Ringler RE 120 D 2,2 Original Operating Manual

Deduster

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Translation of the Original Operating Manual
RE 120 D2,2
2015-12-10
Ringler GmbH
Robert-Bosch-Straße 4–8
73550 Waldstetten [Germany]
GERMANY
GBR
Fon +49 (0)7171-94 888-0
Fax +49 (0)7171-94 888-28
info@ringler.kaercher.com
www.ringler-gmbh.de

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Summary of Contents for Ringler RE 120 D 2,2

  • Page 1 Translation of the Original Operating Manual RE 120 D2,2 GERMANY 2015-12-10 Ringler GmbH Robert-Bosch-Straße 4–8 Fon +49 (0)7171-94 888-0 info@ringler.kaercher.com 73550 Waldstetten [Germany] Fax +49 (0)7171-94 888-28 www.ringler-gmbh.de...
  • Page 2 Copyright  Copyright by Ringler GmbH Robert-Bosch-Straße 4-8 73550 Waldstetten GERMANY 2/31...
  • Page 3: Table Of Contents

    Safety Instructions ..........................6 Terms ..............................6 1.1.1 Operation ............................6 1.1.2 Maintenance ..........................6 1.1.3 Qualified Staff ..........................6 Symbols ............................. 6 General safety information ......................... 8 Delivery, internal transportation, unpacking ..................9 Delivery .............................. 9 Internal transport ..........................9 2.2.1 Dimensions and weight ........................
  • Page 4 Decommissioning, storage ......................... 24 Disposal ..............................25 Spare Parts List ............................ 26 12.1 Components RE 120 ........................26 12.1.1 Side view "intake socket closed" ..................... 26 12.1.2 Side view "intake socket cross-section"................... 27 12.1.3 Front view "filter housing, transport grip" and view "Motor, filter chamber cover" ....28 12.1.4 Details of motor protection switch (main switch) ..............
  • Page 5 Safety Instructions Pos : 1.1 /1 Grundl egende Sic her heitshi nweis e/Kapitelüb erschrift 1 Angaben zur Sic her hei t @ 0\mod_1261472663260_131.doc x @ 973 @ 1 @ 1 5/31...
  • Page 6: Safety Instructions

    Safety Instructions Safety Instructions Pos : 1.2 /1 Grundl egende Sic her heitshi nweis e/Kapitelüberschrift 2 Begriffe @ 0 \mod_1261472746655_131.doc x @ 980 @ 2 @ 1 Terms Pos : 1.3 /1 Grundl egende Sic her heitshi nweis e/Begriffe-Betri eb @ 0\mod_1261486420512_131.doc x @ 1040 @ 3 @ 1 1.1.1 Operation includes installation, initiation (placing at disposal for usage), operation (handling, connection,...
  • Page 7 Safety Instructions Community. Pos : 1.19 /1 Gr undleg ende Si cherheits hinweis e/Hinweis Sic her heitssc huhe @ 0 \mod_1261406516446_131.doc x @ 925 @ @ 1 Only use with safety shoes (acc. to EN ISO 20345) Pos : 1.20 /1 Gr undleg ende Si cherheits hinweis e/Hinweis Arbeits handsc huhe @ 0 \mod_1261407294655_131.doc x @ 932 @ @ 1 Only use with work gloves Pos : 1.21 /1 Gr undleg ende Si cherheits hinweis e/Hinweis Atemsc hutz @ 4\mod_1358754071540_131.doc x @ 37562 @ @ 1 Respiratory protection (EN 149:2001)
  • Page 8: General Safety Information

    Please arrange for a service immediately, or send the industrial vacuum cleaner for repair to: Pos : 3.17 /1 Gr undleg ende Si cherheits hinweis e/Sic herheitsi nformati onen Wechs elstr om-Geräte/Ser vic e Adress se Ri ngler @ 0\mod_1269505846364_131.doc x @ 3516 @ @ 1 Ringler GmbH Abt. Service Robert-Bosch-Straße 4-8...
  • Page 9: Delivery, Internal Transportation, Unpacking

    Pos : 4.8 /2 Ver pac kung, Tr ansport, Lager ung/Hi nweis Palette Gabels tabler R E 115/RE 120 @ 1\mod_1335271324781_131.doc x @ 11628 @ @ 1 The suction unit of Ringler Apparatebau is delivered installed on a pallet. If the device is to be lifted from the pallet with a forklift, however, the dust container must be taken away first to avoid damage to it.
  • Page 10: Packaging Material

    Delivery, internal transportation, unpacking Pos : 4.10 /2 Verpac kung, Trans por t, Lag erung/Verpac kungsmaterial @ 0\mod_1261401408372_131.doc x @ 874 @ 2 @ 1 Packaging material The packaging materials must be disposed of in accordance with the valid legal requirements. Correct disposal of this product (electrical waste) (applicable in the countries of the European Union and other European countries with a separate collection system) The identification on the product and on the associated literature states that it must not be disposed of...
  • Page 11: Appliance Description

    Appliance description Appliance description Pos : 6.2 /3 Beschr eibung der Maschi ne, Ver wendung/Ü bers chrift: Bes ti mmungsgemäße Verwendung @ 1\mod_1335181714405_131.doc x @ 11500 @ 2 @ 1 Intended Use Pos : 6.3 /1 Grundl egend e Sic her heitshi nweis e/Signalwort-F eld "Hi nweis" @ 0\mod_1261404960439_131.doc x @ 905 @ @ 1 NOTICE Pos : 6.4 /3 Beschr eibung der Maschi ne, Ver wendung/Ger ät, das i n betriebs ber eitem Zustand ausg eliefert (Tr oc ken für mobile Ger äte) @ 2\mod_1344413911521_131.doc x @ 20207 @ @ 1 •...
  • Page 12 Appliance description NOTICE Pos : 6.22 /3 Besc hrei bung der M asc hine, Ver wendung/Bauart 22/Z um Saugen von brennbarem Staub wir d Ger ät mit Ausführung Zone 22 benötigt. @ 4\mod_1362641902183_131.doc x @ 41502 @ @ 1 A device of build 22 is needed to extract flammable dust! Pos : 7.1 /4 Aufbau und F unktion, Technisc he Daten/Aufbau und F unktion @ 0\mod_1263203845612_131.doc x @ 1120 @ 1 @ 1 12/31...
  • Page 13: Layout And Function

    Layout and function Layout and function Pos : 7.2 /4 Aufbau und F unktion, Technisc he Daten/Ü bers chrift: H auptmaß e @ 1 \mod_1288959443995_131.doc x @ 6980 @ 2 @ 1 Main dimensions Pos : 7.3 /4 Aufbau und F unktion, Technisc he Daten/R E/Z eichnung H auptmaß e R E 120 @ 1\mod_1335189415884_131.doc x @ 11536 @ @ 1 Pos : 7.4 /4 Aufbau und F unktion, Technisc he Daten/Ü...
  • Page 14: Main Components

    Main components Main components Pos : 8.2 /5 Anl agenbesc hrei bung, Bedi enungs- und Anz eigeel emente, Betri ebs arten/RE/Sc hema R ohluft/Sc hema R ohl uft/Rei nlufts trom @ 6\mod_1393319921458_131.doc x @ 57297 @ 2 @ 1 Chart "Raw air/clean air flow" Pos : 9.1 /6 Inbetriebnahme/Inbetriebnahme, Kapitelübersc hrift @ 0\mod_1263481987997_131.doc x @ 1362 @ 1 @ 1 14/31...
  • Page 15: Initiation

    Initiation Initiation Pos : 9.2 /1 Grundl egende Sic her heitshi nweis e/Signalwort-F eld " Vorsicht" @ 0\mod_1261404898171_131.doc x @ 899 @ @ 1 CAUTION Pos : 9.3 /6 Inbetriebnahme/R E/Inbetriebnahme RE 115 / R E 120 @ 1\mod_1334742132935_131.doc x @ 11349 @ 2 @ 1 Initial commissioning Attention: •...
  • Page 16: Assembly Instruction Pipes

    Initiation Assembly Instruction Pipes Item Description Pipes Earthing point Knurled sealing ring Clamp ring Earthing strand 6mm² Assembly Instructions Hose Item Description Hose clamp Wire spiral, bent, contact with blank steel tube Spiral hose, type "D" Pos : 10.1 /7 Betri eb, Bedienung/Betrieb, Bedienung, Kapi tel übersc hrift @ 0\mod_1263539997200_131.doc x @ 1414 @ 1 @ 1 16/31...
  • Page 17: Operation

    Operation Operation Pos : 10.2 /7 Betri eb, Bedienung/R E/Mindestvolumenkontr olle RE 115/Mindestvolumenkontr olle RE 115/ R E 120 @ 1\mod_1335278731995_131.doc x @ 11663 @ 2 @ 1 Minimum air volume flow control Observe that the extracting air volume flow does not undercut a minimum value. The monitoring facility must be adjusted with the differential pressure switch to this respective minimum volume flow depending on the extraction socket cross-section of the processing machine.
  • Page 18: Emptying The Collection Container

    Operation • Cleaning of the crank must only start when the motor has come to a standstill. Pos : 10.8 /7 Betri eb, Bedienung/R E/Entl eerung des Sammelbehäl ters R E 120 @ 1\mod_1335278420197_131.doc x @ 11649 @ 2 @ 1 Emptying the collection container The dust/chip bag in the container must be emptied when the maximum fill height is reached - see inspection through the sight window - and always after daily use of the deduster.
  • Page 19: Troubleshooting And Fault Elimination

    Troubleshooting and fault elimination Troubleshooting and fault elimination Pos : 11.2 /1 Gr undleg ende Si cherheits hinweis e/Sic herheitsi nformati onen Wechs elstr om-Geräte/Ü berschrift: Sicherheits hi nweis e @ 0\mod_1269594836071_131.doc x @ 3742 @ 2 @ 1 Safety instructions Pos : 11.3 /1 Gr undleg ende Si cherheits hinweis e/Sig nal wort-Fel d "...
  • Page 20: Initial Fault Elimination Measures

    All the errors mentioned in the table below may be eliminated by yourself. In case of major problems or other failures please contact the customer service of Ringler immediately. Tel. ++49-(0)7171-94888-0 Perform maintenance tasks in accordance with the description in the Maintenance/Servicing chapter Pos : 11.11 /8 Störungss uche und Störungs bes eitigung/RE/Tabelle Störungss uche und Bes eitigung R E 115/RE 120 @ 1\mod_1334730104575_131.doc x @ 11283 @ @ 1...
  • Page 21: Maintenance/Repair

    Pos : 12.6 /9 Wartung/Instands etz ung/Hi nweistext H aftung und Gar antie @ 0\mod_1263809657689_131.doc x @ 1540 @ @ 1 • Ringler assumes liability and guarantee only in case of proper use and compliance with the following maintenance instructions.
  • Page 22: Replacing The Filter Cartridge

    Maintenance/Repair Pos : 12.14 /9 Wartung/Ins tandsetzung/R E/Ersetzen Filterpatr one R E 115 / R E 120 @ 1\mod_1334730957993_131.doc x @ 11312 @ 2 @ 1 Replacing the filter cartridge After an extended operating time, the filter cartridge must be replaced with a new one.The reason for this is the fact that the pores of the filter material will clog slowly over time and can no longer be cleaned.
  • Page 23: Circuit Diagram Re 120

    Maintenance/Repair Circuit diagram RE 120 Dwg. Description Manufactu Asynchronous. Motor TM90–2L, B5.3~50Hz, 400V, 2.2kW, 2800 rpm, 4.6A, IP 54 Motor protection switch and main switch SM1 – 6, 690V, 3~50Hz, 4-6A, IP 55 Differential pressure switch JDL 116A, 250…5000 Pa, U=250V AC, I=5A, IP54 ALRE Yellow lamp, HIS-95-Y, 230V AC, IP 54 Rubber cable H07RN-F, 5x 2.5mm², S/N/PE, 400V, 50Hz...
  • Page 24: Decommissioning, Storage

    Decommissioning, storage 10 Decommissioning, storage Pos : 13.2 /1 Gr undleg ende Si cherheits hinweis e/Sig nal wort-Fel d " Warnung" @ 0\mod_1261404807286_131.doc x @ 893 @ @ 1 WARNING Pos : 13.3 /10 Außer betriebsetz ung, Lagerung/Auß erbetri ebs etz ung, Lager ung Spänesauger @ 0\mod_1269606630081_131.doc x @ 3830 @ @ 1 •...
  • Page 25: Disposal

    Disposal 11 Disposal Pos : 14.2 /1 Gr undleg ende Si cherheits hinweis e/Sig nal wort-Fel d " Warnung" @ 0\mod_1261404807286_131.doc x @ 893 @ @ 1 WARNING Pos : 14.3 /11 Ents orgung/vorstehendes Kapitel "Außer betriebsetz ung, Lagerung" beac hten! @ 0\mod_1264080817117_131.doc x @ 1847 @ @ 1 •...
  • Page 26: Spare Parts List

    Spare Parts List 12 Spare Parts List Pos : 15.2 /12 Ers atzteillisten/ET R E-KomplettgeräteBestandtteile RE 120 @ 1\mod_1335249440902_131.doc x @ 11560 @ 2333333 @ 1 12.1 Components RE 120 12.1.1 Side view "intake socket closed" 26/31...
  • Page 27: 12.1.2 Side View "Intake Socket Cross-Section

    Spare Parts List 12.1.2 Side view "intake socket cross-section" 27/31...
  • Page 28: 12.1.3 Front View "Filter Housing, Transport Grip" And View "Motor, Filter Chamber Cover

    Spare Parts List 12.1.3 Front view "filter housing, transport grip" and view "Motor, filter chamber cover" 28/31...
  • Page 29: Details Of Motor Protection Switch (Main Switch)

    Spare Parts List 12.1.4 Details of motor protection switch (main switch) 12.1.5 Detail differential pressure switch 29/31...
  • Page 30: Detail Plug 16A (5-Pin With Phase Inverter)

    Spare Parts List 12.1.6 Detail plug 16A (5-pin with phase inverter) Pos : 15.3 /12 Ers atzteillisten/Kopfzeil e Ersatzteilliste, Pos-M enge- Einheit-Bauteil nummer-Versi on-Bezeic hnung @ 0\mod_1269006032708_131.doc x @ 2858 @ @ 1 Item Qty. Unit Component number Version DESIGNATION Pos : 15.4 /12 Ers atzteillisten/ET R E-KomplettgeräteErsatzteilliste RE 120 @ 1\mod_1335251969882_131.doc x @ 11583 @ @ 1 Piece 0350308...
  • Page 31: Eec-Declaration Of Conformity

    Serialnumber: 2012 Year of construction: 12.2015 Pos : 16.5 /14 EG- Konfor mitäts er klärungen/hergestellt von: @ 0\mod_1264157714993_131.doc x @ 1982 @ @ 1 Ringler GmbH Person authorized for the compilation produced by: of technical documents Robert Bosch Straße 4-8...

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