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Summary of Contents for Boge C 16 N
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Page 1: Operating Instructions
Operating instructions Belt-driven screw compressors Series C 16 N...C 30 N C 16 F N...C 30 F N Separate manual: compressor control frequency converter (C F N) www.boge.com... - Page 3 D-33507 Bielefeld Otto-Boge-Straße 1-7 D-33739 Bielefeld Fon: +1-770-874-1570 Fax: +1-770-874-1571 Mail: info@boge.com Net: www.boge.com Issue: 07 / 2016 No. 596.1188.18 BOGE Operating instructions for C 16 N...C 30 N, C 16 F N...C 30 F N series screw compressors Page I...
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Page 5: Table Of Contents
Cooling water quality ..............20 Compressor control ..............20 Network pressure................20 Operating states ................20 Operating modes ................21 BOGE Operating instructions for C 16 N...C 30 N, C 16 F N...C 30 F N series screw compressors Page III... - Page 6 Opening the stop valves ..............35 Checking for leaks ................35 Conducting trial run................. 36 Commissioning following extended stoppages ....... 36 Dismantling ................... 37 Page IV BOGE Operating instructions for C 16 N...C 30 N, C 16 F N...C 30 F N series screw compressors...
- Page 7 Spare parts and optional equipment .......... 62 List of spare and wearing parts of the compressor (for maintenance)................62 List of available optional equipment..........62 BOGE Operating instructions for C 16 N...C 30 N, C 16 F N...C 30 F N series screw compressors Page V...
- Page 8 C 20 F N...C 30 F N ................ 66 BOGE-Duotherm BPT plate heat exchanger ........68 List of maintenance and service work ........69 Page VI BOGE Operating instructions for C 16 N...C 30 N, C 16 F N...C 30 F N series screw compressors...
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Page 9: General Safety Instructions
11. Only operate the compressor using the additional equipment (options) rec- ommended or authorized by the manufacturer. BOGE Operating instructions for C 16 N...C 30 N, C 16 F N...C 30 F N series screw compressors Page 1... -
Page 10: Special Hazard Warnings
Exceeding the max. pressure or simultaneous failure of several safety devices will cause the safety valve to be activated. There will be risk of escaping hot air! Page 2 BOGE Operating instructions for C 16 N...C 30 N, C 16 F N...C 30 F N series screw compressors... -
Page 11: Electrical Energy Hazards
It is essential to wear the com- pulsory personal protective equipment when working on the compressor! BOGE Operating instructions for C 16 N...C 30 N, C 16 F N...C 30 F N series screw compressors Page 3... -
Page 12: Personal Protective Equipment
4. Exercise extreme caution during repair or maintenance work requiring the compressor to be operational. Ensure that persons keep out of reach of the hazardous area. Page 4 BOGE Operating instructions for C 16 N...C 30 N, C 16 F N...C 30 F N series screw compressors... -
Page 13: Accident Prevention Regulations
The operating instructions must be carefully read and applied by all persons engaged to undertake the following work on the compressor: BOGE Operating instructions for C 16 N...C 30 N, C 16 F N...C 30 F N series screw compressors Page 5... -
Page 14: Symbols Used
Missing or damaged signs must be replaced at once! The following symbols and warning signs are fitted on the compressor: Page 6 BOGE Operating instructions for C 16 N...C 30 N, C 16 F N...C 30 F N series screw compressors... - Page 15 Relieve pressure before removing filter plugs / caps, fittings or covers. Do not touch. Allow to cool before servicing. BOGE Operating instructions for C 16 N...C 30 N, C 16 F N...C 30 F N series screw compressors Page 7...
- Page 16 Do not operate with covers removed. Disconnect power. Disconnect power before Lock and tag. servicing. Lockout/Tagout machine. NOTICE Rotation. Page 8 BOGE Operating instructions for C 16 N...C 30 N, C 16 F N...C 30 F N series screw compressors...
- Page 17 Do not operate with covers removed. Do not touch. Allow to cool before Service only with machine blocked to servicing. prevent turn over. BOGE Operating instructions for C 16 N...C 30 N, C 16 F N...C 30 F N series screw compressors Page 9...
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Page 18: Intended Use
In the event of any other complaints, please inform us within six days after arrival of the delivery. Page 10 BOGE Operating instructions for C 16 N...C 30 N, C 16 F N...C 30 F N series screw compressors... -
Page 19: Data On The Type Plate
Only BOGE service technicians or persons authorized by BOGE in writing may repair or alter the compressor during the warranty period. Otherwise all warranty claims will expire! BOGE Operating instructions for C 16 N...C 30 N, C 16 F N...C 30 F N series screw compressors Page 11... -
Page 21: Technical Data - Compressor
Standard equipment. Mains voltages and frequencies are specified on a plate in the switch cabinet. Use fuse RK 5 only. By using 208 V mains voltage: Volume flow decreases by 10 %. BOGE Operating instructions for C 16 N...C 30 N, C 16 F N...C 30 F N series screw compressors Page 13... - Page 22 = 150 psig [psig] – p = 190 psig [psig] Compressors for other operating pressures p – 15 psig. Page 14 BOGE Operating instructions for C 16 N...C 30 N, C 16 F N...C 30 F N series screw compressors...
- Page 23 Standard equipment. Mains voltages and frequencies are specified on a plate in the switch cabinet. Use fuse RK 5 only. BOGE Operating instructions for C 16 N...C 30 N, C 16 F N...C 30 F N series screw compressors Page 15...
- Page 24 = 150 psig [psig] – p = 190 psig [psig] Compressors for other operating pressures p – 15 psig. Page 16 BOGE Operating instructions for C 16 N...C 30 N, C 16 F N...C 30 F N series screw compressors...
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Page 25: Function Description Compressor
BOGE Operating instructions for C 16 N...C 30 N, C 16 F N...C 30 F N series screw compressors Page 17... -
Page 26: Oil Circuit
The air end suctions the residual oil which collects in the oil separator back into the oil circuit via a drainage line. Page 18 BOGE Operating instructions for C 16 N...C 30 N, C 16 F N...C 30 F N series screw compressors... -
Page 27: Water Cooling
Cooling water inlet temperature – min. + 41 °F – max. + 86 °F Max. cooling water quantity see "Technical data". BOGE Operating instructions for C 16 N...C 30 N, C 16 F N...C 30 F N series screw compressors Page 19... -
Page 28: Cooling Water Quality
1. Load operation – The compressor delivers its maximum amount of compressed air. – It consumes its maximum energy. Page 20 BOGE Operating instructions for C 16 N...C 30 N, C 16 F N...C 30 F N series screw compressors... -
Page 29: Operating Modes
It is of utmost importance to consult BOGE, if you operate your system with short operating times. BOGE Operating instructions for C 16 N...C 30 N, C 16 F N...C 30 F N series screw compressors Page 21... -
Page 30: Safety And Monitoring Devices
Monitoring the drive The drive motor is monitored by PTC resistors. motor Page 22 BOGE Operating instructions for C 16 N...C 30 N, C 16 F N...C 30 F N series screw compressors... -
Page 31: Part 3: Transport And Storage
(see illustra- tion). See below if there is no base frame (crane transport). Fig. 3.1: Transport with forklift truck BOGE Operating instructions for C 16 N...C 30 N, C 16 F N...C 30 F N series screw compressors Page 23... -
Page 32: Intermediate Storage
Please observe the directions for commissioning after an extended standstill (see chapter „3.5 Commissioning“) if the intermediate storage takes longer than two months. Page 24 BOGE Operating instructions for C 16 N...C 30 N, C 16 F N...C 30 F N series screw compressors... -
Page 33: Compressor Room
– Install compressors with motor ratings exceeding 134 Hp in a separate fire protected room. BOGE Operating instructions for C 16 N...C 30 N, C 16 F N...C 30 F N series screw compressors Page 25... -
Page 34: Sound Protection
Arrange the compressor intake openings or ducts in such a way, that dan- gerous admixtures (e.g. explosive or chemically unstable materials) cannot be drawn in. Page 26 BOGE Operating instructions for C 16 N...C 30 N, C 16 F N...C 30 F N series screw compressors... -
Page 35: Cooling Air Requirement
For the cooling air requirements the basis is a 39°F temperature difference between room and outside tempera- ture. Tab. 3.1: cooling air requirement, necessary cross sections for openings and ducts BOGE Operating instructions for C 16 N...C 30 N, C 16 F N...C 30 F N series screw compressors Page 27... -
Page 36: Ventilation Possibilities
The oil is collected in a separate container. Dispose of the oil according to environmental regulations. If, due to special operating conditions, the oil should emulsify, use an emul- sion cracking plant. Page 28 BOGE Operating instructions for C 16 N...C 30 N, C 16 F N...C 30 F N series screw compressors... -
Page 37: Installation
Remove the packing material on and in the compressor. compressor – Install compressor and align horizontally. The compressor must stand firmly on the ground on all feet. BOGE Operating instructions for C 16 N...C 30 N, C 16 F N...C 30 F N series screw compressors Page 29... -
Page 38: Connection Condensate Drain
– Lift off top cover (1). – Loosen cabinet bolts (2) above lateral sheets and backwall and remove cladding. Page 30 BOGE Operating instructions for C 16 N...C 30 N, C 16 F N...C 30 F N series screw compressors... - Page 39 Fig. 3.5: Connect compressor 1 Electrical connection 2 Compressed air outlet 3 Condensate line dryer BOGE Operating instructions for C 16 N...C 30 N, C 16 F N...C 30 F N series screw compressors Page 31...
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Page 40: Activating The Belt Tensioning Device
Power disconnecting device Each compressor plant has to be equipped with a power disconnecting device. Page 32 BOGE Operating instructions for C 16 N...C 30 N, C 16 F N...C 30 F N series screw compressors... -
Page 41: Commissioning
Always wear protective gloves when working on the compressor to avoid bruising of fingers or hands while opening or closing components! BOGE Operating instructions for C 16 N...C 30 N, C 16 F N...C 30 F N series screw compressors Page 33... -
Page 42: Checking Installation Requirements
– Interchange two phases (L1, L2 or L3) in the power cable. Page 34 BOGE Operating instructions for C 16 N...C 30 N, C 16 F N...C 30 F N series screw compressors... -
Page 43: Checking Compressed Air Outlet For Tightness
Check screw connection of the lines and retighten, if necessary. – Check to ensure that the oil filter and oil separator are hand tight seated. BOGE Operating instructions for C 16 N...C 30 N, C 16 F N...C 30 F N series screw compressors Page 35... -
Page 44: Conducting Trial Run
– After approx.10 sec. the com- pressor can be started. Fig. 3.7: Suction controller Page 36 BOGE Operating instructions for C 16 N...C 30 N, C 16 F N...C 30 F N series screw compressors... -
Page 45: Dismantling
Prior to starting the work the power cable to the switch cabinet must be dis- connected from the mains and secured against unintentional switching on! BOGE Operating instructions for C 16 N...C 30 N, C 16 F N...C 30 F N series screw compressors Page 37... -
Page 47: Boge-Duotherm Bpt
Slowly open the stop valves in the water supply and discharge line. – Avoid pressure hammers! – Vent the pipelines. BOGE Operating instructions for C 16 N...C 30 N, C 16 F N...C 30 F N series screw compressors Page 39... -
Page 48: Maintenance
If the cleaning measures specified above are not sufficient, you should have the exchanger cleaned by a service company. BOGE service will recom- mend contracting firms on request. Page 40 BOGE Operating instructions for C 16 N...C 30 N, C 16 F N...C 30 F N series screw compressors... -
Page 49: General
Suction controller or solenoid valve is defective; check and replace, not open if necessary V-belts are torn Fit new V-belts BOGE Operating instructions for C 16 N...C 30 N, C 16 F N...C 30 F N series screw compressors Page 41... - Page 50 Check the venting valve and replace, if necessary not decrease when Check valve is leaking Examine check valve and replace, if necessary switching off Page 42 BOGE Operating instructions for C 16 N...C 30 N, C 16 F N...C 30 F N series screw compressors...
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Page 51: Safety Instructions
With an activated automatic restart (Auto-Restart) the compressor may restart automatically after a voltage failure. Prerequisite: The net pressure is lower than the set switch-on pressure. BOGE Operating instructions for C 16 N...C 30 N, C 16 F N...C 30 F N series screw compressors Page 43... - Page 52 12. Prior to switching on again, check whether anyone else is working on the compressor. 13. Remove warning sign not until then and release mains disconnecting device. 14. Unlock emergency-stop switch/button. Page 44 BOGE Operating instructions for C 16 N...C 30 N, C 16 F N...C 30 F N series screw compressors...
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Page 53: General
6 Clean compressed air/oil cooler externally 7 Top up oil in the suction controller after an extended down time 8 Check/adjust pressure (Control) BOGE Operating instructions for C 16 N...C 30 N, C 16 F N...C 30 F N series screw compressors Page 45... -
Page 54: Maintenance Intervals
Note down any maintenance work in the table on the last page. This will facilitate trouble shooting for BOGE service. Page 46 BOGE Operating instructions for C 16 N...C 30 N, C 16 F N...C 30 F N series screw compressors... - Page 55 In this case have the oil analyzed by your BOGE service! The specified intervals only apply when BOGE compressor oil Syprem S is used! The service life may differ depending on the ambient temperature. In this case have the oil analyzed by your BOGE service! Tab.
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Page 56: General Information Concerning The Lubricants Used
As replacement only use original spare parts released by BOGE! Used pressure hoses are not permitted as a replacement! Page 48 BOGE Operating instructions for C 16 N...C 30 N, C 16 F N...C 30 F N series screw compressors... -
Page 57: Spare And Wearing Parts
Remove lid (1) of the filter housing. – Take out filter insert (2). Fig. 6.2: Changing the intake filter BOGE Operating instructions for C 16 N...C 30 N, C 16 F N...C 30 F N series screw compressors Page 49... -
Page 58: Cleaning The Filter Cartridge
WARNING: Risk of injury! Actuate emergency-stop switch/button, open mains disconnecting device and secure by means of lock out tag out. Page 50 BOGE Operating instructions for C 16 N...C 30 N, C 16 F N...C 30 F N series screw compressors... -
Page 59: Drive Motors With Permanent Lubrication
Thus maintenance of the belt drive is reduced to the tasks mentioned above. BOGE Operating instructions for C 16 N...C 30 N, C 16 F N...C 30 F N series screw compressors Page 51... - Page 60 BOGE GM drive system. – Remount safety sound insulation hood. Fig. 6.4: Lift motor plate Page 52 BOGE Operating instructions for C 16 N...C 30 N, C 16 F N...C 30 F N series screw compressors...
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Page 61: Settings Of The Gm-Drive System C 16 N
100 / 115 / 150 / 190 C 30 F N (Tensioning device must not rattle) Tab. 6.2: Settings for standard motors BOGE Operating instructions for C 16 N...C 30 N, C 16 F N...C 30 F N series screw compressors Page 53... -
Page 62: Checking The Oil Level, Topping Up Oil
Open the ball valve at the compressed air outlet. Fig. 6.5: Checking the oil level, topping up with oil Page 54 BOGE Operating instructions for C 16 N...C 30 N, C 16 F N...C 30 F N series screw compressors... -
Page 63: Changing The Oil Filter
Check tightness of service cover and re-tighten screws. Fig. 6.6: Changing the oil filter / Changing the oil separators BOGE Operating instructions for C 16 N...C 30 N, C 16 F N...C 30 F N series screw compressors Page 55... -
Page 64: Changing Oil Separators
– Screw in new oil separa- tors (4) by hand, turning clockwise. Fig. 6.7: Changing the oil separator Page 56 BOGE Operating instructions for C 16 N...C 30 N, C 16 F N...C 30 F N series screw compressors... -
Page 65: Oil Change
WARNING: Risk of injury! Actuate emergency-stop switch/button, open mains disconnecting device and secure by means of lock out tag out. BOGE Operating instructions for C 16 N...C 30 N, C 16 F N...C 30 F N series screw compressors Page 57... - Page 66 Remove the cap nut from the solenoid valve. – Change oil filter (procedure as described above). – Change oil separators (procedure as described above). Page 58 BOGE Operating instructions for C 16 N...C 30 N, C 16 F N...C 30 F N series screw compressors...
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Page 67: Flushing The Oil Circuit
(dust, oil vapour) of the suctioned cooling air. Extreme external soiling of the cooling unit leads to an increased temperature in the oil circuit. BOGE Operating instructions for C 16 N...C 30 N, C 16 F N...C 30 F N series screw compressors Page 59... -
Page 68: Function Check Of The Safety Valve
Have the function of the safety valve checked exclusively by BOGE Service personnel. Interval: after approximately 3,000 operating hours but at least once a year. Page 60 BOGE Operating instructions for C 16 N...C 30 N, C 16 F N...C 30 F N series screw compressors... -
Page 69: Inline Filter
Mount sintered filter (3) and nozzle (2) in reverse order and close the bore hole (4) with the plug (1). Fig. 6.11: Nozzle with sintered filter BOGE Operating instructions for C 16 N...C 30 N, C 16 F N...C 30 F N series screw compressors Page 61... -
Page 70: Spare Parts And Optional Equipment
When ordering, please specify the data on the type plate: – Type – Year of manufacture – Machine number Page 62 BOGE Operating instructions for C 16 N...C 30 N, C 16 F N...C 30 F N series screw compressors... -
Page 71: Part 7: Flow Chart
7.1 Flow chart On the following pages you will find the individual flow charts for the different machine types and components. BOGE Operating instructions for C 16 N...C 30 N, C 16 F N...C 30 F N series screw compressors Page 63... -
Page 72: Air Cooled Version, Standard, Series C 16 N
Flow chart Air cooled version, standard, series C 16 N...C 30 N, C 16 F N...C 30 F N Page 64 BOGE Operating instructions for C 16 N...C 30 N, C 16 F N...C 30 F N series screw compressors... - Page 73 24 Pressure transmitter net pressure 25 Stop valve, compressed air outlet 27 Oil drainage 28 Throttle with filter * Option BOGE Operating instructions for C 16 N...C 30 N, C 16 F N...C 30 F N series screw compressors Page 65...
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Page 74: Water Cooled Version, Serial Connection, Series C 16 N
Water cooled version, serial connection, series C 16 N...C 30 N, C 20 F N...C 30 F N Serial connection Page 66 BOGE Operating instructions for C 16 N...C 30 N, C 16 F N...C 30 F N series screw compressors... - Page 75 28 Throttle with filter 32 2/2-way solenoid valve To be supplied by customer: 35 Dirt trap 36 Non-return valve * Option BOGE Operating instructions for C 16 N...C 30 N, C 16 F N...C 30 F N series screw compressors Page 67...
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Page 76: Boge-Duotherm Bpt Plate Heat Exchanger
16 Thermostatic oil control valve 17 Oil cooler 18 Oil filter 21 Minimum pressure non-return valve 22 Compressed air after-cooler 50 Heat exchanger Page 68 BOGE Operating instructions for C 16 N...C 30 N, C 16 F N...C 30 F N series screw compressors... -
Page 77: List Of Maintenance And Service Work
Appendix List of maintenance and service work 7.2 List of maintenance and service work BOGE Operating instructions for C 16 N...C 30 N, C 16 F N...C 30 F N series screw compressors Page 69... - Page 78 Appendix List of maintenance and service work Page 70 BOGE Operating instructions for C 16 N...C 30 N, C 16 F N...C 30 F N series screw compressors...
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