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AKKAYA HEATING INSTRUMENTS
MANUFACTURING AND TRADE
INCORP.
SBK-YSB-HYB MODEL STEAM BOILERS
USER MANUAL
TYPE :
BOILER
MARK:
AKKAYA - BLOWTHERM
MODEL:
SBK - YSB - HYB
SUB-MODEL:
STEAM BOILER
Akkaya IsÕ Mak. ve Do÷algaz San. ve Tic. A.ù.
Tel: +90-332-2489221 Fax:+90-332-2487710
email: akkaya@akkaya.com.tr
http://www.akkaya.com.tr
MANUFACTURING COMPANY
NAME : AKKAYA ISI MAKøNALARI VE DOöALGAZ SAN. TøC. A.ù.
ADRESS: 1. ORGANøZE SANAYø BÖLGESø YERLøSU SK. NO:2 KONYA
TELEPHONE: +90-332-248 92 21
FAX: +90-332-248 77 10
EMAIL: akkaya@akkaya.com.tr
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Summary of Contents for AKKAYA-BLOWTHERM SBK-YSB-HYB
- Page 1 AKKAYA HEATING INSTRUMENTS MANUFACTURING AND TRADE INCORP. SBK-YSB-HYB MODEL STEAM BOILERS USER MANUAL MANUFACTURING COMPANY NAME : AKKAYA ISI MAKøNALARI VE DOöALGAZ SAN. TøC. A.ù. TYPE : BOILER MARK: AKKAYA - BLOWTHERM ADRESS: 1. ORGANøZE SANAYø BÖLGESø YERLøSU SK. NO:2 KONYA...
- Page 2 AKKAYA STEAM BOILERS Valuable Customer, The Akkaya steam boÕler whÕch you have bought are produced in TurkÕsh Norm (TS 497 And TS 377 are applied for designed pressure 0,6 - 2,5 Mpa) The boilers have ten years life time that is determined by The Industry and Commercial Ministry . This user guide is prepared for AKKAYA YSB-SBK AND HYB Type Boiler's.
- Page 3 SBK MODEL - SCOTCH TYPE 3 PASS BOILERS TECHNICAL SPECIFICATIONS. CAPACITY AND DIMENSIONS - FOR OIL/GAS FIRED BOILERS Type : Three pass wet back,low pressure, scotch type Furnace - Reverse Chamber: It is produced from the steel materials Refrracter Materials: It is used for supplying completely burning in the furnace and reverse chamber Materials :...
- Page 4 HYB MODEL - HYBRID TYPE BOILERS TECHNICAL SPECIFICATIONS CAPACITY AND DIMENSIONS Type : Water tube combustion chamber + 2 or 3 pass boiler Furnace - Reverse Chamber: It is produced from the steel materials Refrracter Materials: It is used for supplying completely burning in the furnace and reverse chamber Materials : Carbon steels as described in standards...
- Page 5 PERCAUTIONS DURING CARRYING AND TRANSPORT ASSEMBLING AND CONNECTING A.) SETTING BOILERS ON VEHICLE ASSEMBLING AND CONNECTING OF FIREBOX TYPE STEAM BOILERS While boiler is setting on vehicle ,crane must be used . The covers of the vehicle body must be opened before boiler is setted on it You must use carrying circle during transporting boiler with crane.
- Page 6 briquette without letting any air leakage.Side section and backside of the boiler Concrete step must be done in appropriate dimensions to the place where landing are being built with brick and briquette as seen the figure to make ash space. boiler and the boiler must be placed there.
- Page 7 Page 11 Fig. 6 (This is only for sample, Akkaya A.ù keeps the rigth to make any changes)
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Page 8: Side View
SIDE VIEW Page 12 Fig. 7 (This is only for sample, Akkaya A.ù keeps the rigth to make any changes) - Page 9 Pressure Switch : It must be two quantities on the Water Level Indicators : boiler .One of them is for limit pressure switch .It stops There are two pieces water level indicator in the boiler. burner Õn case of alarm. It has three kinds with steel body and magnetic type.
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Page 10: Boiler Operation
Control board and alarm system there must be an electricalcontrol board equiped with feed water syst em of boiler ,safety system and protection Party on alarm system of boiler, 1) Maximum pressure system and alarm 2)Minumum water level and alarm 3)Boiler must include furnace over heat safety adn alarm NOT E: 1.Preparing of installion depends on using steam of boiler.And adgustment assembling of instruments of boiler must be done by qualifed service company. - Page 11 Coal food door must be closed after burning boiler and it must keept close. *If there is an automatical controling of water level,all of adjusments,tests, During the first burning air inlet door and secondary air inlet on the coal feed door caliberations and inspections of function of this control system must be done must be open and it must be proved to work correctly.
- Page 12 Feed water for steam boilers and warm water boilers Unit Feed water for Parameter Feed water for steam boilers warm water boilers Working pressure Total interval Appearance Must be clean and not involve suspended materials Direct conductivity @ 25 C Not indicated check Table 5.2 Total Ph @ 25 C - a Total hardness (Ca+Mg)
- Page 13 Water for steam boilers and warm water boilers. (Water in the boiler Water for steam boilers Water for warm water Feed water direct Parameter Unit boilers Feed water direct conductivity conductivity Total interval Working pressure Appearance clean, no direct foam Direct conductivity @ 25 C Total Ph @ 25 C - a composite alkaline...
- Page 14 Acceptable direct conductivity of the boiler water versus operating pressure Direct conductivity Feed water direct conductivity > 30 mS/cm Working Pressure Acceptable SiO2 content of the boiler water versus operating pressure Highest alowable SiO2 content Working Pressure Page 21...
- Page 15 During using this checimal materials,personnel must wear rubber gloves OPERATING THE RUNNING BOILER ,rubber shoes,glasses and uniform. Water must be taken to the boiler until normal level. FLAME Chemical materials must be added in the boiler water after words the chemical materials melts.Synthetic detergent without no foam must be mixed at sufficient It is not important that what kind of fuel is used, flame must be rather smooth quantity to the these chemical materials.
- Page 16 SHUTTING OFF THE BOILER PRECAUTIONS While discharcing the steam is reduced feed water must be reduced and flame must be lowered. * Do not fire th boiler when it has insufficient water. After the flame is extinquished,closing valve must be closed tightly. * Do not put your hands or your head in during the the boileris burning and don't If the water level is normal,feed water pump must be stopped and feed go in it during the boiler is burning.
- Page 17 ANNUAL CLEANING AND MAINTENANCE Discharge the boiler completely.Open all the man holes.Clean inside of the boiler. CLEANING AND MAINTENANCE You can wash it with pressured water.clean the limes in the boiler.Afterwords you may wash the boiler. DAILY CLEANING AND MAINTENANCE You should revise monthly mainfaneonce.All bearings should be lubricated.
- Page 18 PROTECTION THE BOILERS A) PROTECTING WATER SIDE OF THE BOILERFOR LONG PERIOD OF TIME CLEANING OF THE GAS SIDE If the boiler won't be used for along time,you should make the following processes to protect it from rust and corrosion; Opening fumes box's doors and connectings of burner is supplied to Turnace;fumes pipes and fume gas side of miror plates must be cleaned at the determineand solve dirties that are became over the boiler.
- Page 19 Safety precautions are taken by also mixing 700 gr hydrazine and 150 or 250 Gaskets of the doors are tightened equally and gradually. gr sodium sulfide to the boiler water to prevent rust and corrasions in the boiler. Be careful about gaskets quality and please use gaskets with graphic rubber,as Safety valve is adjusted as 0,2 kg/cm²...
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Page 20: Contact Point
ADRESSES At least 2 litres water must be caried in the clean pot or plass bottle. THE FOLLOWING ANALYSIS ARE USEFUL FOR THE BOILER WATER SERVICE : Colour and appearonce j) Sulphate Akkaya IsÕ Mak. ve Do÷algaz San. ve Tic. A.ù. Smell k) P alkalinate Nitrit...
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