Diesel Stationary Engine Table of Contents PREFACE ............................. 1 TIPS ON SAFETY ......................... 2 SPECIFICATIONS AND NAME OF PARTS ................. 4 Specifications .......................... 4 Name of Parts ......................... 5 INSTALLATION ..........................6 Instructions ..........................6 Allowable Offset ........................6 Belt-Pull Angle ........................7 Inclination Angle ........................
Diesel Stationary Engine Preface Thank you for purchasing our product. This manual describes how to operate and service your engine. Please read it before using the engine to ensure correct and safe operation. Follow the instructions carefully to keep your engine in the best running condition.
Diesel Stationary Engine Tips on Safety WARNING: 1. Preventing Fires Never add fuel to the fuel tank while the engine is running. Wipe away all fuel spills with a clean cloth. Keep gasoline, kerosene, matches and other explosives and inflammables away from the engine because the temperature around the exhaust muffler is very high during operation.
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Diesel Stationary Engine 5. When Charging the Battery − Battery electrolyte contains sulphuric acid. Protect your eyes, skin and clothing. In case of contact, flush thoroughly with water and get prompt medical attention, especially if your eyes are affected. − Batteries generate hydrogen gas, which can be highly explosive, Do not smoke or allow flames or sparks near a battery, especially during charging.
Diesel Stationary Engine Specifications and Name of Parts Specifications R30 Engine R42 / E42 Engine Model Single cylinder 4-stroke air-cooled Single cylinder 4-stroke air-cooled Engine Type diesel diesel Starting System Recoil/Electric Recoil/Electric Fuel Capacity 3.5L 5.5L Engine oil System 1.1L 1.65L...
Diesel Stationary Engine Installation Instructions 1. Use an engine mount which is strong enough to prevent misalignment and play during engine operation. Fasten the engine base firmly to the engine mount with adjustable shims. 2. Ensure accurate centring for coupling with the output shaft. 3.
Diesel Stationary Engine R42 \ E42 Type Belt No. of belts Within 95mm Within 70mm NOTE: 1. The offset distance "L" is the distance between the output shaft shoulder and the centre of the farthest pulley groove. 2. The allowable offset distance varies according to the type and number of belts (determined by the driving load of the driven machinery), and the belt tension.
Diesel Stationary Engine Handling The Engine While your engine is still new, application of heavy loads may shorten the life of the engine. Follow the breaking-in procedures during the first 20 hours. • Avoid overloads Avoid applying any heavy load during the breaking-in period. NOTE: Be sure to drain the oil while the engine is still warm.
Diesel Stationary Engine Electric Starting 1. Starting (The preparations for electric starting are the same as for manual (recoil) starting). a. Open the fuel cock. b. Set the engine speed lever at the "START" Position. c. Turn the starting key clockwise to "START". d.
Diesel Stationary Engine Operating the Engine 1. Warm up the engine without a load for about 3 minutes. 2. Turn the engine speed lever to the desired speed position and fasten the thumb nut. CAUTION: • Be sure to use the engine speed lever to control the engine speed. •...
Diesel Stationary Engine Stopping the Engine 1. Before stopping the engine, move the engine speed lever to lower the speed and run the engine for about three minutes with no load. 2. Return the engine speed lever to the “STOP” position. 3.
Diesel Stationary Engine Periodic Checks and Maintenance Periodic checks and maintenance are very important for keeping the engine in good condition and prolonging its durability. The chart below indicates which checks to make and when to make them. The mark (•) indicates that special tools and skills are required.
Diesel Stationary Engine Changing the Air Cleaner Element Do not wash the air cleaner element with detergent because this is a wet type of element. CAUTION: Never run the engine without the element or with a defective element. NOTE: • A clogged element hinders the flow of air to the combustion chamber.
Diesel Stationary Engine Long Term Storage If storing your engine for long periods of time, make the following preparations: 1. Run the engine for about 3 minutes and then stop. 2. Stop the engine. Drain the engine lube oil while the engine is still warm and fill it with new oil. 3.
Diesel Stationary Engine Troubleshooting When the engine will not start: 1. Is there enough fuel? 2. Is the fuel cock at the “OPEN” position? 3. Is diesel fuel reaching the fuel injection pump or nozzle? 4. Is the speed control lever in the “START” position? 5.
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