1 Back View Figure 7 - Back View ACX1_TAU_SYNC_IsolatedLogic_UserManual_En Page 17 of 35 SME S.p.A. Via della Tecnica 40 Z.I. 36071 ARZIGNANO (VI) ITALY Phone +39 0444 470511 - Fax +39 0444 451803 sales@sme-group.com - www.sme-group.com...
  • Page 18 0.5mm. Figure 8 - Planarity Figure 8 – Flatness specifications ACX1_TAU_SYNC_IsolatedLogic_UserManual_En Page 18 of 35 SME S.p.A. Via della Tecnica 40 Z.I. 36071 ARZIGNANO (VI) ITALY Phone +39 0444 470511 - Fax +39 0444 451803 sales@sme-group.com - www.sme-group.com...
  • Page 19 The temporary tightening torque should be set at 20-30% of the maximum rating. Clearances For all AC-X1 models 50 mm clearances in front of and behind the AC-X1 are required for airflow; 50 mm clearance above the AC-X1 is required for installation/removal of interface connectors and wiring.
  • Page 20: Power Terminals

    ACX1_TAU_SYNC_IsolatedLogic_UserManual_En Page 20 of 35 SME S.p.A. Via della Tecnica 40 Z.I. 36071 ARZIGNANO (VI) ITALY Phone +39 0444 470511 - Fax +39 0444 451803 sales@sme-group.com - www.sme-group.com...
  • Page 21: Signal

    For detailed product information, please refer to the AMPSEAL Connectors: Product Specification 108-1329. ACX1_TAU_SYNC_IsolatedLogic_UserManual_En Page 21 of 35 SME S.p.A. Via della Tecnica 40 Z.I. 36071 ARZIGNANO (VI) ITALY Phone +39 0444 470511 - Fax +39 0444 451803 sales@sme-group.com - www.sme-group.com...
  • Page 22 • Termination Style: Trough Hole • Number of Rows: 2 Row • Type: Female ACX1_TAU_SYNC_IsolatedLogic_UserManual_En Page 22 of 35 SME S.p.A. Via della Tecnica 40 Z.I. 36071 ARZIGNANO (VI) ITALY Phone +39 0444 470511 - Fax +39 0444 451803 sales@sme-group.com - www.sme-group.com...
  • Page 23: Digital Inputs

    Figure 11 - Positive Logic for Digital Input Figure 12 - Negative Logic for Digital Input ACX1_TAU_SYNC_IsolatedLogic_UserManual_En Page 23 of 35 SME S.p.A. Via della Tecnica 40 Z.I. 36071 ARZIGNANO (VI) ITALY Phone +39 0444 470511 - Fax +39 0444 451803 sales@sme-group.com - www.sme-group.com...
  • Page 24: Analog Inputs

    K1 - 35 +5V Out Wiring Figure 13 - Potentiometer connected to Analog Input ACX1_TAU_SYNC_IsolatedLogic_UserManual_En Page 24 of 35 SME S.p.A. Via della Tecnica 40 Z.I. 36071 ARZIGNANO (VI) ITALY Phone +39 0444 470511 - Fax +39 0444 451803 sales@sme-group.com - www.sme-group.com...
  • Page 25: Driver Outputs (Pwm)

    Driver Output 2 (Max 3A) Wiring Figure 14 – Driver Output Wiring ACX1_TAU_SYNC_IsolatedLogic_UserManual_En Page 25 of 35 SME S.p.A. Via della Tecnica 40 Z.I. 36071 ARZIGNANO (VI) ITALY Phone +39 0444 470511 - Fax +39 0444 451803 sales@sme-group.com - www.sme-group.com...
  • Page 26: Digital Outputs (On/Off)

    Digital Output 1 (Max 2A) Wiring Figure 15 – Digital Output Wiring ACX1_TAU_SYNC_IsolatedLogic_UserManual_En Page 26 of 35 SME S.p.A. Via della Tecnica 40 Z.I. 36071 ARZIGNANO (VI) ITALY Phone +39 0444 470511 - Fax +39 0444 451803 sales@sme-group.com - www.sme-group.com...
  • Page 27: Speed/Position Sensor Inputs

    Sin/Cos Encoder Analog Inputs Sin and Cos must be inside range 0,5V - 4,5V. Figure 16b - Sin/Cos Encoder Wiring ACX1_TAU_SYNC_IsolatedLogic_UserManual_En Page 27 of 35 SME S.p.A. Via della Tecnica 40 Z.I. 36071 ARZIGNANO (VI) ITALY Phone +39 0444 470511 - Fax +39 0444 451803 sales@sme-group.com - www.sme-group.com...
  • Page 28: Thermal Probe

    SWITCH - (NO) Normally Open Switch SWITCH - (NC) Normally Closed Switch ACX1_TAU_SYNC_IsolatedLogic_UserManual_En Page 28 of 35 SME S.p.A. Via della Tecnica 40 Z.I. 36071 ARZIGNANO (VI) ITALY Phone +39 0444 470511 - Fax +39 0444 451803 sales@sme-group.com - www.sme-group.com...
  • Page 29: Serial

    • USB port, using a serial-to-USB converter: o Supported: Prolific chip o Recommended: FTDI chip ACX1_TAU_SYNC_IsolatedLogic_UserManual_En Page 29 of 35 SME S.p.A. Via della Tecnica 40 Z.I. 36071 ARZIGNANO (VI) ITALY Phone +39 0444 470511 - Fax +39 0444 451803 sales@sme-group.com - www.sme-group.com...
  • Page 30: Can Network

    1Mb). Placing these resistors on a node should be avoided since the bus line loses termination if the node is disconnected from the bus. ACX1_TAU_SYNC_IsolatedLogic_UserManual_En Page 30 of 35 SME S.p.A. Via della Tecnica 40 Z.I. 36071 ARZIGNANO (VI) ITALY Phone +39 0444 470511 - Fax +39 0444 451803 sales@sme-group.com - www.sme-group.com...
  • Page 31: Graphical Interface

    4. Graphical Interface The Controller has a number of parameters that can be calibrated using SME PC Graphical User The Controller has a number of parameters that can be calibrated using SME PC Graphical User The Controller has a number of parameters that can be calibrated using SME PC Graphical User Interface (GUI) which is user friendly and intuitive.
  • Page 32: Diagnostic And Troubleshooting

    5.1 Overview Diagnostic information about anomalous working condition is provided by using SME PC GUI or by Diagnostic information about anomalous working condition is provided by using SME PC GUI or by Diagnostic information about anomalous working condition is provided by using SME PC GUI or by SME display.
  • Page 33: Emc Suggestions

    B- terminal at the controller. Typical installations will readily pass the emissions standards without a shield. ACX1_TAU_SYNC_IsolatedLogic_UserManual_En Page 33 of 35 SME S.p.A. Via della Tecnica 40 Z.I. 36071 ARZIGNANO (VI) ITALY Phone +39 0444 470511 - Fax +39 0444 451803 sales@sme-group.com - www.sme-group.com...
  • Page 34: Immunity To Em Disturbances

    • The RF voltages and currents induced in each wire are applied to the controller pin to which the wire is connected. SME controllers include bypass capacitors on the printed circuit board’s wires to reduce the impact of this source of noise on the internal circuitry, but in some applications an additional filtering in the form of ferrite beads might also be required.
  • Page 35: Appendix B: Document History

    Appendix B: Document History Rev. 1.0, March 2017: First Release. ACX1_TAU_SYNC_IsolatedLogic_UserManual_En Page 35 of 35 SME S.p.A. Via della Tecnica 40 Z.I. 36071 ARZIGNANO (VI) ITALY Phone +39 0444 470511 - Fax +39 0444 451803 sales@sme-group.com - www.sme-group.com...

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