Related Manuals for Schumacher 92035
Summary of Contents for Schumacher 92035
- Page 1 PLASMA CUTTER USER’S GUIDE GUIDE DE L’UTILISATEUR Form 00-99-000377/1003 98026051, 98026052, 98026069, 98026070 © 2003...
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Page 2: Safety Information
SAFETY INFORMATION The following safety information is provided as a guideline to help you operate your new cutter under the safest possible conditions. Any equipment that uses electrical power can be potentially dangerous to use when safety or safe handling instructions are not known or not followed. The following safety information is provided to give you the information necessary for safe use and operation. - Page 3 A shield or helmet with a number 8-shade filter lens (minimum) must be used. • Do not strike a cutting arc until all bystanders and you (the welder) have welding shields and/or helmets in place. •...
- Page 4 FIRE HAZARDS WARNING FIRE OR EXPLOSION CAN CAUSE DEATH, INJURY, AND PROPERTY DAMAGE! To reduce risk of death, injury, or property damage from fire or explosion, read, understand, and follow the following safety instructions. In addition, make certain that anyone else that uses this cutting equipment, or is a bystander in the cutting area, understands and follows these safety instructions as well.
- Page 5 in ANSI standard #Z49.1. If ventilation is not adequate to exchange all fumes and gasses generated during the cutting process with fresh air, do not cut unless you and all bystanders are wearing air-supplied respirators. • Do not heat or cut metals coated with, or that contain, materials that produce toxic fumes (such as galvanized steel), unless the coating is removed.
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Page 6: Additional Safety Information
NOISE HAZARDS WARNING PLASMA ARC CUTTING NOISE CAN DAMAGE HEARING! To reduce the risk of hearing loss from plasma arc cutting noise, read, understand and follow the following safety instructions. In addition, make certain that anyone else that uses this cutting equipment, or is a bystander in the cutting area, understands and follows these safety instructions as well. - Page 7 SOMMAIRE DES CONSIGNES DE SÉCURITÉ Les consignes de sécurité suivantes vous sont fournies à titre de lignes directrices pour vous aider à utiliser votre nouvelle découpeuse de la manière la plus sure qui soit. Tous les appareils fonctionnant à l’électricité peuvent être dangereux si la personne qui les utilize ignore ou n’observe pas les consignes de sécurité.
- Page 8 INFORMATION SUR LES CHAMPS ÉLECTROMAGNÉTIQUES AVERTISSEMENT Le courant de soudage, pendant son passage dans les câbles de soudage, causera des champs électromagnétiques. Il y a eu et il y a encore un certain souci à propos de tels champs. En attendant que les conclusions finales de la recherche soient établies, il vous serait souhaitable de réduire votre exposition aux champs électromagnétiques pendant le soudage ou le coupage.
- Page 9 RISQUES D’INCENDIE AVERTISSEMENT LES INCENDIES OU LES EXPLOSIONS PEUVENT ETRE MORTELS, PROVOQUER DOMMAGES MATÉRIELS! Afin de réduire les risques d’accidents mortels, de blessures corporelles et de dégâts matériels causés par un incendie ou une explosion, veuillez lire, comprendre et observer ces consignes de sécurité. De plus, assurez-vous que toute personne susceptible d’utiliser cette machine ou de se tenir dans l’aire de découpe comprend et observe également ces consignes de sécurité.
- Page 10 • Couvrez les murs, les plafonds et les sols constitutes de matériaux inflammables avec des couvertures ou protections résistantes à la chaleur. • Inspectez l’aire de découpe afin de vous assurer qu’elle ne présente ni étincelles, ni métal ou scories en fusion, ni flammes avant de vous en éloigner. RISQUES DE FUMÉES TOXIQUES AVERTISSEMENT LES FUMÉS, LES GAZ, ET LES VAPEURS PEUVENT VOUS INCOMMODER,...
- Page 11 • N’exposez pas les bouteilles à une chaleur excessive, des étincelles, des particules en fusion, des flammes, etc. Les bouteilles de gaz soumises à une temperature supérieure à 130°F (55°C) doivent être refroidies par vaporisation d’eau. • N’exposez pas les bouteilles à une forme d’électricité quelle qu’elle soit. •...
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Page 12: Consignes De Sécurité Supplémentaires
RISQUES DE PERTE AUDITIVE AVERTISSEMENT LE BRUIT RÉSULTANT DE LA DÉCOUPE AU PLASMA PEUT CAUSER UNE PERTE AUDITIVE ! Afin de réduire les risques de surdité à la suite de la découpe au plasma, lisez attentivement les consignes de sécurité suivantes pour bien les comprendre et observez-les. -
Page 13: Specifications
It is recommended that a qualified electrician verify the actual voltage at the receptacle into which the welder will be plugged and confirm that the receptacle is properly fused and grounded. The use of the proper circuit size can eliminate nuisance circuit breaker tripping while welding. -
Page 14: Compressed Air Requirements
If necessary, care must be taken in selecting an extension cord appropriate for use with your specific welder. Select a properly grounded extension cord that will mate the AC power cord of the welder with the AC power source receptacle directly, without the use of adapters. Make sure the extension cord is properly wired and in good electrical condition. -
Page 15: Controls And Their Functions
CONTROLS & THEIR FUNCTIONS 1. POWER OUTPUT INDICATOR When lit, this LED indicates that power is available for cutting. 2. ALARM INDICATOR When lit, this LED indicates that one of the alarms has triggered. At the same time the digital display (Ref. - Page 16 DISPLAY ERROR or PROBLEM Inverter error/malfunction 4. Digital Display Function LED This LED indicates what function the digital display is indicating – Volts, Amps, or Air Pressure (bar) 5. V/A Button By pressing this button, the digital display will indicate Volts or Amps. The display will stay on for a few seconds and then shut off.
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Page 17: Hints For Increasing Life Of Consumables
PLASMA TORCH CONSUMABLE PARTS During the cutting process, the parts on the end of the torch are slowly consumed. To prevent premature consumption of some torch parts and to prevent damage to the torch itself, it is necessary to replace the consumable parts in a timely manner. When the cutting arc seems to be weaker than normal or sputters, inspect all torch consumables for wear and damage and replace as needed. -
Page 18: Connect Welder Ground
CONNECT WELDER GROUND Attach the ground clamp to the work piece making sure that the work piece is cleaned of dirt, oil, rust, scale, oxidation, and paint at the point of connection. It is best to connect the ground clamp directly to the work piece and as close to the cut as possible. -
Page 19: Troubleshooting
Should you or qualified repair personnel be unable to resolve a problem or determine which of the possible solutions will remedy a specific problem, contact WELDER SERVICE for over-the-phone diagnostic assistance at: (800) 458- 6447. -
Page 20: Replacement Parts List
REPLACEMENT PARTS LIST... - Page 21 Reference Part Number Number 120 Volt Models 9807600546 9807600400 9807600398 9807600433 9807600408 9807600495 92500 9807600525 9807600546 9807600592 9807600494 9807600535 9807600606 9807600493 9807600551 Part Number Description 230 Volt Models 9807600543 CIRCUIT BOARD CE 22662 POWER CORD 9807600400 POWER CORD STRAIN RELIEF 9807600398 MOUNTING BLOCK 9807600433...
- Page 22 Reference Part Number Number 9807600519 92503 92504 92505 92501 92502 92506 92507 92508 Description TORCH BODY ELECTRODE STANDARD ELECTRODE EXTENDED (opt.) AIR DIFFUSER NOZZLE STANDARD NOZZLE EXTENDED (opt.) NOZZLE CAP WIRE STANDOFF TORCH ROLLER STANDOFF (opt.)
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Page 23: Manufacturer's Limited Warranty
Owner pays transportation charges to the service center at the address listed below. Owner may avoid transportation charges, if he/she wishes by calling WELDER SERVICE at the telephone number listed below, for free diagnosis and shipment of replacement parts. The owner, in this case, assumes the responsibility for installation of parts.
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