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Diamondback Andean User Manual

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ANDEAN USER GUIDE

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Summary of Contents for Diamondback Andean

  • Page 1 ANDEAN USER GUIDE...
  • Page 2 SECTION 1 UNPACKING INSTRUCTIONS...
  • Page 3 REMOVE PART BOX, ACCESSORY BOX AND SADDLE AND SEATPOST ASSEMBLY. SET ACCESORIES AND SEAT ASSEMBLY ASIDE FOR FINAL ASSEMBLY. PARTS BOX ACCESORY BOX...
  • Page 4 UNSTRAP WHEEL BLOCKS AND HANDLEBAR STRAPS. VELCRO HANDLEBAR STRAP VELCRO STRAP HOLDING WHEEL BLOCKS...
  • Page 5 REMOVE REAR INNER PACK FROM BOX. *PAY CLOSE ATTENTION TO REAR DERAILLUER AND BRAKE CALIPER WHILE REMOVING. REMOVE FRONT AND REAR WHEEL. SET ASIDE FOR FINAL ASSEMBLY REAR INNERPACK...
  • Page 6 CAREFULLY REMOVE BIKE FROM MASTER CARTON. PLEASE NOTE FOAM ROLLER IS STILL STRAPPED TO CHAINSTAYS. THIS CAN BE REMOVED AT ANYTIME. STORE FOR LATER USE. PLACE BIKE IN WORKSTAND FOR FINAL ASSEMBLY. VELCRO STRAPS HOLDING FOAM ROLLER...

  • Page 7: Section 2: User Guide

    DIAMONDBACK ANDEAN: CONTENTS SECTION 2: USER GUIDE Handle Bar 14-15 Bolt-On Axle Skewers 16-20 Seat Post and Clamp Pedals 22-24 Top Tube Storage Stem Storage 26-27 User Guide Reference SECTION 3: COMPONENT ASSEMBLY 30-33 Seat Post and Clamp Steer Limiter...
  • Page 8 DIAMONDBACK ANDEAN: BRIEFING SYMBOL EXPLANATION 8 Nm Necessary Hex tool 8 Nm Clockwise rotation and tightening torque of screw Counter Clockwise rotation and tightening torque of screw Necessary BOM part Grease the red coloured surfaces First in sequence of work steps...
  • Page 9 SECTION 2...
  • Page 10 USER GUIDE...
  • Page 11 AND KEEP IT FOR FUTURE REFERENCE. IN IT YOU’LL FIND IMPORTANT INFORMATION ABOUT THE PARTS GROUP AND ASSEMBLY OF YOUR ANDEAN. BY FOLLOWING THE GUIDELINES AND SPECIFICATIONS IN THIS DOCUMENT, YOU’LL ENSURE THAT YOUR BIKE IS SET UP PROPERLY AND IS READY TO RIDE.
  • Page 13 DIAMONDBACK ANDEAN USER GUIDE ASSEMBLY 1. Install aerobar extensions, armpads, and risers. ADVICE 5 Nm...
  • Page 14 DIAMONDBACK ANDEAN USER GUIDE ASSEMBLY 4a. Remove thru axle from fork by unthreading – remove ADVICE plastic brake block from hydraulic brakes. ASSEMBLY 4b. Slide wheel into drop outs aligning disc between ADVICE caliper pads.
  • Page 15 DIAMONDBACK ANDEAN USER GUIDE ASSEMBLY Slide in bolt on axle and tighten with 6mm hex tool to 10NM. ADVICE 10 Nm ASSEMBLY For assembly videos, trouble shooting, and the bike assembly check list see ADVICE www.diamondback.com/build-your-road-bike...
  • Page 16 DIAMONDBACK ANDEAN COMPONENT ASSEMBLY ASSEMBLY 5a. Install Seat Post Grommet onto Seat Post. ADVICE ASSEMBLY 5b. Assemble Seat Post Binder with Shoulder Screw and ADVICE Install into the frame. 3 Nm...
  • Page 17 DIAMONDBACK ANDEAN COMPONENT ASSEMBLY ASSEMBLY 5c. To increase friction between the seat post and seat tube, carbon assembly compound should be applied ADVICE to the top 3-4 inches of the seat tube. Installation COMPOUND For carbon and aluminum components ASSEMBLY 5d.
  • Page 18 DIAMONDBACK ANDEAN COMPONENT ASSEMBLY ASSEMBLY 5e. Adjust Seat Post to desired height and install Set ADVICE Screw to hold position. 7 Nm 4 MM ASSEMBLY 5f. Lower Seat Post Grommet onto Top Tube. ADVICE...
  • Page 19 DIAMONDBACK ANDEAN COMPONENT ASSEMBLY ASSEMBLY 5g. Adjust fore / aft position of saddle to desired position. ADVICE...
  • Page 20 DIAMONDBACK ANDEAN USER GUIDE Ensure the seat post, inner seat tube, and binder are clean. WARNING Grease or oil on these parts will reduce friction and may cause the seat post to slip, even when clamp is in closed position.
  • Page 21 DIAMONDBACK ANDEAN USER GUIDE ASSEMBLY 7. Install drive side pedal onto crank arm by turning clockwise. Install non drive side pedal onto crank arm by turning ADVICE counter clockwise. Tighten pedals snugly to 35Nm with a 15mm pedal wrench if pedals have a hex back ! Ensure the pedals and crank arms are clean.
  • Page 22 DIAMONDBACK ANDEAN USER GUIDE ASSEMBLY 8a. Install Top Tube Storage tray in frame. ADVICE 2.5MM 1.5 Nm...
  • Page 23 DIAMONDBACK ANDEAN USER GUIDE ASSEMBLY 8b. Install Top Tube Storage cover. ADVICE 2.5MM 1.5 Nm...
  • Page 24 DIAMONDBACK ANDEAN USER GUIDE ASSEMBLY 9. Install Top Tube Storage cover plate. ADVICE 2.5MM 1.5 Nm 3 Nm NOTE Only install cover plate if not using top tube storage.
  • Page 25 DIAMONDBACK ANDEAN USER GUIDE ASSEMBLY 10. Install Stem Storage. ADVICE 3 Nm NOTE Pill box optional.
  • Page 26 DIAMONDBACK ANDEAN USER GUIDE PART REFERENCE...
  • Page 27 DIAMONDBACK ANDEAN USER GUIDE PART REFERENCE ITEM NO. PART NUMBER QTY. EXTENSIONS ARM CUPS ARM CUP BOLT M4X0.7X12 FHCS ARM PADS FACEPLATE FACEPLATE BOLT M5X0.8X15 SHCS NOSE CONE NOSE CONE BOLT M4X0.7X8 FHCS FRONT WHEEL REAR WHEEL FRONT THRU AXLE SKEWER...
  • Page 28 SECTION 2...

  • Page 29: Component Assembly

    COMPONENT ASSEMBLY...
  • Page 30 DIAMONDBACK ANDEAN COMPONENT ASSEMBLY ASSEMBLY 1a. Install Seat Post Grommet onto Seat Post. ADVICE ASSEMBLY 1b. Assemble Seat Post Binder with Set Screw and Install ADVICE into the frame. 3 Nm...
  • Page 31 DIAMONDBACK ANDEAN COMPONENT ASSEMBLY ASSEMBLY 1c. To increase friction between the seat post and seat tube, carbon assembly compound should be applied ADVICE to the top 3-4 inches of the seat tube. Installation COMPOUND For carbon and aluminum components ASSEMBLY 1d.
  • Page 32 DIAMONDBACK ANDEAN COMPONENT ASSEMBLY ASSEMBLY 1e. Adjust Seat Post to desired height and install Set ADVICE Screw to hold position. 7 Nm 4 MM ASSEMBLY 1f. Lower Seat Post Grommet onto Top Tube. ADVICE...
  • Page 33 DIAMONDBACK ANDEAN COMPONENT ASSEMBLY ASSEMBLY 1g. Adjust fore / aft position of saddle to desired position. ADVICE...
  • Page 34 DIAMONDBACK ANDEAN COMPONENT ASSEMBLY ASSEMBLY 2. Install Steer Limiter. ADVICE 2.5MM 1.5 Nm...
  • Page 35 DIAMONDBACK ANDEAN COMPONENT ASSEMBLY ASSEMBLY 3. Install Head Set. ADVICE WARNING ! Please refer to head set manufacturer’s assembly instructions!
  • Page 36 DIAMONDBACK ANDEAN COMPONENT ASSEMBLY ASSEMBLY 4. Install fork. ADVICE NOTE Reference front brake cable routing instructions on pg. 55 prior to fork installation.
  • Page 37 DIAMONDBACK ANDEAN COMPONENT ASSEMBLY ASSEMBLY 5. Install stem, spacers and head set. ADVICE 5 Nm MAKE SURE STEERER TUBE AND STEM ARE CLEAN OF OIL AND DIRT. USE CARBON INSTALLATION PASTE (PARK SAC-2) BETWEEN STEM AND STEERER...
  • Page 38 DIAMONDBACK ANDEAN COMPONENT ASSEMBLY ASSEMBLY 6. Install stem pinch bolts ADVICE 8 Nm ASSEMBLY 7a. Install handle bar, stem faceplate, and nose cone. ADVICE 5 Nm 3 Nm 2.5MM...
  • Page 39 DIAMONDBACK ANDEAN COMPONENT ASSEMBLY ASSEMBLY 7b. Nose cone installation detail. ADVICE 2.5 MM 3 Nm...
  • Page 40 DIAMONDBACK ANDEAN COMPONENT ASSEMBLY ASSEMBLY 8a. Install Top Tube Cable Grommet. ADVICE...
  • Page 41 DIAMONDBACK ANDEAN USER GUIDE ASSEMBLY 8b. Install Top Tube Storage tray in frame. ADVICE 2.5MM 1.5 Nm...
  • Page 42 DIAMONDBACK ANDEAN USER GUIDE ASSEMBLY 8c. Install Top Tube Storage cover. ADVICE 2.5MM 1.5 Nm...
  • Page 43 DIAMONDBACK ANDEAN USER GUIDE ASSEMBLY 8d. Install Top Tube Storage cover plate. ADVICE 2.5MM 1.5 Nm 3 Nm NOTE Only install cover plate if not using top tube storage.
  • Page 44 DIAMONDBACK ANDEAN USER GUIDE ASSEMBLY 9. Install Stem Storage. ADVICE 3 Nm NOTE Pill box optional.
  • Page 45 DIAMONDBACK ANDEAN COMPONENT ASSEMBLY ASSEMBLY 10. Install Frame Storage. ADVICE 1.5 Nm 2.5MM...
  • Page 46 DIAMONDBACK ANDEAN FRAME ASSEMBLY ASSEMBLY 11a. Mechanical cabling: Install Front Derailleur Cable ADVICE Guide 1.5 Nm 2.5MM ASSEMBLY 11b. Install Hanger for either Mechanical, Di2, or eTAP ADVICE front derailleurs. 3 Nm...
  • Page 47 DIAMONDBACK ANDEAN FRAME ASSEMBLY ASSEMBLY 12a. Install front derailleur cable guide cover plate for 1X, ADVICE Di2, or eTAP setup. 1.5 Nm 2.5MM ASSEMBLY 12b. Install Front Derailleur Hanger cover plate for 1X ADVICE setup. 3 Nm...
  • Page 48 DIAMONDBACK ANDEAN COMPONENT ASSEMBLY ASSEMBLY 13. Install Front Derailleur. ADVICE WARNING ! Please refer to derailleur manufacturer’s assembly instructions !
  • Page 49 DIAMONDBACK ANDEAN FRAME ASSEMBLY ASSEMBLY 14. Install Thru Axle rear Derailleur Hanger. ADVICE 3 Nm ASSEMBLY 15. Install Rear Derailleur. ADVICE...
  • Page 50 DIAMONDBACK ANDEAN COMPONENT ASSEMBLY ASSEMBLY 16. Install rear disc brake caliper ADVICE WARNING ! Please refer to brake manufacturer’s assembly instructions!
  • Page 51 DIAMONDBACK ANDEAN COMPONENT ASSEMBLY ASSEMBLY 17. Install front disc brake caliper ADVICE WARNING ! Please refer to brake manufacturer’s assembly instructions!

  • Page 52: Assembly Instructions

    DIAMONDBACK ANDEAN COMPONENT ASSEMBLY ASSEMBLY 18. Install Bottom Bracket. ADVICE WARNING ! Please refer to bottom bracket manufacturer’s assembly instructions!
  • Page 53 DIAMONDBACK ANDEAN COMPONENT ASSEMBLY ASSEMBLY 19. Install Crank. ADVICE WARNING ! Please refer to crank manufacturer’s assembly instructions!
  • Page 54 DIAMONDBACK ANDEAN COMPONENT ASSEMBLY ASSEMBLY 20. Install water bottle bolts ADVICE 3 Nm...
  • Page 55 DIAMONDBACK ANDEAN: DISC BRAKE CABLING LEGEND ASSEMBLY Front Disc Brake: Rear Disc Brake: GREEN ADVICE...
  • Page 56 DIAMONDBACK ANDEAN: DISC BRAKE CABLING ASSEMBLY FRONT BRAKE: hydraulic hose enters top tube and travels inside the head tube, exits the frame and enters the fork behind the fork ADVICE crown, runs down inside the non drive side fork leg and exits near the drop out where it connects to the front brake.
  • Page 57 DIAMONDBACK ANDEAN: MECHANICAL CABLING LEGEND ASSEMBLY Front Derailleur YELLOW Rear Derailleur: BLUE ADVICE...
  • Page 58 DIAMONDBACK ANDEAN: CABLE MANAGEMENT ASSEMBLY 1. CABLE MANAGEMENT: the derailleur cables enter the ADVICE frame through a top tube cable grommet.
  • Page 59 DIAMONDBACK ANDEAN: FRONT & REAR DERAILLEUR CABLING ASSEMBLY FRONT DERAILLEUR: the cable travels inside the down tube, passes under the bottom bracket, and exits the ADVICE frame through a cable guide below the derailleur. ASSEMBLY REAR DERAILLEUR: the cable travels inside the down tube, passes...
  • Page 60 DIAMONDBACK ANDEAN: ETAP CABLING ASSEMBLY 1. eTAP BLIP BOX: the blip box is connected to a bracket ADVICE that is mounted onto the extensions. ASSEMBLY 1. eTAP FRONT DERAILLEUR: the first cable travels from the blip box and runs along the underside of the non-drive side extension where it connects to the ADVICE shifter.
  • Page 61 DIAMONDBACK ANDEAN: DI2 CABLING LEGEND ASSEMBLY Front Derailleur: YELLOW Junction Box: PINK ADVICE Rear Derailleur: BLUE Battery: BLACK...
  • Page 62 DIAMONDBACK ANDEAN: DI2 CABLING ASSEMBLY 1. Junction (A): the junction box is mounted inside the stem ADVICE nose cone. ASSEMBLY 2. Electric Wire Entry: from Junction (A), the electric wire travels through the stem and enters the top tube ADVICE...
  • Page 63 DIAMONDBACK ANDEAN: DI2 CABLING ASSEMBLY 3. Junction (B): the junction box is housed inside the BB. It is ADVICE connected to Junction (A) by a wire through the downtube. ASSEMBLY FRONT DERAILLEUR: electric wire travels from Junction (B) and exits the frame through a grommet next to the ADVICE front derailleur.
  • Page 64 DIAMONDBACK ANDEAN: DI2 CABLING ASSEMBLY REAR DERAILLEUR: electric wire travels from Junction (B) through the drive side chainstay. It exits through a cable guide at the ADVICE dropout and connects to the rear derailleur. ASSEMBLY 6. Battery: the internal type Di2 battery is secured with a mount that is bolted inside the frame next to the bottom bracket .The...
  • Page 65 DIAMONDBACK ANDEAN COMPONENT ASSEMBLY ASSEMBLY 21. Install Chain ADVICE WARNING ! Please refer to chain manufacturer’s assembly instructions !
  • Page 66 DIAMONDBACK ANDEAN COMPONENT ASSEMBLY ASSEMBLY 22. Remove thru axle from fork by unthreading – remove ADVICE plastic brake block from hydraulic brakes. ASSEMBLY 23. Slide wheel into drop outs aligning disc between ADVICE caliper pads.
  • Page 67 DIAMONDBACK ANDEAN COMPONENT ASSEMBLY PART REFERENCE...
  • Page 68 ITEM NO. PART NUMBER QTY. SEAT POST SEAT POST GROMMET SEAT POST BINDER BOTTOM SEAT POST BINDER TOP SP BINDER SHOULDER SCREW M4X0.7X6 SHSC SP BINDER SET SCREW M8X1.25X10 FHSS STEER LIMITER BOLT M5X0.8X7 FHSS HEADSET FORK HEADSET BOLT M6X1.0X20 SHCS TOP CAP STEM 10MM AERO SPACER...
  • Page 69 D I A M O N D B A C K . C O M 2016 DIAMONDBACK BICYCLES ©...
  • Page 70 SECTION 2...

  • Page 71: Frame Assembly

    FRAME ASSEMBLY...
  • Page 72 DIAMONDBACK ANDEAN FRAME ASSEMBLY ASSEMBLY 1. Press threaded inserts into frame. ADVICE...
  • Page 73 DIAMONDBACK ANDEAN FRAME ASSEMBLY ASSEMBLY 2. Install Crank Magnet. ADVICE ASSEMBLY 3. Install Front Brake Cable Grommet ADVICE...
  • Page 74 DIAMONDBACK ANDEAN FRAME ASSEMBLY ASSEMBLY 4a. Install Front Derailleur Cable Guide. ADVICE 1.5 Nm 2.5MM ASSEMBLY 4b. Install Front Derailleur cable guide cover plate. ADVICE 1.5 Nm 2.5MM...
  • Page 75 DIAMONDBACK ANDEAN FRAME ASSEMBLY ASSEMBLY 5a. Install Front Derailleur Hanger. ADVICE 3 Nm ASSEMBLY 5b. Install Front Derailleur Hanger cover plate. ADVICE 3 Nm...
  • Page 76 DIAMONDBACK ANDEAN FRAME ASSEMBLY ASSEMBLY 6. Press thru axle inserts into fork dropouts. ADVICE...
  • Page 77 DIAMONDBACK ANDEAN FRAME ASSEMBLY ASSEMBLY 7. Install Thru Axle rear Derailleur Hanger. ADVICE 3 Nm...
  • Page 78 DIAMONDBACK ANDEAN FRAME ASSEMBLY PART REFERNCE...
  • Page 79 DIAMONDBACK ANDEAN FRAME ASSEMBLY PART REFERENCE ITEM NO. PART NUMBER QTY. THREADED INSERTS CRANK MAGNET FRONT DERAILLEUR CABLE GUIDE FRONT DERAILLEUR CABLE GUIDE COVER FD CABLE GUIDE BOLT M4x0.7x9 SHCS FRONT DERAILLEUR HANGER FRONT DERAILLEUR HANGER COVER FD HANGER BOLT M4x0.7x9 SHCS...