Contents Page Important notes Usage for the intended purpose .......................4 Function ..............................4 Safety note ..............................4 Directives and standards Pressure Equipment Directive 2014/34/EU ....................5 Functional Safety acc. to IEC 61508 ......................5 DIN EN 14597 ............................5 Approvals for Marine Applications ......................5 ATEX (Atmosphère Explosible) .........................5 Note on the Declaration of Conformity / Declaration by the Manufacturer ..........5 Technical data...
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Contents - continued - Page Electrical connection Connecting the temperature sensor .......................14 Connecting the measuring element .......................14 Wiring diagram for temperature sensor ....................15 Tools ..............................15 Key ...............................15 Troubleshooting Indication, diagnosis and remedy ......................16 Measure the fluid temperature ......................16 Safety note ............................17 Replacing the temperature measuring element ..................17 Spare Parts ............................17 Removing and disposing of the temperature sensor...
Important notes Usage for the intended purpose The temperature sensor TRG 5-6.. in conjunction with temperature switches TRS 5-50, TRS 5-52 or with temperature transmitter TRV 5-40 are designed for measuring temperatures in steam or hot water. Function The temperature sensors TRG 5-63, TRG 5-65, TRG 5-66 and TRG 5-67 feature one integrated platinum resistance thermometer Pt 100 to EN 60751 each.
The equipment combination TRG 5-6.. + TRS 5-50 corresponds to a type B subsystem with Safety Integrity Level (SIL) 3. The combination TRG 5-6.. + TRV 5-40 (with NRS 1-40.1) corresponds to a type B subsystem with Safety Integrity Level (SIL) 2.
Technical data TRG 5-63, TRG 5-64, TRG 5-65, TRG 5-66, TRG 5-67 and TRG 5-68 Measuring element (3-wire connection) TRG 5-63 1 x Pt 100 to EN 60751, class A*) TRG 5-64 2 x Pt 100 to EN 60751, class A*) TRG 5-65, TRG 5-66 1 x Pt 100 to EN 60751, up to 300°C class A*), >...
DIN EN 14597: Requirements made on safety temperature limiters/monitors DIN Registration number (see name plate) TRG 5-6../ TRV 5-40, NRS 1-40.1 DIN safety temp. monitor (/limiter) STW(STB) 117908 TRG 5-6../ TRV 5-40, NRS 5-40 DIN temp. controller/monitor (TR/TW) 1182 TRG 5-6../ TRS 5-50 DIN safety temp. monitor (/limiter) STW(STB) 1230 TRG 5-6../ TRS 5-52 DIN temp.
STW-STB 117908,1230;TW 1182,1232 CE Marking 1.4571 IP 65 G L: 100 1x Pt 100 Measuring element Klasse A 0525 36 bar / 251°C Material number GESTRA AG Münchener Str. 77 D-28215 Bremen 392938 Manufacturer Material number Protection Mechanical Nominal Disposal note...
Installation Dimensions TRG 5-63 and TRG 5-64 ∅ 9 27 mm A. F. G½ A, ISO 228 ∅ 26 [mm] [mm] ∅ 9 ∅ 26 G½ A, ISO 228 Ra 3.2 Fig. 2 Fig. 3 Joint ring ∅ 13 x 26 Length of protection tube Temperature-sensitive length Sealing surface...
Installation - continued - Dimensions TRG 5-65, TRG 5-66, TRG 5-67 and TRG 5-68 ∅ 11 17/24 A. F. [mm] [mm] [mm] [mm] [mm] [mm] TRG 5-65 TRG 5-66 TRG 5-67 12.5 TRG 5-68 12.5 Fig. 4 Length of welding sleeve Diameter of welding sleeve Temperature-sensitive length Cone-shaped part...
Installation - continued - Note To install the temperature sensor in a pipe, weld the elbow c onto it. This ensures that the temperature sensitive part 2, 6 of the temperature sensor is immersed in the fluid against the flow direction Fig. 7 and Fig. 8 Install the temperature sensor such that the temperature-sensitive part 2, 6 is permanently immersed in the fluid.
Electrical connection TRG 5-63, TRG 5-64, TRG 5-65, TRG 5-66, TRG 5-67 and TRG 5-68, terminal box Fig. 9 Protection tube / welding sleeve Thermal insulation Elbow Top of terminal box Measuring insert Terminal box EMC cable gland M 20 x 1.5...
Electrical connection Connecting the temperature sensor To connect the temperature sensor please use: To connect the temperature transmitter TRV 5-40: screened four-core cable, e. g. Ölflex 110 CH, manufactured by Lapp, 4 x 0.5 mm². Max. length 25 m. To connect the temperature switches TRS 5-50 and TRS 5-52: Multi-core screened control cable, min.
Electrical connection - continued - Attention Please observe the installation & operating manuals for the temperature transmitter TRV 5-40 and the temperature switches TRS 5-50 and TRS 5-52. Make sure that connecting cables leading to the equipment are segregated and run separately from power cables.
Troubleshooting Indication, diagnosis and remedy Attention Before carrying out the fault diagnosis please check: Supply voltage: Is the temperature transmitter or temperature switch supplied with the mains voltage specified on the name plate? Wiring: Is the wiring in accordance with the wiring diagram? Faults indicated by the seven-segment display (TRS 5-52) or the seven-segment display on the right (TRV 5-40, TRS 5-50) Error code...
Troubleshooting - continued - Safety note Safety temperature limiters/monitors are items of equipment with safety function (PED) and must only be installed, wired and commissioned by qualified and competent staff. Retrofitting and maintenance work must only be performed by qualified staff who - through adequate training - have achieved a recognised level of competence.
Removing and disposing of the temperature sensor Danger The temperature sensors TRG 5-63 or TRG 5-64 are screwed into vessels or pipes. When loosening the temperature sensor steam or hot water might escape! This presents the risk of severe scalding all over the body! It is therefore essential not to dismantle the temperature sensor unless the boiler pressure is verified to be 0 bar.
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Agencies all over the world: www.gestra.de GESTRA AG Münchener Straße 77 28215 Bremen Germany Telefon +49 421 3503-0 Telefax +49 421 3503-393 E-mail info@de.gestra.com www.gestra.de 818597-05/05-2017cm (808704-05) · GESTRA AG · Bremen · Printed in Germany...
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