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TO REDUCE THE RISK OF INJURY, USER MUST READ AND UNDERSTAND
OPERATOR'S MANUAL
HAND OPERATED
Catalog No.
9682-20
9683-20
9684-20
9685-20
9686-20
9687-20
9688-20
9689-20
9690-20
9691-20
Do not use hoist to lift, support or otherwise transport
people.
To reduce the risk of injury, do not alter or modify the
hoist and only use MILWAUKEE replacement parts.
Alterations or modification of hoist and use of non
MILWAUKEE parts can lead to dangerous operation
and injury.
OPERATORS MANUAL.
LEVER HOIST
Rated Load
3/4 Ton
(750 Kg)
1½ Ton
(1500 Kg)
3 Ton
(3000 Kg)
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Table of Contents
Summary of Contents for Milwaukee 9682-20
- Page 1 Do not use hoist to lift, support or otherwise transport people. To reduce the risk of injury, do not alter or modify the hoist and only use MILWAUKEE replacement parts. Alterations or modification of hoist and use of non MILWAUKEE parts can lead to dangerous operation and injury.
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Page 2: Safety Precautions
26. NOT operate a hoist unless all persons are and remain clear of the supported load. Each MILWAUKEE Lever Operated Chain Hoist is built in 27. Report malfunctions or unusual performances of a hoist, accordance with the specifications contained herein and at the after it has been shut down until repaired. -
Page 3: Functional Description
SPECIFIC SAFETY RULES - LEVER HOIST Each MILWAUKEE hand operated lever hoist is built in accordance with the specifications contained herein and at the time of manufacturer complies with our interpretation of applicable sections of the American Society of Mechanical Engineers (ASME) Code B30.21 “Manually Lever Operated Hoists”... -
Page 4: Operation
OPERATING THE LEVER HOIST The MILWAUKEE Lever Hoist can be used in any position provided it is rigged to pull in a straight line from hook to hook (See Figure 2). The frame must always be free to swivel on the upper hook. -
Page 5: Recommended Procedures
When in doubt, use may cause user to slip and result in injury. To avoid the next larger capacity MILWAUKEE hoist. injury, always have a firm and secure footing when using the MILWAUKEE Lever Hoist. -
Page 6: Maintenance
18. Never operate the hoist when flammable materials or 2. The latch is secured to the upper and lower hook by a rivet. vapors are present. Sharp contact between metal parts can To remove the latch, it is necessary to remove the head of produce sparks that can cause a fire or explosion. -
Page 7: Load Chain
8. Check for damage to the hooks, hook retaining nuts, Check to make sure that the latch is not damaged or bent and collars, pins, welds or rivets used to secure the retaining that it operates properly with sufficient spring pressure. Spring members. - Page 8 LUBRICATION ASSEMBLY Before returning chain to service or after replacing a load Particular attention must be given to the following when chain, lubricate liberally with Bar and Chain Oil such as assembling the hoist: Lubriplate ® 10-R (Fiske Bros, Refining Co.) or equivalent, Be sure the lubricant reaches the bearing surfaces between the Thread the friction hub onto the pinion shaft and assemble the links.
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Page 9: Reeving Load Chain
TESTING Figure 8 Prior to initial use, all altered, repaired or used hoists that have not been operated for the previous 12 months should be tested by the user for proper operation. Test the unit without a load and then with a load of 100 pounds (46 Kg) to be sure that the hoist operates properly and that the brake holds the load when Timing the lever is released. - Page 10 OPER TOR’S M NU L H ND OPER TED LEVER HOIST Catalog No. Rated Load 9682-20 3/4 Ton 9683-20 (750 Kg) 9684-20 9685-20 1½ Ton 9686-20 (1500 Kg) 9687-20 9688-20 9689-20 3 Ton 9690-20 (3000 Kg) 9691-20 Do not use hoist to lift, support or otherwise transport people.
- Page 11 25. NOT lift loads that are Not balanced and the holding action S FETY PREC UTIONS is Not secure, taking up slack carefully. 26. NOT operate a hoist unless all persons are and remain clear of the supported load. Each MILW UKEE Lever Operated Chain Hoist is built in 27.
- Page 12 The safety laws for elevators and for dumbwaiters may specify construction details that are not necessarily incorporated in this hoist. We recommend the use of equipment that meets state and national safety codes. Milwaukee Electric Tool Corporation cannot be responsible for applications other than those for which MILW UKEE equipment is recommended.
- Page 13 OPER TION To reduce the risk of injury, never pull out or turn the free chaining knob when the hoist is under load. Pulling out or turning the free chaining knob with a load attached will allow the load to release. To reduce the risk of injury, carefully check unit for To set the hoist to free chaining mode external damage prior to installation.
- Page 14 1. ttach the lower hook to the load. 5. Do not load beyond the rated capacity of the hoist. Rated capacity can be achieved with noted force on lever (See 2. To take up the slack load chain, follow the instructions Figure 3).
- Page 15 18. Never operate the hoist when flammable materials or 2. The latch is secured to the upper and lower hook by a rivet. To remove the latch, it is necessary to remove the head of vapors are present. Sharp contact between metal parts can produce sparks that can cause a fire or explosion.
- Page 16 TO VOID INJURY: Due to size requirements and physical properties, use only Milwaukee supplied load chain in the Milwaukee Lever Hoist. Hook Throat Opening Hoist Replace Hook...
- Page 17 LUBRIC TION SSEMBLY Before returning chain to service or after replacing a load Particular attention must be given to the following when chain, lubricate liberally with Bar and Chain Oil such as assembling the hoist: Lubriplate ® 10-R (Fiske Bros, Refining Co.) or equivalent, Be sure the lubricant reaches the bearing surfaces between the Thread the friction hub onto the pinion shaft and assemble the links.
- Page 18 Failure to properly install the load chain may cause the chain to lift out of the liftwheel pockets and allow the load to drop. View other garage accessories by Milwaukee on our website.