MidNite Solar MNChinook 200-12M Assembly And Use Instructions

12/24/48v micro wind turbines that generate clean renewable electricity anywhere the wind blows

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Chinook 200 Marine

The MNChinook 200-12M, MNChinook 200-24M, and MNChinook 200-48M

Micro Wind Turbines that generate clean renewable electricity anywhere the wind blows...

 Available in 12, 24, and 48 Volt models.

 Innovative design axial flux alternator using neodymium iron boron magnets.

 Powder coated stamped aluminum chassis.

 Maintenance-free, low friction double sealed bearing.

 Extremely quiet injection molded blades with a new airfoil design.

 Long-life yaw pivot slip-rings and wipers.

 Easy installation.

 Simple design for low cost and durability.

 Made in USA.

 Gluten Free.

MidNite Solar

17722 67

Ave Ne

Arlington, Wa 98223 USA

PH: (360) 403-7207

www.midnitesolar.com

F: (360)691-6862

Assembly and Use Instructions

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Page 1 Chinook 200 Marine Assembly and Use Instructions The MNChinook 200-12M, MNChinook 200-24M, and MNChinook 200-48M Micro Wind Turbines that generate clean renewable electricity anywhere the wind blows…  Available in 12, 24, and 48 Volt models.  Innovative design axial flux alternator using neodymium iron boron magnets.
Page 2: Table Of Contents
MNChinook 200M Instructions Contents Disclaimer............................3 Introduction............................. 3 Safety Precautions.................…………..……………..4 Specifications..........................…. 5 Package Contents.........................…..6 Mechanical Assembly......................…...…. 7 Electrical Installation.......................………...11 Turbine Operation........................14 Maintenance.........................…....15 Replacement Parts..............….........….. 16 Warranty...............................17 P a g e 1 0 - 3 3 1 - 2 R E V A...
Page 3: Disclaimer
The Chinook 200M Micro-Turbine has moving parts, and Sharp Blades that may cause injury due to poor installation and unsafe handling or operation. • MidNite Solar assumes no responsibility for problems caused by unsafe or unsatisfactory installation or operation. Made in Arlington, Washington USA by: MidNite Solar Inc.
Page 4: Safety Precautions
MNChinook 200M Instructions SAFETY Safety must always be your primary concern during the assembly, installation and operation of your Chi- nook 200M turbine. Always be aware of the risks involved with mechanical and electrical installation work. If in doubt about any issue regarding your turbine, please seek further assistance before proceeding. Mechanical Safety Hazards ...
Page 5: Specifications
MNChinook 200M Instructions Speciﬁcations Turbine Name: Chinook 200 Marine Part Number: MNCHINOOK200M Nominal Voltage: 12 / 24V / 48V DC Rotor Blades: Glass Reinforced Nylon Rotor Diameter: 1 Meter (3.28 Feet) Rated Wind Velocity: 14m/s (31.30 mph) Rated Output: 200 Watts Max Output: 250 Watts Start-up Wind Velocity: 3.5m/s (7.8 mph) Total weight: 6.3 Kg (14 lbs)
Page 6: Package Contents
MNChinook 200M Instructions Package Contents Your Chinook 200M Turbine will arrive containing the components shown below. If any of the components are missing or damaged, please contact your dealer immediately.  3 Blades  1 Turbine Chassis (white) Take your time, check your work ...
Page 7: Mechanical Assembly
MNChinook 200M Instructions Mechanical Assembly Procedure Unpacking - Inspect the contents of the box and ensure that all items are present and free from damage. If any of the components are missing or damaged, please contact your dealer immedi- ately. Check Magnet Rotor &...
Page 8 MNChinook 200M Instructions Warning: The magnet rotor on your Chinook 200M turbine is constructed using neodymium iron boron rare earth magnets. These are extremely powerful magnets (scary strong) and can cause injury if not handled with care. Take care when working with tools made of ferrous materials (such as wrenches and screwdrivers) close to the magnetic poles.
Page 9 MNChinook 200M Instructions Check the Tip Spacing- Lay the assembled rotor blade on a flat surface. Using a tape measure or long steel rule, ensure that the spacing between each tip is equal to within a tolerance of +/-1.5mm. Adjust the blades as required.
Page 10 MNChinook 200M Instructions Check the blade rotation- Once the blades have been fitted and secured to the chassis, ensure that they rotate freely. Also take this opportunity to check that all of the blade and hub mounting screws are secure. Remember that the blades are SHARP! Fit the nose cone- The nose cone can now be fitted to the rotor.
Page 11: Electrical Installation
MNChinook 200M Instructions turbine up to the support structure and push the turbine body onto it. Ensure that no wires are snagged. Use the M6 x 70 fully threaded cap screw, along with two washers and a Nylock nut to secure the turbine to the mount using the hole in the yaw pivot.
Page 12 MNChinook 200M Instructions  Galvanic corrosion of electrical joints - Try to avoid connections between dissimilar metals. For example, connecting copper and aluminum together will result in galvanic corrosion of the connection. This will increase the electrical resistance of the connection (wasting energy by getting HOT!), and reduce the mechanical integrity of the joint.
Page 13 MNChinook 200M Instructions  Charge Controller - The Chinook 200M diversion load charge controller (MNCDL) is used to manage the power output from the turbine to the batteries. A diversion load charge controller operates by increasingly switching output to a dump load once the batteries begin to reach high voltages.
Page 14: Turbine Operation
MNChinook 200M Instructions Turbine Operation The Chinook 200M is based on a simple design for ease of installation and reliable operation. You may no- tice the following behavior during normal operation:  Cut-in - The turbine will not begin to charge the batteries until the rotor is spinning at approximately 350 RPM.
Page 15: Maintenance
This will cause vibration, noise and poor performance. If many dents have occurred along the edges of the blades, a new set of rotor blades should be installed (Contact MidNite Solar for replacements).  Inspect the roots of the blades (attachment tabs) for signs of stress cracking or fatigue. A new set of rotor blades should be installed if any cracks of fractures have occurred.
Page 16: Replacement Parts
Yaw Bearing & Housing Rotor Bearing & Housing CDL Turbine Controller (resistor installed for specific voltage at the factory) Please contact your Dealer or MidNite Solar for replacements. 16 | P a g e 1 0 - 3 3 1 - 2 R E V A...
Page 17: Warranty
Products will be considered accepted by customer unless written notice to the contrary is given to MidNite Solar within ten (10) days of such delivery to customer. MIDNITE SOLAR is not responsible for loss or damage to products owned by customer and located on MIDNITE SOLAR’S premises caused by fire or other casualties beyond MIDNITE SOLAR’s control.

This manual is also suitable for:

Mnchinook 200-48mChinook 200 marine Chinook 200 Mnchinook 200-12 Mnchinook 200-24 Mnchinook 200-48