Eliet Major 4S Manual
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Eliet Major 4S Manual

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M A N U A L
Major 4S

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Summary of Contents for Eliet Major 4S

  • Page 1 M A N U A L Major 4S...
  • Page 2 © ELIET Copyright 2013 ELIET. All rights reserved. All textual material, drawings, illustrations, diagrams, graphs, etc., included in this ELIET booklet are protected by copyright and also by other intellectual property rights. None of this information may be copied for com- mercial purposes or distribution and/or changed or reposted for other purposes.

  • Page 3: Introduction

    Introduction Carefully read this user manual ELIET machines are designed for safe and reliable use; this requires their operation in accord- ance with the instructions provided. Carefully read these operating instructions before using the machine. Failure to do so may result in personal injury or damage to the equipment.

  • Page 4: Welcome

    Welcome to the family of ELIET users. We thank you for the trust that you have placed in ELIET and we are convinced that you have purchased the very best machine. The operating life of your ELIET machine depends on how you care for your machine.

  • Page 5: Table Of Contents

    Table of contents 1. Introduction ..........................3 1.1 Read this operating manual carefully ....................3 1.2 Identification data - MAJOR 4S ......................3 2. Warranty ............................ 3 2.1 Warranty card ............................3 3. Welcome ............................. 4 4. Table of contents ........................5 5.
  • Page 6 14. EC Declaration of Conformity ....................50 B. Appendices ..........................51 B1 Clearing the turbine ..........................51 B2 Disassembling the blow chute ......................52 B3 Major 4S PTO ............................53 B4 List of torques ............................55 B5 Risk analysis ............................56 B6 Warranty conditions ..........................57...

  • Page 7: Operator Safety Warnings

    5. Operator safety warnings ELIET cannot foresee every situation in which a risk or danger can occur. Therefore the warnings in this operating manual and the labels on the machine are not comprehensive. Although minimal, some risk will always remain. If as the operator of the machine, you use a working method or technique or perform any action that is not explicitly recommended by ELIET, ensure in any case that this will not present a danger for bystanders.

  • Page 8: Main Parts

    6. Main parts To fully understand the content of this operator's manual you need to be fully conversant with the terminology used for the descriptions. This chapter refers to a broad range of machine parts and identifies their names. We recommend that you take the time to study the machine prior to its use for a better understanding of the descriptions provided in this operating manual.

  • Page 9: Engines

    6.2 Engines 9 HP SUBARU EX27 9HP HONDA GX270 10HP VANGUARD 1. Spark plug 11. Fuel tap 2. Exhaust 12. Fuel supply 3. Silencer 13. Carburettor 4. Air filter 14. Engine axis 5. Petrol tank 15. Oil dipstick and oil filler cap 6.
  • Page 10 (Find a dealer close to you on www.eliet.eu). Caution: For your safety, use only genuine ELIET parts on ELIET machines. For a list of original spare parts and their ordering codes please visit www.eliet.eu.

  • Page 11: Safety Instructions

    7. Safety instructions 7.1 Safety messages The safety messages are clearly indicated on the machine with stickers or relief pictograms. Please take good notice of the symbols and warning messages displayed. This sticker is affixed to the deflector valve and warns about the danger of injuries when one is standing in the discharge area while the machine is working.
  • Page 12 This sticker is affixed on the cover of the driving belt. It indicates the potential danger arising when the cover is removed while the engine is running. The machine may never be operated without the cover. The engine must be switched off before removing the cover at all times.

  • Page 13: Safety Features

    This sticker is glued to the safety shield. There is a real danger of cutting injuries and injuries from flying chips when the safety shield is removed. This highly visual sticker draws special attention to these dangers. 7.2 Safety features Emergency stop bracket: this bracket is located around the feed opening.

  • Page 14: Safety Instructions

    Always refer to this instruction manual if you have any doubts about an operation that you are about to perform. • If any of the instructions in this manual are not clear to you, do not hesitate to contact your Eliet dealer for further explanation. In addition, the ELIET helpdesk is at your service during office hours to answer any queries you may have: (EU +32 56 77 70 88). • Read the chapter meant for the dealer (see : Chapter 8) and immediately verify whether the machine has been delivered in accordance with the regulations.

  • Page 15: Careful And Proper Use

    • Never operate the machine without the feed hopper fitted. • Never use the chipper without the base properly mounted. • Never use a step when feeding garden waste into the machine. • For this model, ELIET prescribes a maximum branch diameter of 55 mm. For your own safety it is prohibited to exceed the prescribed diameter. • Do not constantly feed the maximum branch diameter of 55 mm. As a guideline, no more than 10% of the material to be processed should exceed a diameter of 40 mm.

  • Page 16: Operator's Responsibilities

    • Children (under 16 years of age) and animals should be kept at a safe distance (3 m) from the machine. • ELIET advises against lending the machine to others. Should this occur nonetheless, it should be lent only to persons who are familiar with it. Always make sure that the user is aware of the potential hazards and ensure that he/she reads the manual before using the machine. • This machine should only be operated by persons who are in a good physical condition. Take a rest if you become tired whilst operating the machine.

  • Page 17: Danger Zone

    7.3.5 Danger zone • Never allow bystanders within the danger zone stretching up to 10 m around the machine during work. • The best position for feeding green waste into the hopper is at the back of the machine. Do not bend over the feed hopper. That way you will remain outside the projection field of wood chips that could fly out through the anti-projection flaps. • Do not enter the discharge zone when the machine is in operation. • Contact with moving parts may cause injury or damage. Make sure that your hands, feet or any loose clothing are well away from moving parts. • Only operate the machine when it is in a normal working condition.

  • Page 18: Periodic Maintenance

    This also applies to the first 5 hours after taking the machine into operation. • For renewal of parts as a result of wear or breakage, always contact your ELIET dealer and demand genuine ELIET service parts. This is of key importance for your own safety. (Find an authorised ELIET dealer near you on www.eliet.eu). • For a list of original spare parts and their ordering codes please visit www.eliet.eu.

  • Page 19: Dealer's Duties

    8. Dealer’s duties Warning: As an ELIET dealer it is your duty to instruct your customers on the operation of the machine and to point out the potential risks during operation. You are expected to carefully go over the maintenance points of the machine together with the new owner.
  • Page 20 When first removed from its packaging, the machine is not yet fully assembled. The dealer must finish the assembly. Below we provide a few guidelines: • The first part to be mounted is the handlebar. It is locked into position in the provided holes using two M6 bolts (use a size 10 spanner).
  • Page 21 • The dealer will set the belt tension according to the details in the maintenance section of the instruction booklet (§ 11.5.5 Belt tension adjustment) Every Eliet dealer is co-responsible for a long life span of Eliet machines. They will lubricate the hinges before delivering the machine to the client. • Machines do not contain any oil or fuel when they are packed. The dealer will fill the oil and petrol tanks according to the instructions in this manual (or the engine manual).

  • Page 22: Operating Instructions

    9. Operating instructions 9.1 Preliminary checks Caution: Before commencing the work, it is recommended to get into the habit of checking the following points. Checklist 1. Check that the chipping blades are firmly in place and in a good condition. For safety's sake, tighten the blade bolts.

  • Page 23: Refuelling

    Fires and petrol explosions can inflict severe burns and cause damage to personal property. As a result, please observe the following points: • Never refuel with the engine running. Always allow the engine to cool off for several minutes prior to fuelling. • Use fresh petrol only. ELIET is environmentally conscious and therefore recommends the use of unleaded petrol. Additives may be used to prolong fuel freshness. • Store petrol in an approved tank. Keep it out of reach of children. • Never refuel at the location where the machine will be operated. Keep a distance of at least 10m from the selected work area Doing so will avoid creating a fire hazard.

  • Page 24: Preparing The Work Area

    9.3 Preparing the work area • Clean up the area where the machine will be operated prior to starting the work. • The routes used to bring in the cutting materials must be freed of any obstructions to avoid tripping hazards. Here, too, operators must secure their safety. • Never operate the machine on – forward, backward or lateral – slopes. • The material to be chipped is to be sorted beforehand. This helps to avoid feeding foreign objects into the machine. • The term ‘foreign objects’ is understood to mean: anything that is not organic and any organic material in excess of the prescribed maximum diameter (e.g. metal, stone, plastic. rope, textiles…). Some of these items can cause serious damage to the machine or could be ejected as projectiles towards the user.
  • Page 25 Warning: For optimum protection of your hearing, please put on the supplied ear protec- tion prior to starting the engine. Unless already done during the preliminary check, the engine must be checked for adequate oil and fuel levels prior to starting it. Please see §...

  • Page 26: Stopping The Engine

    For your information: The procedure to start the engine may vary per brand. Please also read the engine manual, under the heading 'General' in § 6. The key parts are shown in various models. 9.5 Stopping the engine PUSHING THE EMERGENCY STOP BRACKET BACKWARDS = ENGINE OFF • To stop the engine, switch the throttle or turn the knob into the “OFF” position.

  • Page 27: Operating The Machine

    9.6 Operating the machine Warning: Protective covers provide protection against rotating parts. It is therefore prohibited to reach behind these covers with any body parts while the engine is running. 9.6.1 Prior to starting work Pay attention to the following safety instructions before starting operating the machine. • The operator must wear suitable clothing, gloves and other protective attributes as prescribed in this manual (see §...

  • Page 28: After The Engine Stalls

    • It is best to feed the branches at the right hand side of the hopper. That way the chips sit in the shredding chamber for a longer period before being sucked towards the turbine. It also ensures that the chips are smaller in size. • In the event that the volume of leaves to processed is very large, ELIET recommends to alternately shred leaves and branches. • Cease the operation immediately when you hear unfamiliar sounds. Stop the engine (emergency stop bracket) and examine the cause of the sound. Perform any necessary repairs before continuing.
  • Page 29 4. If the blade axis is blocked, the shredder compartment must be emptied. This requires opening of the shredding chamber. The cover screen is attached at its top with a star screw. Remove the star screw and lower the cover. Caution: Always wear gloves when performing maintenance.

  • Page 30: Transporting The Machine

    10. Transporting the machine • Only adults are permitted to move or transport the machine. • The shredding chamber and the chipping chamber must be empty before transporting the machine. The feed opening should not contain any branches. • During transport children, unauthorised people or animals must not be allowed within a 3 m radius of the machine. • Prior to moving the machine, no matter at what distance, the contents of the chipping chamber shall be gone. The feed opening should not contain any branches. • The engine must be off before transporting the machine. • If the machine topples over for some reason, set it upright as quickly as possible. It prevents oil from the crankcase entering the air filter.
  • Page 31 • Make sure to properly secure the machine to the vehicle during transportation. The following locations can be used: - the wheel axis at the rear - the steering handle of the machine - the chassis of the machine - the hook at the top of the machine (rental model with tank at the top) - the openings located at the sides of the tank (rental model with tank at the top)

  • Page 32: Maintenance

    (Find an authorised ELIET dealer near you on www.eliet.eu). Your ELIET dealer is always at your service for maintenance and advice. He stocks genuine ELIET replacement parts and lubricants. His staff can always obtain advice and service from ELIET’s help desk in order to provide you with an impeccable after-sales service.

  • Page 33: Maintenance Schedules

    Caution: Maintenance should be always carried out with the engine turned off. Caution: Always wear safety gloves when performing maintenance. Safety goggles may be required for certain operations. These are supplied with the machine. 11.2 Maintenance schedules 11.2.1 Lubricants Engine (1.1l) SUNOCO SUPER DENALUBE SAE 20 W 50 API SF / CC Hinges...

  • Page 34: Periodic Maintenance Schedule

    Caution: Use a calibrated torque wrench. Warning: Failure to perform this special maintenance could result in the blades coming loose while working. This will cause serious damage to your machine and also represents a huge risk of serious injury or death to the user or bystanders. All damage or subsequent damage caused as a result of this negligence falls outside the guarantee.

  • Page 35: Cleaning The Machine

    11.3.1 The importance of cleaning ELIET recommends cleaning the machine after each use. We recommend performing an inspec- tion each time you clean the machine to check component and machine integrity. It allows timely intervention and prevention of any defects, ensuring a longer service life of your machine.

  • Page 36: What Does Cleaning Entail

    Reapply lubricating grease after wiping the bushings. Any necessary replacement and/or repair works must be undertaken immediately. Visit your authorised ELIET dealer to have them carried out (find an authorised ELIET dealer near you on www.eliet.eu). Cleaning the machine means more than just cleaning the outside. Open all protective covers so that you can also clean the inside of your machine.

  • Page 37: Routine Check Before Each Operation

    If problems are found, carry out the necessary repairs first. Check that the machine is running at the correct rpm (3200 rpm). (An rpm counter can be obtained from your ELIET dealer.) Never attempt to change the default settings of the engine. 11.4.2 Checking the engine's oil level Refer to the part 'Engines' under § 6 – ‘Main Machine Parts’ for possible positions of the oil...

  • Page 38: Cleaning The Air Filter

    11.4.3 Cleaning the air filter • The type of air filter depends on the engine brand and type. • The air filter is located under the black protection cover next to the fuel reservoir on the engine. • Loosen the black protection cover. • There are two types of filter. Besides the common sponge filter there is a filter that, as in an automobile, consists of paper layers. • Sponge filters can be cleaned by rinsing them with some petrol and blowing them with compressed air. • Paper filters are cleaned by dusting them down or treating them with compressed air. • After cleaning, replace all parts in their original positions. Caution: In the event the machine has toppled over for some reason, check the air filter immediately.
  • Page 39 Warning: Grinding sparks are a fire hazard. To avoid petrol leaking from the reservoir when the machine is being tilted, pump any surplus petrol from the reservoir using a siphon. • Tilt the machine forward until it leans on its front base and the handlebar (see illustration). • Disassemble the cover plate at the back of the machine by removing the star screw and unhooking the cover from the machine.
  • Page 40 • If blades become dull, the sharp cutting edge will become worn and will be upset to form a wider rib. (1) • By grinding a little metal from the cutting edge, you can again obtain a sharp cutting edge from this wide rib. (2) • Grinding is performed by moving the grinding disc along the angled cutting edge. • Note: If you grind regularly, you will only have to grind away a small bit of the metal each time to again obtain a sharp cutting edge. This will ensure very short grinding times and you will always have the best possible cutting edge.

  • Page 41: Belt Tension Check

    11.4.5 Checking the belt tension Warning: Only check the belt tension with the engine off. Remove the spark plug cap. • At the inner side of protective cover over the drive contains a black, round cap. Pull it away from the hole. • Through the opening you can clearly see the V-belt. When pressing the belt down with one's thumb (applied force ap- proximately 7.5 kg), it should not move more than 1 cm.

  • Page 42: Maintenance After 20 Hours Of Operation

    If not, more oil must be added. Warning: Oil shortage causes severe engine damage. 11.5.2 Checking and/or changing the spark plug ELIET suggests the following spark plugs: B&S Vanguard 10 hp Champion QC 12 YC Honda GX 270 9 hp NGK BPR 6 ES Subaru EX27 9 hp • Turn off the engine and pull the cable from the spark plug.

  • Page 43: Changing The Air Filter

    11.5.4 General lubrication treatment ELIET is committed to using high-quality materials that extend a machine’s life cycle despite the sometimes extreme work circumstances in which chippers are being used. For this reason, special lubrication products have already been applied in the factory. ELIET also recommends lubricating all the parts below on a regular basis: • Bearings...

  • Page 44: Belt Tension Adjustment

    Leave it to work for a few minutes. • Wipe away old lubricant with a cloth or paper tissue. Once the hinges have been cleaned, spray them with Novatio White Supreme Grease. All of the lubricants mentioned are available from your ELIET-dealer; consult www.eliet.eu for your nearest dealership. 11.5.5 Belt tension adjustment Caution: When adjusting the belt tension the engine must be turned off and the spark plug cap removed.

  • Page 45: Reversing And Changing Chipper Blades

    50 hours. If both blade edges are worn the entire blade must be replaced. Caution: The warranty shall not apply to damage or consequential damage caused by inadequate maintenance of the blades. Consult your official ELIET dealer for advice if required.
  • Page 46 11.5.6.1 Work method for reversing the blades Warning: Wear protective gloves – the blades are razor sharp! • Remove the spark plug cable as a precaution. • As for grinding the blades, the machine is placed on its front foot and the handlebar. Beware of petrol leakage from the reservoir. • Remove the sealing plate. To do this, loosen the star screw. This will give better access to the shredding chamber. For your information: Remove and refit one blade at a time.
  • Page 47 11.5.6.2 Instruction for replacing the blades A new blade set can be ordered from your ELIET supplier with the following article number: BU 401 200 302. Warning: Wear protective gloves – the blades are razor sharp! • To replace the blades, simply remove the old ones and replace them with new ones. When placing the blades in zone A, make sure that the bevelled side always faces the centre of the shredding chamber.

  • Page 48: Storing The Machine

    • To avoid rust on the machine touch up all chipped areas or treat them with anti-rust grease. Original paints/enamels in the appropriate colours are available from your ELIET dealer. • Allow the engine to cool down before storage. • If the machine is stored outdoors, it must be covered with canvas. Avoid precipitation coming in direct contact with the machine. ELIET highly recommends a sheltered storage place. • Store the machine out of the reach of children. • Never store the machine near heat sources or open flames (observe at least 2 m distance).

  • Page 49: Equipment Specifications

    Yield (full wheelbarrows/hour) Blade shaft Steel axis 25 mm Blades 20 HS-steel (reversible) 4 double steel blade discs Chipping technology ELIET Chopping Principle Chipping width 250 mm Feed opening 250 x 250 mm Feed height 1,060 mm Blow height 1,160 mm Wheels (Ø...

  • Page 50: Ec Declaration Of Conformity

    "EN 13683: Garden Equipment – Integrally powered shredders/chippers – Safety" The ELIET machine factory hereby declares that after performing a hazard analysis, it is fully aware of the potential hazards and risks associated with the machine. Based upon this knowl- edge, the necessary steps have been taken in line with Machine Directive 2006/42/EEC in order to ensure full operator safety when the machine is used correctly.

  • Page 51: Appendices

    Appendices: B1 Clearing the turbine If the turbine is blocked, it can be cleared as follows: • Turn off the engine. • Open de shredding chamber. • Loosen the auxiliary tools to the left of the machine by removing the star screw. • Open the small cover of the belt protector on the right of the machine. • Place the sleeve of the auxiliary tool over the end of the axle in the hole of the belt cap and turn the impeller until it comes loose.

  • Page 52: B2 Disassembling The Blow Chute

    B2 Disassembling the blow chute In case of blockage of the blow chute, or if the machine needs to be transported, the blow chute can be disassembled. • Turn off the engine. • Loosen the four bolts from the blow chute. (1) • Remove the blow chute by sliding it upwards; remove any blockage (2). • Accurately reassemble all the parts and securely tighten the bolts. • Depending of the operating set-up, the blow direction of the chute may be adjusted by giving the blow chute a quarter turn left or right from its standard position and installing it in its new position.

  • Page 53: B3 Major 4S Pto

    • If the Major 4S is connected to a tractor with a capacity greater than 13hp, use a propeller shaft with a slip coupling. ELIET is not responsible for damage to the machine as a result of using a tractor with an excessive output capacity. Using the machine • The Major 4S PTO runs at a PTO speed of 540 rpm. Eliet is not responsible for damage to the...
  • Page 54 Maintenance Major 4S PTO • During maintenance work, the propeller shaft must always be disconnected; this is also a requirement in order to remove the protective plate and access the clippings chamber. Belt tension adjustment • In order to adjust the belt tension, the protective plate must be adjusted. Unhitch the lever (1) and undo the star-screw (2) on the protective plate in order to release the protective plate.

  • Page 55: B4 List Of Torques

    B4 List of torques Bolt head according to DIN 931,912 etc. Thread Strength 10.9 Normal thread 1050 1100 1550 1450 2100 Fine thread M8 x 1 M10 x 1.25 M12 x 1.5 M14 x 1.5 M16 x 1.5 M18 x 1.5 M20 x 1.5 M22 x 1.5 M24 x 2...

  • Page 56: B5 Risk Analysis

    B5 Risk analysis Below you will find a list of dangers and risks that are linked to storing away, transporting or us- ing the chipper. Take good notice of these dangers and avoid risks by following the instructions in the manual. Beware that risks are not limited to the operator: bystanders can be exposed as well. Ensure that bystanders are always at a safe distance.

  • Page 57: B6 Warranty Conditions

    At ELIET, we have strict quality rules on designing and manufacturing products. The purpose of these rules is to guarantee a long service life and permanent safety. That is why ELIET is happy to repair any hidden defects or faults during the whole run-in period (i.e. the warranty period) free of charge, provided the prescribed procedure is followed.
  • Page 58 ELIET. • Step 5 :The warranty form must be stapled to the purchase invoice and sent to ELIET or an importer/agent of ELIET. • Step 6: ELIET sends the parts ordered to the dealer under the regular delivery and payment conditions.

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