BD Diesel Performance Flow-MAX Installation Instructions Manual

2013-17 ram lift pump kit

Hide thumbs

Table Of Contents

Table of Contents

Quick Links

Download this manual

10 January 2018

#1050312D 2013-17 Dodge FlowMax Lift Pump Kit (I-00424)

- 1 -

DOWNLOAD ENHANCED

INSTALL MANUALS AT

dieselperformance.com

2013-17 RAM Lift Pump Kit

Installation Instructions

1050312D

P/N#

PLEASE READ ALL INSTRUCTIONS CAREFULLY BEFORE INSTALLATION

BD Engine Brake Inc.

Plant Address: 33541 MacLure Rd. Abbotsford, BC, Canada V2S 7W2

U.S. Shipping Address: 88-446 Harrison St, Sumas, WA 98295

U.S. Mailing Address: P.O. Box 231, Sumas, WA 98295

Phone: 604-853-6096 | Fax: 604-853-8749 | Internet: www.bd-power.com

Table of Contents

Need help?

Do you have a question about the Flow-MAX and is the answer not in the manual?

Questions and answers

Summary of Contents for BD Diesel Performance Flow-MAX

Page 1: Installation Instructions
10 January 2018 #1050312D 2013-17 Dodge FlowMax Lift Pump Kit (I-00424) - 1 - DOWNLOAD ENHANCED INSTALL MANUALS AT dieselperformance.com 2013-17 RAM Lift Pump Kit Installation Instructions 1050312D P/N# PLEASE READ ALL INSTRUCTIONS CAREFULLY BEFORE INSTALLATION BD Engine Brake Inc. Plant Address: 33541 MacLure Rd.
Page 2: Kit Contents
10 January 2018 #1050312D 2013-17 Dodge FlowMax Lift Pump Kit (I-00424) - 2 - Kit Contents 1500365-P1 1500331 FlowMax Lift Pump V3 FlowMax Wiring Harness 2013-2016 Dodge Qty: 1 Qty: 1 1500419 1500418 1604053 1330175 5/8” ID Protective Loom 3/8" Quick Connect Female 3/8"...
Page 3 10 January 2018 #1050312D 2013-17 Dodge FlowMax Lift Pump Kit (I-00424) - 3 - 1500356 1300529 1300131 Vibration Isolator Self-Tapping Screw Tie Wrap Qty: 3 Qty: 1 Qty: 12 1900015 1402609 1500359 1500357 Self-Threading 3/8” Bolt 3/8” Flat Washer Flange M8 x 30mm Bolt M8 Flat Washer Qty: 3 Qty: 3...
Page 4: Optional Accessories
1050331 Flow-Max Monster 1/2in Line Kit Replaces the stock 3/8” line with 1/2" all the way from the tank to the engine. Includes fittings for the Flow-Max pump and the CP3 as well as fuel hose and clamps. Requires use of sump or draw straw kit.
Page 5: Tools Required For Installation
10 January 2018 #1050312D 2013-17 Dodge FlowMax Lift Pump Kit (I-00424) - 5 - Tools Required for Installation Required Tools Optional Tools  Knife to cut fuel hose  Tape Measure  5/16”, 7/16”, 9/16” and 10mm sockets  Drill and 1/8” and 21/64” Bits ...
Page 6 10 January 2018 #1050312D 2013-17 Dodge FlowMax Lift Pump Kit (I-00424) - 6 - Loosen the fuel filler neck clamp and the clamp on the vent tube. Slide the rubber hoses off the rigid filler neck. Locate the small fuel tank vent tube which runs directly above the large filler neck.
Page 7 10 January 2018 #1050312D 2013-17 Dodge FlowMax Lift Pump Kit (I-00424) - 7 - Unplug the fuel pump module gray electrical connector. Disconnect the two fuel line quick connect fittings from the top of the fuel pump module. Slowly lower the tank being careful to ensure the tank is not hooked on any wiring or hoses.
Page 8 10 January 2018 #1050312D 2013-17 Dodge FlowMax Lift Pump Kit (I-00424) - 8 - Remove the lock ring from the fuel pump module by tapping it on the tangs with a mallet and screwdriver or suitable tools. Work around the ring to move it evenly to make removal easier.
Page 9 10 January 2018 #1050312D 2013-17 Dodge FlowMax Lift Pump Kit (I-00424) - 9 - Check the length of the rubber hose by putting it in the fuel basket and compressing the fuel module assembly to the approximate installed height. The end of the rubber hose should be just off the bottom of the basket.
Page 10 10 January 2018 #1050312D 2013-17 Dodge FlowMax Lift Pump Kit (I-00424) - 10 - FlowMax Wiring Harness Installation Locate the harness supplied in the kit (1500331). Mount the relay socket in the engine bay near the top of the firewall at the driver’s side. Zip tie it to the existing engine bay wiring there.
Page 11 10 January 2018 #1050312D 2013-17 Dodge FlowMax Lift Pump Kit (I-00424) - 11 - Feed the two remaining portions of the BD wiring harness down the firewall to the driver’s side frame rail. These will be run to the fuel tank and the new FlowMax fuel pump.
Page 12 10 January 2018 #1050312D 2013-17 Dodge FlowMax Lift Pump Kit (I-00424) - 12 - FlowMax Pump Mounting This kit is supplied with self-threading bolts and Strap Mount vs. Direct Frame matching washers to allow for direct mounting to Mount the frame if desired. This is not the suggested installation method for most vehicles.
Page 13 10 January 2018 #1050312D 2013-17 Dodge FlowMax Lift Pump Kit (I-00424) - 13 - Install the two band straps (1500392) around the frame and ensure no wiring or other lines will get pinched by the straps. Orient the straps so that the threaded stud end is on the top to make tightening easier.
Page 14 10 January 2018 #1050312D 2013-17 Dodge FlowMax Lift Pump Kit (I-00424) - 14 - Lift the pump into place and rotate so that the IN is orientated to the rear of the truck and OUT is towards the front of the truck. Start the nuts on the band clamps.
Page 15: Fuel Line Routing
10 January 2018 #1050312D 2013-17 Dodge FlowMax Lift Pump Kit (I-00424) - 15 - Fuel Line Routing Locate the stock fuel line disconnect at the frame rail near the transmission bell housing. Position a drain pan below to catch any spills. Remove the metal retainer clip from the larger of the two lines (3/8”...
Page 16 10 January 2018 #1050312D 2013-17 Dodge FlowMax Lift Pump Kit (I-00424) - 16 - Install a section of the supplied protective loom (1330175) over the hose. This will help protect it from abrasion. Now install the hose assembly. Connect the quick connect fuel line fitting and reinstall the original metal clip over top.
Page 17 10 January 2018 #1050312D 2013-17 Dodge FlowMax Lift Pump Kit (I-00424) - 17 - Locate the factory fuel line disconnect at the stock rear fuel filter, located beside the fuel tank. We want to disconnect the outlet from the filter as this is where the FlowMax pump will draw fuel from.
Page 18 10 January 2018 #1050312D 2013-17 Dodge FlowMax Lift Pump Kit (I-00424) - 18 - Connect the quick connect fitting to the outlet of the fuel filter assembly. Fish the other end of the hose over the top of the fuel tank, so that the hose crosses the frame rail as shown in the following pictures.
Page 19 10 January 2018 #1050312D 2013-17 Dodge FlowMax Lift Pump Kit (I-00424) - 19 - Finally, plug in the FlowMax pump to the wiring harness that was installed earlier. Use a wire tie to hold the harness to the ground strap wire on the frame. All of the fuel line routing should be complete.
Page 20 10 January 2018 #1050312D 2013-17 Dodge FlowMax Lift Pump Kit (I-00424) - 20 - Mounting Option 2 - Mounting the Pump Bracket to the Frame Place fuel pump and bracket in place to ensure ample clearance. Then, use the fuel pump bracket as a template and mark the locations to be drilled.
Page 21 10 January 2018 #1050312D 2013-17 Dodge FlowMax Lift Pump Kit (I-00424) - 21 - Fuel Line Routing CONNECTS TO OE FUEL LINES FRONT OF VEHICLE 1500418 1505001 1505001 1500311 1500311-M 1505001 1505001 1500419 1604053 FUEL TANK CONNECTS TO STOCK FILTER HOUSING BD Engine Brake Inc.
Page 22: Wiring Harness
10 January 2018 #1050312D 2013-17 Dodge FlowMax Lift Pump Kit (I-00424) - 22 - Wiring Harness RELAY BATTERY+ FRONT OF VEHICLE CONNECTS TO GROUND SCHEMATIC BATTERY+ 20A FUSE BATTERY- PIN 1 – RED RELAY PIN 2 - BLACK 87 - FUEL PUMP (RED) 85 - PUMP TRIGGER- (LT BLUE) FLOWMAX 86 - PUMP TRIGGER+ (YELLOW)
Page 23: Flow Specifications
10 January 2018 #1050312D 2013-17 Dodge FlowMax Lift Pump Kit (I-00424) - 23 - Flow Specifications  Flowrate should be MINIMUM 2.5GPM(150GPH) @ 14VDC  Filling a 1 gallon container every 24 seconds @ 14VDC BD Engine Brake Inc. Plant Address: 33541 MacLure Rd. Abbotsford, BC, Canada V2S 7W2 U.S.
Page 24: Troubleshooting
10 January 2018 #1050312D 2013-17 Dodge FlowMax Lift Pump Kit (I-00424) - 24 - Trouble Shooting Check the inline fuse on the wiring harness Will the pump run if connected Replace fuse directly too the battery without a fuse. Check for 12V at vehicle side wiring harness pins using DMM or test light with the key in RUN position Check plug pinout on pump connector:...

This manual is also suitable for:

1050312d