Advertisement
Commercial MagStop
P-1177-WE
819-0457
Residential, TG-2000 and
Installation & Operation Instructions
This Manual covers Magstop Product Families as outlined below:
Series
Reference Name
5217 Series
RMS
5218 Series
CMS
5219 Series
TG 2000
5228 Series
CMS 250
Clutch/Brake
®
Torque Range
60 & 80 ft-lb.
175 & 200 ft-lb.
105 & 125 ft-lb.
225 & 250 ft-lb.
Advertisement
Troubleshooting
Summary of Contents for Warner Electric 5219 Series
- Page 1 This Manual covers Magstop Product Families as outlined below: Series Reference Name Torque Range 5217 Series 60 & 80 ft-lb. 5218 Series 175 & 200 ft-lb. 5219 Series TG 2000 105 & 125 ft-lb. 5228 Series CMS 250 225 & 250 ft-lb.
- Page 2 Contents his guide applies to Warner Electric MagStop ® clutches and clutch/brakes used on power Terminology......3 equipment.
- Page 3 If the field is bolted rigidly or if its axial movement is restricted the bearing in the field assembly will be improperly loaded and may fail. Use OEM supplied anti- rotation. Warner Electric • 800-825-9050 P-1177-WE • 819-0457 3...
-
Page 4: Magstop ® Components
D-drive spacer must be removed or installed using an arbor press or equivalent. On installation, opposite bearing INNER race must be supported or bearing damage may occur. On removal, adjacent bearing OUTER race must be supported or bearing damage may occur. 4 Warner Electric • 800-825-9050 P-1177-WE • 819-0457... - Page 5 (thread lock compound, patch etc.) is to be used. Failure to adhere to these requirements will result in the failure of the clutch! Warner Electric • 800-825-9050 P-1177-WE • 819-0457 5...
- Page 6 If the field is bolted rigidly or if its axial movement is restricted, the bearing in the field assembly will be improperly loaded and may fail. Use only factory installed anti-rotation device. 6 Warner Electric • 800-825-9050 P-1177-WE • 819-0457...
-
Page 7: Anti-Rotation Examples
Do Not Bottom In Slot Do Not Orient So That d To Frame Bracket Will Bind In Slot Incorrect Correct .030 Min. Loose Fit .060 Min., Worst Case Stackup Must Not Allow Bottoming In Slot Warner Electric • 800-825-9050 P-1177-WE • 819-0457 7... - Page 8 Do Not Bottom In Slot Do Not Orient So That Bracket Will Bind In Slot .125 Min. Incorrect Correct .030 Min. Loose Fit .060 Min., Worst Case Stackup Must Not Allow Bottoming In Slot 8 Warner Electric • 800-825-9050 P-1177-WE • 819-0457...
- Page 9 Do Not Bottom In Slot a Does Bracket Will Bind In Slot .125 Min. Contact ld Shell Incorrect Correct .030 Min. of Flat Loose Fit .060 min., Worst Case Stackup Must Not Allow Bottoming In Slot Warner Electric • 800-825-9050 P-1177-WE • 819-0457 9...
- Page 10 Anti-Rotation Example .030 Min. Loose Fit Screw Must Be Free To Move Must Be Move 10 Warner Electric • 800-825-9050 P-1177-WE • 819-0457...
- Page 11 Anti-Rotation Example Aircraft Cable, .030 Min. Slack Warner Electric • 800-825-9050 P-1177-WE • 819-0457 11...
- Page 12 Anti-Rotation Example .030 Min. Combined Loose Fit 12 Warner Electric • 800-825-9050 P-1177-WE • 819-0457...
-
Page 13: Anti-Rotation Examples
Anti-Rotation Example .030 Min. Loose Fit .060 Min., Worst Case Stackup Must Not Allow Bottoming In Slot Warner Electric • 800-825-9050 P-1177-WE • 819-0457 13... -
Page 14: Troubleshooting Checklist
Overloaded clutch • Clogged deck, back spindle, etc. • Remove excess grass • Replace spindle • Engine oil leak on clutch • Repair leak Contaminated friction surfaces • Replace with new MagStop unit 14 Warner Electric • 800-825-9050 P-1177-WE • 819-0457... -
Page 15: Troubleshooting Checklist
(e.g. cutting grass). complete, to maximize deck drive train 1. Run engine at full throttle and engage load life, always engage clutch at half throttle. bringing load to full speed then disengage load. Warner Electric • 800-825-9050 P-1177-WE • 819-0457 15... -
Page 16: Electrical Evaluation
CMS - 250 250 ft-lb. 339 NM 1.71 - 1.89 Note: If bench tested with 12 volts applied, armature may not pull away from brakepoles. Rotational motion is required to engage clutch. 16 Warner Electric • 800-825-9050 P-1177-WE • 819-0457... - Page 17 (Figure 3). Field Shell Brake Fastener Brake Spacer Figure 1 Be certain that the gap between the rotor and armature face is greater than .070 prior to shim removal. Figure 3 Warner Electric • 800-825-9050 P-1177-WE • 819-0457 17...
- Page 18 3. Using a pneumatic line, blow out any debris Refer to burnish procedure on page 15. from under the brake pole and around the aluminum spacers (Figure 2). 4. Re-torque each bolt (M6 X 1) to 10 ft-lbs +/- .5 ft-lbs. 18 Warner Electric • 800-825-9050 P-1177-WE • 819-0457...
- Page 19 Note: All values are for dry (unlubricated) plate bolts, please consult fastener manufacturer if any type of locking elements (thread lock compound, patch etc.) is to be used. Mounting Bolt Figure 8 Warner Electric • 800-825-9050 P-1177-WE • 819-0457 19...
- Page 20 Warner Electric LLC be liable for consequential, indirect, or incidental damages of any kind incurred by reason of the manufacture, sale or use of any defective product. Warner Electric LLC neither assumes nor authorizes any other person to give any other warranty or to assume any other obligation or liability on its behalf.