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Table of Contents
Summary of Contents for HydroNovation WP1 Series
- Page 1 HydroNovation™ WP1 Series Residential & Commercial Water Treatment System DEALER INSTALLATION, OPERATION & TROUBLESHOOTING MANUAL IMPORTANT: This manual contains important Information. Please read this manual prior to Installing, Operating or Troubleshooting the HydroNovation (HDI) System.
- Page 2 Electrodeionization Water Treatment System Dealer Installation, Operation & Troubleshooting Manual IMPORTANT: Model No: For future reference, record the HydroNovation(HDI) model and serial numbers in the space provided. Serial No: The numbers are located on the side of the HDI enclosure.
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Page 3: Important Information
HYDRONATION CORPORATION 20 Centerpointe Drive, Suite 110, La Palma, CA 90623 TEL: 1-800-778-5092 For Business Customers: URL http:// www.hydronovation.com INFORMATION: This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to Part 15 of the FCC Rules. -
Page 4: Trademarks
TRADEMARKS • Wi-Fi: Wi-Fi (or Wi-Fi) is a local area wireless computer networking technology that allows electronic devices to connect to the network, mainly using the 2.4 gigahertz (12 cm) UHF and 5 gigahertzes (6 cm) SHF ISM radio bands. This technology is developed by Wi-Fi Alliance. •... - Page 5 However, improper use can result in electric shock and/or fire. In order to prevent potential danger, please observe the following instructions when installing, operating and cleaning the product. To ensure your safety and prolong the service life of the HydroNovation Water Processor, please read the following precautions carefully before using the product.
- Page 6 17) Damage Requiring Service—unplug the Processor from the wall outlet when the following conditions exist and provide the necessary service as specified in this manual or instructed by the HydroNovation Technical Service Department: a) When the AC cord or plug is damaged,...
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Page 7: Table Of Contents
Removing the E-Box Removing the Manifold Dimensional HDI Drawings PST COMPONENT IDENTIFICATION Dimensional HDI System Drawings Process Storage Tank (PST) HydroNovation Glossary & Abbreviations Warranty QUICK INSTALLATION Attaching Mounting Bracket for HDI Attaching Mounting Bracket Filters Bypass Assembly Install 5 Micron Pre-filter... -
Page 8: Supplied Accessories
Supplied Accessories Make sure the following accessories are provided prior to installation of the HDI. Wall bracket unit (x1) Cassette unit (x1) Mounting screw (x4) Manual (x1) ST8x40 - 4, Flange Head Tapping Screw Power cord (x1) • NOTE The illustrations above are for explanation purposes and may vary slightly from the actual accessories. -
Page 9: Preparation
Bluetooth: Diagnostics, Service and Settings. water. 4. A drain location within 20 feet and no more than Install the HydroNovation APP on to your mobile device. 8ft above the system. An air-gap device should (available for most IOS and Android devices) Search for be used at the drain location the “HydroNovation”... -
Page 10: Water Analysis
Product Water Measuring Chlorine: Fill a test tube to 5 mL line with sample water 2. Add one *Chlorine DPD #1R Tablet. Cap tube and mix until disintegrates. 3. Immediately insert test tube into the top of the device. Slide the Chlorine Slide Bar into the Viewer. - Page 11 COMPONENT & PORT CONNECTION IDENTIFICATION HydroNovation (HDI): Front Cover Enclosure Fitting Function Makeup From Tank Reset/Service Rejection Button Ethernet Port To Tank Fuse AC Power Inlet Power Switch Right Left Front Mounting Bracket E-Cover Frame Back...
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Page 12: Pst Component Identification
PST COMPONENT IDENTIFICATION Storage Tank Assembly (PST): Upper PST Manifold Assembly Baffle Assembly PST Body Tank Base Lower PST Manifold Assembly Right Front Left Air Relief Valve Check Valve Product Conductivity Product Flow Sensor Makeup Meter From PST Check Valve Feed Water Inlet To PST Connection... -
Page 13: Quick Installation
QUICK INSTALLATION Attaching Mounting Bracket for the Hydronovation: ST8x40 - 4, Flange Head Tapping Screws 1. Attach the Wall Mounting Bracket horizontally with the screws provided. It is important that the bracket is attached to wall studs when possible in order to accommodate the weight of the HDI. The HDI must hang level and vertically on the wall. -
Page 14: Bypass Assembly
Bypass Assembly: 1. Shut off main water source. 2. Depressurize plumbing system by opening a faucet. 3. Install a three valve Bypass as illustrated below. Product Water On/Off Bypass Feed Water To PST Main Valve Install 5 Micron Pre-Filter (Required) / Post-Filter (Optional): Turn off the water supply and bypass the facility. -
Page 15: Install Cassette/Enclosure
Install Cassette / Enclosure: 1. Remove the Front Cover. Then remove the “L” Tube as shown in illustration below. 2. Un-screw the 8/M8 bolts from the Cassette Enclosure in numbered order, then remove the Enclosure Top. 3. Carefully install Cassette into Enclosure observing proper O-Ring placement. An FDA water compatible silicone lubricant is required on the O-Ring. - Page 16 Adjust levelers on the rear of the HDI back frame. 5. IMPORTANT: If the spacing between the HDI and PST is narrow, you may consider connecting the tubing first, then mount Processer onto the wall. However, this is not the recommend procedure and should only be considered when absolutely necessary.
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Page 17: Plumbing Connections
Plumbing Connections: 1. Make sure the placement of the Bypass Valves is visible and easily accessible. 2. Check the arrows on the bypass valves to ensure that the water flows in proper direction. (Illustration show system “In Service”) Product Water Feed Water Bypass To PST... -
Page 18: Wire Connections
Strap Wire Connections: 1. Connect the Conductivity Probe Cable from the HDI to the Upper PST Manifold Assembly. 2. Connect the Product Flow Meter Cable from the HDI to the Upper PST Manifold Assembly on top of the PST. Product Flow Meter Conductivity Probe... -
Page 19: Pressurization
Pressurization: Pump bypass valve 1. Confirm that pump bypass on the HDI is OPEN. 2. With the HDI bypass open, slowly OPEN the main bypass before the pre-filter so water flows through the tank and then to the house. 3. Open air relief valve and open a tap in the hose to allow the air to escape. Run at least 10 gallons from the tap. 4. -
Page 20: Start-Up
1. Enable the Bluetooth feature on your (BLE= Bluetooth Low Energy) Smartphone: iPhone or Android. 2. Open the Hydronovation APP (Both IOS and Android Apps are available for download). 3. Tap the screen button of your BLE to find the appropriate Processor. -
Page 21: Aquadash
AquaDash Related Standards & Policies: • Supported operating systems: Windows 8, Windows 7, Windows Vista, Mac OS X (v10.7 Lion or newer) • Supported browsers: • Mozilla Firefox: 24 ESR (Extended Support Release), and the latest version • Internet Explorer: Version 8 or newer •... -
Page 22: How To Logout
How to Logout: Click on the Sign Out link on the top right. Dashboard Information: When you first login, you will be directed to the Dashboard. The Dashboard displays the list of units an End User has access. Each row represents a unit that has for 4 columns: a. - Page 23 ID/Name/Server Time displays the following: ID – Unit ID that was generated by the system during creation. Name – Name of the Unit given by the Administrator. Server Time – Time of the server last sync to the unit. Metadata – Metadata name of the unit set by the administrator during creation.
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Page 24: Appendix
Appendix Product Specifications: Model# Item Unit Hydronovation Minimum Normal Product Flow Rates Maximum at full tank, (depends on pressure) Typical Recovery Minimum Operating Pressure Processor Maximum Operating Pressure Processor Maximum Pressure Drop Cassette Feed Water Temperature Range F⁰ Processor 35-100... - Page 25 Conductivity µS/cm 1500 Temperature F⁰ 35-85 Inlet Pressure 40-85 Total Chorine (as Cl2) 0.05 Iron 0.01 Manganese 0.01 Maximum Feed Water Sulfide Conditions range Total Hardness Total Dissolved Solids Dissolved Organics 0.01 Silica Particulates microns Weight lbs. Depth inch 17.6 Physical Dimensions Width inch...
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Page 26: Troubleshooting
Troubleshooting: Area Problem / Situation Possible cause Possible Solution Leak from bottom fitting, Re-install or replace new check if bottom fitting was bottom fitting set with ● not installed correctly to Teflon tape. Do not reuse thread damage Teflon tape Leak from bottom fitting of Replace O-Ring with outlet port, check if bottom... - Page 27 Leak form the connection Replace O-Ring with port, check if the sealing grease, check the O-Ring ● O-Ring was twisted or is in place, is clean and is damage intact Leak form the MPV body, check if there are any ●...
- Page 28 Bypass system (plumbing) limits 1000 < mA < by close-looping pump 2500 Blockage in system ● ● heads (in-out), turn on plumbing pump and confirm system current draw ● ● ● ● ● Leak in plumbing Find leak, fix Seized pump head close-loop pump heads ●...
- Page 29 1500uS Reset system, confirm ● PCB communication error Real Time Clock not function reading Set RTC through ● RTC not set Hydronovation APP • • TK- Tank Unit RM- Rear Manifold • • MO- Module MP- Multiport Valve •...
- Page 30 Removing the HDI Rear Enclosure & Front Cover: 1. Loosen the 4-OWC fitting by wrench and remove it from Rear Manifold. 2. Unfasten the five screws used to connect with Frame. 3. Remove the Front Cover.
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Page 31: Removing The Cassette
Removing the Cassette: 1. Remove the Front Cover. 2. Unfasten the eight bolt with washer following in number order. 3. Remove the Front Module and pull the Cassette out of Bottom of Module. Special note: Care must be taken during installation so that the boss of cassette has to align with in/outlet port. -
Page 32: Removing The E-Box
Removing the E-Box: 1. There are two screws have to unfasten before remove the E-Box. 2. Disconnect the wire connector. 3. Unfasten the two screws by screw driver. 4. Pull up the E-Box. 5. Open the side cover. -
Page 33: Removing The Manifold
Removing the Manifold:... -
Page 34: Dimensional Hdi Drawings
Dimensional HDI Drawings: Hydronovation: Unit: Inch... -
Page 35: Dimensional Hdi System Drawings
Dimensional HDI System Drawings: Connection: Unit: Inch... -
Page 36: Hydronovation Glossary & Abbreviations
Process Storage Tank (PST): PST-XX where X is storage capacity (gal). Available in 50 or 80 gallon capacities HydroNovation™ Technology: the technology utilized to remove ions from water in the PST using electricity for ion transference. HydroNovation™ System: includes HydroNovation™ Water Processor (HDI) and Process Storage Tank (PST) Pressure Regulator: a device that controls inlet water pressure to a specified pressure setting. - Page 37 Baffle Assembly: proprietary baffle assembly installed within the PST. Consists of internal distributors and baffle plates. Bypass Assembly: three valves installed prior to PST that allows for the HydroNovation System to be circumvented by opening the center valve and closing valves to and from plumbing to PST.
- Page 38 HydroNovation APP: downloaded application from the APP Store. HydroNovation APP provides three main functions through Bluetooth between Smartphone and the HDI Processor. The functions being Diagnostics, Service & Settings.
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