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SERIAL No....... REGISTER No....This supplement must be attached to the EASA approved Pilot´s Operating Handbook of the DR400/120D, DR400/140B, DR400/180R, DR400/200R or DR 400/RP when the TAE 125- 02-114 installation has been installed in accordance with EASA STC 10014219.
Supplement DR400/120D, DR400/140B, DR400/180R, DR400/200R, DR400/RP APPROVAL ISSUE 1: The content of approved sections is approved by EASA. All other content is approved by TAE under the authority of EASA DOA No. EASA.21J.010 in accordance with Part 21. ISSUE 2: The content of approved sections is approved by EASA, transfer of the STC 10014219.
Supplement DR400/120D, DR400/140B, DR400/180R, DR400/200R, DR400/RP LIST OF EFFECTIVE SECTIONS Section Issue/ Revision Date July 2014 July 2014 July 2014 July 2014 July 2014 July 2014 July 2014 July 2014 Issue 2 – July 2014 Page - iv...
Supplement DR400/120D, DR400/140B, DR400/180R, DR400/200R, DR400/RP TABLE OF CONTENTS APPROVAL ....................iii LOG OF REVISIONS ................iii LIST OF EFFECTIVE SECTIONS ............iv ABBREVIATIONS ..................xi SECTION 0 GENERAL CONVENTIONS IN THIS HANDBOOK ..........0-1 FOR DR400 AIRCRAFT FROM SERIAL NUMBER 2574 AND UP ..0-1...
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Supplement DR400/120D, DR400/140B, DR400/180R, DR400/200R, DR400/RP SECTION 2 LIMITATIONS APPROVED OPERATION ..............2-1 MAXIMUM ALTITUDE................2-1 FLIGHT LOAD FACTOR LIMITS AT MAXIMUM WEIGHT ....2-2 MAXIMUM AUTHORIZED WEIGHTS ..........2-2 WEIGHT AND BALANCE ..............2-3 LOAD PLANNING ................. 2-4 ENGINE OPERATING LIMITS .............. 2-4 ENGINE INSTRUMENT MARKINGS ...........
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Supplement DR400/120D, DR400/140B, DR400/180R, DR400/200R, DR400/RP SECTION 3 EMERGENCY PROCEDURES ENGINE FAILURE OR LOSS OF POWER ........... 3-2 During takeoff roll ................... 3-2 Immediately after takeoff ............... 3-2 During flight .................... 3-3 LANDING WITHOUT ENGINE POWER ..........3-4 Restart after engine failure ..............3-5 FADEC malfunction in flight ..............
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Supplement DR400/120D, DR400/140B, DR400/180R, DR400/200R, DR400/RP SECTION 4 NORMAL PROCEDURES NORMAL OPERATING SPEEDS ............4-1 Best rate of climb speed ................ 4-1 Maximum operating speed in turbulent air ..........4-1 Never Exceed speed ................4-1 Maximum speed ..................4-1 Landing speed, final approach .............. 4-1 PRE-FLIGHT INSPECTION ..............
Supplement DR400/120D, DR400/140B, DR400/180R, DR400/200R, DR400/RP ABBREVIATIONS Thielert Aircraft Engines GmbH, developing manufacturing company of the Centurion 2.0 S engine, (since July 2013 Technify Motors GmbH) FADEC Full Authority Digital Engine Control CED 125 Compact Engine Display. Multifunctional instrument for indication of engine data of the Centurion 2.0 S...
Supplement DR400/120D, DR400/140B, DR400/180R, DR400/200R, DR400/RP SECTION 0 GENERAL CONVENTION IN THIS HANDBOOK This manual contains the following convention and warnings. They should be strictly followed to rule out personal injury, property damage, and impairment to the aircraft´s operating safety or damage to it as a result of improper functioning.
NOISE LIMITATION In compliance with the regulation ICAO, annex 16, Volume I, Part II, Chapter X, the maximum acceptable noise level for the DR400/120D, DR400/140B, DR400/180R, DR400/200R, DR400/RP at a certified max. take-off weight of 1100 kg (2425 lb) is 80.4 dB(A).
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Supplement DR400/120D, DR400/140B, DR400/180R, DR400/200R, DR400/RP Key Switch "Starter" This switch controls the starter motor only. Voltmeter Warning lamp "Alternator". Illuminates when the power output of the alternator is too low or the switch “Alternator” is switched off. Normally, this warning lamp always illuminates when the “Engine Master“...
Supplement DR400/120D, DR400/140B, DR400/180R, DR400/200R, DR400/RP FADEC-RESET In case of a FADEC-warning, one or both FADEC warning lamps are flashing. If then the "FADEC" Test Knob is pressed for at least 2 seconds: a) the active warning lamps will extinguish if it was a LOW category warning.
Supplement DR400/120D, DR400/140B, DR400/180R, DR400/200R, DR400/RP ENGINE OIL Oil quantity between dipstick min and max indication: ....1 liter Total engine capacity including filters and coolers: ....6.7 liters Approved grades: ........Refer to Section 2 – Limitations CAUTION:...
Supplement DR400/120D, DR400/140B, DR400/180R, DR400/200R, DR400/RP If Diesel fuel is used, Diesel fuel according DIN EN 590 has to be used exclusively. Note: There differences national supplements to EN 590. Approved are Diesel fuels with the addition DIN EN 590.
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Supplement DR400/120D, DR400/140B, DR400/180R, DR400/200R, DR400/RP ENGINE Engine-driven Excess from fuel pump fuel pump Excess from fuel injectors Fuel heat exchanger Fire-wall T riple or Quad indicator FADEC Fuel quantity Electric fuel pump, Fuel Fuel with fuel filter low-level temperature...
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Supplement DR400/120D, DR400/140B, DR400/180R, DR400/200R, DR400/RP Figure 1-3 Instrument panel model Note: The avionics instrument panel is shown as an example only. Issue 2 - July 2014 Page 1 - 9...
Supplement DR400/120D, DR400/140B, DR400/180R, DR400/200R, DR400/RP Instrument Panel Model FUNCTION FUNCTION FUNCTION Cabin heat / Airspeed indicator 17 Glow light windshield defrost control Gyro horizon 18 FADEC test 34 Clock / chronometer 19 CED-125 lighting knob Altimeter 35 Hour meter...
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Supplement DR400/120D, DR400/140B, DR400/180R, DR400/200R, DR400/RP ,, Three-display” and ,,four-display“ instruments Example of the Westach triple Example of the Westach quad indicator without OAT indicator with OAT Compact Engine Display CED-125 Figure 1-4 CED-125 detail Issue 2 - July 2014...
Supplement DR400/120D, DR400/140B, DR400/180R, DR400/200R, DR400/RP FLIGHT LOAD FACTOR LIMITS AT MAXIMUM WEIGHT (2095 lb) 950 kg (category “U“): Flaps up ............n between -2.2 and +4.4 Flaps down ..................n = +2 (2425 lb) 1100 kg (category "N"): Flaps up ............n between -1.9 and -3.8 Flaps down ...................
Supplement DR400/120D, DR400/140B, DR400/180R, DR400/200R, DR400/RP LOAD PLANNING (Refer also to weight and balance chart, section 6) The weight of the engine oil, as well as the unusable fuel must be included in the empty weight of the aircraft. Weight...
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Supplement DR400/120D, DR400/140B, DR400/180R, DR400/200R, DR400/RP Engine operating limits for takeoff and continuous operation ▲ WARNING: It is not allowed to start the engine outside of these temperature limits. Note: operating limit temperature temperature limit below which the engine may be started, but not operated at the takeoff RPM.
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Supplement DR400/120D, DR400/140B, DR400/180R, DR400/200R, DR400/RP Minimum fuel temperature limits in the fuel tanks: Minimum permissible fuel Minimum permissible fuel Fuel temperature in the fuel temperature in the fuel tank before takeoff tank during the flight Jet A-1, JET A, Fuel No.3 JP-8,...
Supplement DR400/120D, DR400/140B, DR400/180R, DR400/200R, DR400/RP ENGINE INSTRUMENT MARKINGS The engine data of the TAE 125 installation to be monitored are integrated in the combined engine instrument CED-125. The ranges of the individual engine monitoring parameters are shown in the following table.
Supplement DR400/120D, DR400/140B, DR400/180R, DR400/200R, DR400/RP PLACARDS JET A1 (ASTM 1655) DIESEL (EN590) litres 24.2 imp / 29 US Gal Figure 2-2 Near the Fuel Tank Caps: 110 liters JET/Diesel Fuel JET A1 (ASTM 1655) ONLY litres 11 imp / 13.2 US Gal...
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Supplement DR400/120D, DR400/140B, DR400/180R, DR400/200R, DR400/RP FUEL ( LITER S ) F = 100 ¾ = 75 ½ = 50 ¼ = 25 E = 0 T EST / A C K Figure 2-6 Near their respective gauges or switches...
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Supplement DR400/120D, DR400/140B, DR400/180R, DR400/200R, DR400/RP FUEL T(°C) FUEL QTY (litres) indicated E - 1/4 - 1/2 - 3/4 - F MAIN TANK 0 - 25 - 50 - 75 - 100 OPT. TANK 0 - 10 - 20 - 32 - 42...
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Supplement DR400/120D, DR400/140B, DR400/180R, DR400/200R, DR400/RP SECTION 3 EMERGENCY PROCEDURES INDEX OF CHECKLISTS ENGINE FAILURE OR LOSS OF POWER ........... 3-2 During takeoff roll ................... 3-2 Immediately after takeoff ............... 3-2 During flight .................... 3-3 LANDING WITHOUT ENGINE POWER ..........3-4 Restart after engine failure ..............
Supplement DR400/120D, DR400/140B, DR400/180R, DR400/200R, DR400/RP ENGINE FAILURE OR LOSS OF POWER During takeoff roll Thrust Lever ................IDLE Apply brakes and hold direction. Avoid obstructions. Engine Master switch ..............OFF Battery and ALT switch ............. OFF Fuel selector................OFF Emergency ground egress ..........
Supplement DR400/120D, DR400/140B, DR400/180R, DR400/200R, DR400/RP During flight Establish glide: Flaps retracted ..........(78 KIAS) 145 km/h (In these conditions, without wind, the aircraft covers approx. 9 times its height above ground). Locate suitable field. If altitude is sufficient to restart: Fuel selector ................
Supplement DR400/120D, DR400/140B, DR400/180R, DR400/200R, DR400/RP LANDING WITHOUT ENGINE POWER Look for a suitable landing area: Airspeed ........145 km/h (78 KIAS) flaps retracted 139 km/h (75 KIAS) flaps T/O Seat belts and harness ............. Tight Before landing: Electric pump ................OFF Fuel selector................
Supplement DR400/120D, DR400/140B, DR400/180R, DR400/200R, DR400/RP Restart after engine failure Note: If altitude permits and a restart is possible. Airspeed ......... Flaps retracted (78 KIAS) 145 km/h [max. 100 KIAS, min. 70 KIAS] Reliable restart altitude ......... Below 13 000 ft Battery and ALT switch ..........
Supplement DR400/120D, DR400/140B, DR400/180R, DR400/200R, DR400/RP FADEC malfunction in flight Note: FADEC consists components that are independent of each other: FADEC A and FADEC B. In case of malfunctions in the active FADEC, it automatically switches to the other.
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Supplement DR400/120D, DR400/140B, DR400/180R, DR400/200R, DR400/RP b) Both FADEC Lamps are flashing Note: load display should considered unreliable with both FADEC lights illuminated. Use other indications to assess engine condition. (1) Press FADEC-Test knob at least 2 seconds (2) FADEC Lamps extinguished (LOW category warning): a) Continue flight normally, b) Inform service center after landing.
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Supplement DR400/120D, DR400/140B, DR400/180R, DR400/200R, DR400/RP c) Abnormal engine behavior Note: FADEC system normally switches automatically between FADEC A and B in case of malfunction, order select "healthiest" component. If this automatic switching doesn't work, it is possible to manually force the system to switch to FADEC B only, and check for improvement in engine behavior.
Supplement DR400/120D, DR400/140B, DR400/180R, DR400/200R, DR400/RP ENGINE SHUT-DOWN IN FLIGHT Note: If it is necessary to shut down the engine in flight (for instance, abnormal engine behavior does not allow continued flight, fuel leak, fire, etc.): 1) Reduce speed ........Below (100 KIAS) 185 km/h 2) Engine master switch...............
Supplement DR400/120D, DR400/140B, DR400/180R, DR400/200R, DR400/RP FIRE Engine fire on the ground, during starting 1) Engine master switch .............. OFF 2) Fuel selector ................OFF 3) Electric fuel pump..............OFF 4) Battery + alternator switch ............OFF 5) Emergency ground egress ........... As required Extinguish the flames with a fire extinguisher, wool blankets or sand.
Supplement DR400/120D, DR400/140B, DR400/180R, DR400/200R, DR400/RP Electrical fire Note: case electrical fire (smell fumes indicating wire insulation burning): 1) All electrical equipment and c (after brief call) ....... OFF leave Alternator, Battery and Engine Master ON 2) Cabin ventilation ..............OFF 3) Cabin heat ................
Supplement DR400/120D, DR400/140B, DR400/180R, DR400/200R, DR400/RP ROUGH ENGINE OPERATION Oil pressure too low (< 2.3 bar in cruise or <1.2 bar at idle power) (1) Reduce power as quickly as possible (2) Check oil temperature: If the oil temperature is high or near operating...
Supplement DR400/120D, DR400/140B, DR400/180R, DR400/200R, DR400/RP Oil temperature too high (1) Increase airspeed and reduce power as quickly as possible (2) Check oil pressure. If the oil pressure is lower than normal (<2.3 bar in cruise or <1.2 bar at idle),...
Supplement DR400/120D, DR400/140B, DR400/180R, DR400/200R, DR400/RP “Cool level” light illuminates 1) Increase airspeed and reduce the power 2) Cabin heat ................OFF 3) Monitor coolant temperature 4) Monitor oil temperature 5) If coolant temperature and/or oil temperature are rising into amber...
Supplement DR400/120D, DR400/140B, DR400/180R, DR400/200R, DR400/RP Propeller RPM too high Note: If propeller RPM above 2300 (red range): 1) Reduce power 2) Reduce airspeed below 100 KIAS (185 km/h) or as appropriate to prevent propeller over speed 3) Set power as required to maintain altitude and land as soon as practical.
Supplement DR400/120D, DR400/140B, DR400/180R, DR400/200R, DR400/RP ICING ▲ WARNING: It is prohibited to fly in known icing conditions. Icing has a very strong negative effect on the aerodynamic characteristics of the aircraft. Stalling speed increases. Proceed as follows when inadvertently encountering icing: Pitot heat switch ............
Supplement DR400/120D, DR400/140B, DR400/180R, DR400/200R, DR400/RP ELECTRICAL POWER SUPPLY MALFUNCTION ▲ WARNING: When both main battery and alternator have failed, the engine will continue to operate using the FADEC backup battery for limited time. In this case, all electrical equipment will not operate: - land immediately - do not switch the „FORCE-B“...
Supplement DR400/120D, DR400/140B, DR400/180R, DR400/200R, DR400/RP If the “ALT” light is lit or the ammeter shows battery discharge during normal engine operation for more than 5 minutes Alternator Switch .............. Check ON CAUTION: FADEC supplied battery only until this point, the RPM can momentarily drop, when the alternator will be switched on.
Supplement DR400/120D, DR400/140B, DR400/180R, DR400/200R, DR400/RP INADVERTENT SPIN Should a spin occur, apply the following procedure: Power Lever ............... Idle (pull) Rudder ........Full opposite to direction of rotation Elevator ................. Neutral Ailerons ................Neutral Once the rotation is stopped, bring rudder to neutral position and recover within flight limitations.
Supplement DR400/120D, DR400/140B, DR400/180R, DR400/200R, DR400/RP SECTION 4 NORMAL PROCEDURES NORMAL OPERATING SPEEDS The speeds listed below are indicated airspeeds recommended for normal operation of the aircraft. These speeds are based on a standard aircraft, operated at max. Take- off weight, in standard atmosphere and at sea level. They may vary from...
Supplement DR400/120D, DR400/140B, DR400/180R, DR400/200R, DR400/RP PRE-FLIGHT INSPECTION To be performed before each flight. This inspection may be shortened for intermediate landings on route. Figure 4-1 Pre-flight inspection Page 4 - 2 Issue 2 - July 2014...
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Supplement DR400/120D, DR400/140B, DR400/180R, DR400/200R, DR400/RP Master engine switch ................OFF Avionics master switch (if equipped) ...........OFF Controls ................Free and correct Battery switch ..................ON ▲ WARNING: When turning on the battery switch, using an external power source, or pulling the propeller through by hand, treat the propeller as if the Engine Master switch was on.
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Supplement DR400/120D, DR400/140B, DR400/180R, DR400/200R, DR400/RP a) Horizontal stabilizer ........Surface condition, hinge wear in tolerance b) Rudder ........Check hinge wear in tolerance a) Static vent ............ Clean, unobstructed a) Flap and aileron ....... Check condition and hinges b) Wing tip and navigation lights (optional) ... Check condition a) Stall warning ..........
Supplement DR400/120D, DR400/140B, DR400/180R, DR400/200R, DR400/RP a) Nose gear ......Check attachment and condition of fairing, normal shock absorber compression, tire inflated, tow bar removed b) Canopy cleanliness ............Check a) Left main landing gear ..............Check attachment and condition of fairing, normal shock absorber compression, tire inflated b) Pitot .............
Supplement DR400/120D, DR400/140B, DR400/180R, DR400/200R, DR400/RP 11) Circuit breakers ................ON Note: electronic engine control needs electrical power source for its operation. For normal operation, battery switch and alternator switch have to be ON. Separate switching is only allowed for tests and in event of emergencies.
Supplement DR400/120D, DR400/140B, DR400/180R, DR400/200R, DR400/RP 13) Check ........... Oil pressure / Idle RPM 890 CAUTION: after seconds minimum pressure of 1 bar is not indicated, shut down the engine immediately! 14) “Engine“ resp. “CED“ Caution light ......Acknowledge 15) ALT light .................
Supplement DR400/120D, DR400/140B, DR400/180R, DR400/200R, DR400/RP WARM UP Cabin heat can be pulled to facilitate quicker coolant warming. Let the engine warm up about 2 minutes at idle (approx. 890 RPM) Increase to not more than 1400 RPM until oil temperature minimum 50 °C, coolant temperature minimum 60 °C...
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Supplement DR400/120D, DR400/140B, DR400/180R, DR400/200R, DR400/RP (FADEC self-check: a) Thrust Lever ......... IDLE (both FADEC lamps should be OFF) b) FADEC test button ....... PRESS and HOLD button for entire test c) Both FADEC lamps ........ON, RPM increases Note: If the FADEC test does not start, verify if the thrust lever is in IDLE position.
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Supplement DR400/120D, DR400/140B, DR400/180R, DR400/200R, DR400/RP ▲ WARNING: The whole test procedure has to be performed without any discrepancy. In case the engine shuts down or the FADEC lamps are flashing, takeoff is PROHIBITED. This applies even if the engine seems to run without failure after the test.
Supplement DR400/120D, DR400/140B, DR400/180R, DR400/200R, DR400/RP CLIMB Normal climb (flaps up) Best rate of climb: 145 km/h (78 KIAS) from 0 to 9 500 ft, 139 km/h (75 KIAS) up to 11 500 ft, 133 km/h (72 KIAS) above. A climb at higher speed, when best rate is not required, will provide for more forward visibility.
Supplement DR400/120D, DR400/140B, DR400/180R, DR400/200R, DR400/RP DESCENT Power ....As required to maintain the desired descent path Pull cabin heat to keep the coolant warm if power setting is low. If coolant temperature in amber range and engine caution lamp illuminated, increase power to recover green coolant temperature range.
Supplement DR400/120D, DR400/140B, DR400/180R, DR400/200R, DR400/RP LANDING Short landing Flaps ............ (2nd notch) landing position Approach speed, with Thrust Lever setting .......... (63 KIAS) 117 km/h After touchdown, brake heavily keeping nose up with elevator and retracting the flaps. Overshoot procedure Thrust Lever ............Full power (push)
Supplement DR400/120D, DR400/140B, DR400/180R, DR400/200R, DR400/RP PARKING BRAKE USE Brake on Press on both pedals. Keep pressure on while pulling the parking brake control. Release the pressure on the pedals, the parking brake control must remain in pulled position. Pull the parking brake control.
Supplement DR400/120D, DR400/140B, DR400/180R, DR400/200R, DR400/RP SECTION 5 PERFORMANCE AIRSPEED INSTALLATION CALIBRATION No change STALL SPEEDS Engine idling Weight 1100 kg (2425 lb) km/h (kt) Bank angle 0° Flaps up 104 (56) Flaps 1st notch, take off position 98 (53)
Supplement DR400/120D, DR400/140B, DR400/180R, DR400/200R, DR400/RP TAKEOFF PERFORMANCE Headwind influence: For 10 kt, multiply by 0.85 For 20 kt, multiply by 0.65 For 30 kt, multiply by 0.55 Tailwind influence: Add 10 % to distance for each additional 2 kt ...
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Supplement DR400/120D, DR400/140B, DR400/180R, DR400/200R, DR400/RP Conditions Take-off weight 1100 kg (MTOW) No wind, flaps in takeoff position (1 notch), engine full power on brakes before release Level, dry, asphalt runway Lift off speed Vlof ............(61 kt) 113 km/h ...
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Supplement DR400/120D, DR400/140B, DR400/180R, DR400/200R, DR400/RP Conditions Take-off weight 1000 kg No wind, flaps in takeoff position (1st notch), engine full power on brakes before release Level, dry, asphalt runway Lift off speed Vlof ............(59 kt) 109 km/h ...
Supplement DR400/120D, DR400/140B, DR400/180R, DR400/200R, DR400/RP CLIMB PERFORMANCE At sea level: Flaps in takeoff position (1st notch) ......(65 KIAS) 120 km/h Flaps up ..............(78 KIAS) 145 km/h Climb speeds: 78 kt from 0 to 9500 ft ...
Supplement DR400/120D, DR400/140B, DR400/180R, DR400/200R, DR400/RP Maximum angle of climb in takeoff position 8.3% at sea level, standard atmosphere, MTOW, and 120 km/h (65 kt). Glide performance Engine off, the aircraft glides 9 times its altitude above ground (without wind) at 145 km/h (78 kt).
Supplement DR400/120D, DR400/140B, DR400/180R, DR400/200R, DR400/RP CRUISE PERFORMANCE In standard atmosphere. Range and endurance calculations take into account 45 min. reserve at destination. Assumption is made that higher consumption for climb is compensated by a cruise descent. Range assumes no wind.
Supplement DR400/120D, DR400/140B, DR400/180R, DR400/200R, DR400/RP LANDING PERFORMANCE At max. landing weight 1100 kg (2425 lb) Without wind, flaps in landing position, engine at idle. Concrete, flat and dry runway Over 15m (50 ft): V=117 km/h (63 kt) Touch down: V=95 km/h (51 kt)
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Supplement DR400/120D, DR400/140B, DR400/180R, DR400/200R, DR400/RP SECTION 6 WEIGHT AND BALANCE The following nomograph is used to determine balance of the DR400. Remember that diesel and JET FUEL are heavier than AVGAS, and they carry more energy per volume. Because the fuel in the Robin series is in an aft location, fuel consumption shifts the CG forward.
Supplement DR400/120D, DR400/140B, DR400/180R, DR400/200R, DR400/RP USE OF WEIGHT AND BALANCE DIAGRAM 1. Calculate the weight of the fully loaded aircraft: Empty weight (from the Weight & Balance Data Sheet) + pilot and passengers weights + baggage weight + standard fuel (1 liter JET A-1 = 0.84 kg) Make sure that the total weight does not exceed 1100 kg (2425 lb) in cat.
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Supplement DR400/120D, DR400/140B, DR400/180R, DR400/200R, DR400/RP Figure 6-2 Use of Weight and Balance Diagram ▲ WARNING: For the calculation of the aircraft center of gravity, do not use the values of empty aircraft weight and moment indicated in the above example!
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Supplement DR400/120D, DR400/140B, DR400/180R, DR400/200R, DR400/RP SECTION 7 SUPPLEMENTS TABLE OF CONTENTS No supplements Issue 2 - July 2014 Page 7 - 1...