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Transmate TapMate XL-424 Operating Manual

Pipe drilling machine
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Transmate
08/30/2018
Waterworks Tools By Romac
TapMate
XL-424
™
Pipe Drilling Machine
OPERATING MANUAL
Before you operate this equipment,
read carefully and understand this operating manual.
If you need assistance or find parts missing or damaged,
call: 1.800.426.9341
RO MAC IN D U ST R IE S , I N C. • 1 . 8 0 0 . 4 2 6 . 9 3 4 1 • w w w . r o m a c . c o m

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  • Page 1 Transmate 08/30/2018 Waterworks Tools By Romac TapMate XL-424 ™ Pipe Drilling Machine OPERATING MANUAL Before you operate this equipment, read carefully and understand this operating manual. If you need assistance or find parts missing or damaged, call: 1.800.426.9341 RO MAC IN D U ST R IE S , I N C. • 1 . 8 0 0 . 4 2 6 . 9 3 4 1 • w w w . r o m a c . c o m...

  • Page 2: Table Of Contents

    Cutter and Pilot Identification ........................page 6 About Adapter Hub Sizes ........................... page 7 Adapter Hub Installation and Removal ....................page 8 TapMate XL-424 Set-Up for 4"-12" Taps ....................page 10 TapMate XL-424 Set-Up for 14"-24" Taps .....................page 14 Attaching the TapMate XL-424 to the Valve..................page 19 OPERATION Performing the Tap .............................page 22...

  • Page 3: Specification

    TAPMATE XL-424 Operating Manual ™ TAPMATE XL-424 MACHINE SPECIFICATION ™ • Heavy duty steel construction. • Hydraulic motor integrated to shaft and machine. • Weight of the drilling machine is 285 lbs. (less the adapter bell, pilot drill and cutters). • Length of the drilling machine only is 87” (less the adapter bell, pilot drill and cutters). • Cutter travel distance is 39". • For use with 4" - 24" cutters. • Suitable for use on Cast Iron, Ductile Iron, Asbestos/Cement, Steel, PVC and HDPE pipe. • 300 psi pressure rating. • Compatible with TapMate and or QuikValve Adapters, Cutters and Shaft Noses and PVC Pilots. • External components of the TapMate XL-424 are QPQ heat treated for protection from wear and corrosion. • Manual feed provides control and feedback during the cut. • Thrust Tube is a #2 Stub Acme Thread for rapid and controlled travel through the valve and tapping sleeve neck. • Thrust Tube features a scale to indicate the amount of travel. • Indicator scale on the Lead Tube shows the exact cutter depth and progress of the cut. •...

  • Page 4: Machine Overview

    TAPMATE XL-424 Operating Manual ™ MACHINE OVERVIEW While you may be familiar with the Tapmate drilling machine, this machine is larger and has different operating requirements. These include: • The TapMate XL-424 has no sliding tubes or brakes. • Fewer turns are required to complete the tap (in most cases). • Two jam nuts instead of one have been used to lock the cutter in place on the TapMate XL-424 (14"-24"). • TapMate XL-424 feed rates are slower because of the new threads. The TapMate XL 424 drilling machine consists of four distinct sections. These sections are the Shaft, Lead Tube, Thrust Tube and the Brake Tube. Locking Collar Rear Lifting Ring Brake Locking Bolt Integrated Brake Tube Hydraulic Drive Lead Tube Shaft Thrust Tube Lead Nut w/Handles The threaded Thrust Tube is located in the center of the machine and the Brake Tube is positioned toward the back of the machine. Together, they control travel of the Holesaw and pilot drill. Prior to the cut, the Holesaw and Pilot Drill are extended through the valve and tapping sleeve neck to the pipe wall using the...

  • Page 5: Open The Shipping Crate

    TAPMATE XL-424 Operating Manual ™ OPEN THE SHIPPING CRATE/WORKSTATION Open all (six) of the latches around bottom of the crate. Swing open the end (see drawing at left). Lift and remove cover (see drawing at left).

  • Page 6: Cutter And Pilot Identification

    TAPMATE XL-424 Operating Manual ™ CUTTER AND PILOT IDENTIFICATION 1. Select the proper cutter and pilot for the pipe you'll be tapping. See the drawings below. Cutter and Pilots shown below are for use on Ductile Iron, Cast Iron and Asbestos / Cement pipe. TM, Shaft Nose TM, Shaft Nose (4" - 12" taps) (14" - 24" taps) Carbide Cutters Cutter and Pilots shown here are for use on PVC pipe.

  • Page 7: About Adapter Hub Sizes

    To determine which Adapter Hub you'll need, see the drawings below. Small Adapter Hub Large Adapter Hub for use with for use with 4" - 12" TapMate Adapter Bells. 14" - 24" TapMate XL-424 Adapter Bells. Note: The TapMate XL-424 is shipped from the factory without an Adapter Hub installed.

  • Page 8: Adapter Hub Installation And Removal

    TAPMATE XL-424 Operating Manual ™ ADAPTER HUB INSTALLATION AND REMOVAL Installation: Large Adapter Select the appropriate Adapter Hub for the size of Adapter Lead Tube Bell to be used (Small Adapter Hub for 4" - 12" and Large Locking Collar Adapter Hub for 14" - 24"). Align the key way in the Adapter Hub with the key in the top of the Lead Tube (see drawing at left). Small Adapter Small Adapter Slide Adapter Hub over the end of the Lead Tube and engage the threads of the Lead Tube Locking Hub Collar (see drawing at left). Large Adapter...
  • Page 9 TAPMATE XL-424 Operating Manual ™ ADAPTER HUB INSTALLATION AND REMOVAL (cont.) Tighten with a spanner wrench. Small Adapter Hub Large Adapter Hub Removal: Unscrew the Adapter Hub from the Lead Tube Locking Collar with the Spanner Wrench. Slide the Adapter Hub off the Lead Tube and store in Shipping Crate / Work Station. Small Adapter Hub Large Adapter Hub...

  • Page 10: Tapmate Xl-424 Set-Up For 4"-12" Taps

    TAPMATE XL-424 Operating Manual ™ TAPMATE XL-424 SET-UP FOR 4" - 12" taps: For instructions on attaching the Large Adapter Bell (for 14" - 24" taps), turn to page 14. 1. After the Small Adapter Hub has been securely attached to the Small Adapter Bell Lead Tube, check the TapMate Adapter Bell to be sure that the Adapter (4" - 12") o-ring is in neck of the adapter.
  • Page 11 TAPMATE XL-424 Operating Manual ™ TAPMATE XL-424 SET-UP FOR 4" - 12" taps: (cont.) 6. Thread the Brake Tube down the Thrust Tube by rotating it in a clockwise direction, as viewed from the back of the machine (see drawing at left). Do this until the Shaft extends out of the Adapter Bell. The distance will vary depending on the type and size of Adapter Bell being used. 7. Apply the anti-galling lubricant to the Small Shaft Head Bolt and start to thread it into the end of the Shaft with the 3/8" Allen wrench. Aligh the key up with the keyway and finish screwing the Small Shaft Head into place. Apply the anti-galling lubricant to both set screws and thread them into the Shaft using the 1/8" Allen wrench. They lock the Small Shaft Head Bolt in place, preventing it from loosening during the cutting operations. 8. The Jam Nut facilitates easy removal the Shell Cutters. Thread the Jam Nut onto the Shaft. Run it to the end of the threads, and then back off one complete revolution. With a " allen wrench, tighten Jam Nut halves so that the gap between them is even (see drawing at left). Secure the Jam Nut halves by torquing screws to approximately 50 in-lbs. Take the TM Shaft Nose (or TM PVC Pilot) and TM Shaft Nose examine the retention ball system. It should require...
  • Page 12 TAPMATE XL-424 Operating Manual ™ TAPMATE XL-424 SET-UP FOR 4" - 12" taps: (cont.) 10. Thread the TM Shaft Nose or TM PVC Pilot (depending on the material of pipe you are tapping) into the end of the Shaft and tighten until the shank of the T M Shaft Nose or the T M PVC Pilot is flush against the face of the Shaft. Due to the longer body length of the 10 and 12 inch shell cutters, a Pilot Drill Extension must be attached between the Shaft and the Shaft Nose (or PVC Pilot) and tightened into place for these size taps. See drawings (below) for Shaft Nose configurations. SHAFT NOSE CONFIGURATION FOR 10" - 12" CUTS SHAFT NOSE CONFIGURATION FOR 4" - 8" CUTS...
  • Page 13 TAPMATE XL-424 Operating Manual ™ TAPMATE XL-424 SET-UP FOR 4" - 12" taps: (cont.) 13. Remove the front tie-down brace from the crate. 14. The TapMate XL 424 is now ready to be lifted and attached to the gate valve. When lifting the machine, use the Lifting Rings at the rear of the machine and at the Small Adapter Hub as your lift points. Adjust the Chain Choker so that the machine as level as possible.

  • Page 14: Tapmate Xl-424 Set-Up For 14"-24" Taps

    TAPMATE XL-424 Operating Manual ™ TAPMATE XL-424 SET-UP FOR 14" - 24" taps: For instructions on attaching the Small Adapter Bell (for 4" - 12" taps), go to page 8. 1. Remove front and rear braces from workstation. 2. With the Large Adapter Hub properly installed on the Lead Tube (see steps on page 6), lift and move the appropriate size and style TapMate XL-424 Adapter bell into place (see drawing at left). 3. Remove the six nuts and washers from the outside of the adapter. Also make sure that the gasket is in place.
  • Page 15 TAPMATE XL-424 Operating Manual ™ TAPMATE XL-424 SET-UP FOR 14" - 24" taps: (cont.) 7. Thread the Brake T ube down the Thrust T ube by rotating it in a clockwise direction, as viewed from the back of the machine (see drawing at left). Do this until the Shaft extends out of the Adapter Bell. The distance will vary depending on the type and size of Adapter Bell being used. 8. Apply the anti-galling lubricant to the Large Shaft Head Bolt and start to thread it into the end of the Shaft with the 3/8" Allen wrench. Align the key with the keyway and finish screwing the Large Shaft Head into place. Appy the anti-galling lubricant to both set screws and thread them into the Shaft using the 1/8" Allen wrench. They lock the Large Shaft Head Bolt in place preventing it from loosening during the cutting operation.
  • Page 16 TAPMATE XL-424 Operating Manual ™ TAPMATE XL-424 SET-UP FOR 14" - 24" taps: (cont.) 9. Take the TM XL-Shaft Nose (or TM XL-PVC Pilot) and TM XL Shaft Nose examine the retention pin system. It should require firm pressure to depress the pin, and the pin should snap back into place smoothly. If the pin is sticking, disassemble, and clean the hole, pin and spring. Reassemble, and re-examine to ensure the pin is functioning properly. Check to see that the Spade Bit is sharp and that it is held securely in the slot. If the Spade Bit is chipped or damaged, it should be replaced.
  • Page 17 TAPMATE XL-424 Operating Manual ™ TAPMATE XL-424 SET-UP FOR 14" - 24" taps: (cont.) 10. Notice that the threaded ends on the T M-XL Shaft Nose (and the T M-XL PVC Pilot) are interrupted by a smooth area. When the TM-Shaft Nose (or TM-XL PVC Pilot) is threaded all the way onto the Large Shaft Head, this smooth area will line up with the two set screw holes located in the Large Shaft Head. Thread Set Screw into place and tighten with an " allen wrench (see drawing at left) locking the Shaft Nose or PVC Pilot into place. Note: Due to the weight of some Shell Cutters, 11. use a suitable strap and lifting mechanism when lifting and installing the Shell Cutter.
  • Page 18 TAPMATE XL-424 Operating Manual ™ TAPMATE XL-424 SET-UP FOR 14" - 24" taps: (cont.) 13. The TapMate TM-XL 424 is now ready to be lifted and attached to the gate valve. When lifting the machine, using the lifting loop at the end of the machine and the loop on the adapter bell. Note: Adjust the Chain Choker so that the machine is...

  • Page 19: Attaching The Tapmate Xl-424 To The Valve

    TAPMATE XL-424 Operating Manual ™ ATTACHING THE TAPMATE XL-424 TO THE VALVE: The illustrations in this section depict a 6” size-on-size tap using a Romac FTS420 Fabricated Steel Tapping Sleeve, an MJ by Flange gate valve and the TapMate XL-424 machine with an MJ adapter bell. Regardless of the size tap you're performing, the steps are the same. 1. Install and assemble tapping sleeve and gate valve per the manufacturer's instructions. Pressure test the tapping sleeve and gate valve assembly before beginning the tap. NOTE: At this point, you'll take some measurments to determine the necessary depth of your tap. Record these measurements, as you'll use these values in subsequent steps.
  • Page 20 TAPMATE XL-424 Operating Manual ™ ATTACHING THE TAPMATE XL-424 TO THE VALVE: (cont.) 5. Carefully release the pressure in the sleeve and valve. OPEN the valve gate completely. Valve Gate Valve Centerline of 6. Measure, and note the distance from the valve flange to Flange the Waterway the pipe (through the valve, sleeve neck and any Pipe OD extensions). Record this measurment, as this value is necessary in subsequent steps. Distance to Pipe BORING BAR TRAVEL & DISTANCE OF CUT 7. The TapMate XL-424 boring bar can travel 39 inches, which is more than adequate for most taps.
  • Page 21 TAPMATE XL-424 Operating Manual ™ ATTACHING THE TAPMATE XL-424 TO THE VALVE: (cont.) Move the TapMate Xl-424 into position (see drawing at left) and bolt it to the valve. Care needs to be taken to properly align the TapMate XL-424 machine to the valve. NOTE: Incorrect alignment can result in damage to the valve, tapping sleeve and / or pipe. Adequately support the TapMate XL-424 so as not to put stress on the pipe, valve or tapping sleeve. Ensure that this support will accommodate the travel distance of the tubes during the tap. NOTE: Do not support the machine by the threads.

  • Page 22: Performing The Tap

    TAPMATE XL-424 Operating Manual ™ PERFORMING THE TAP: 1. Slowly thread the Brake Tube forward on the Thrust Tube by rotating the Brake Tube Handles in a NOTE: Holes and Scale misaligned. clock-wise direction. This slides the Shaft, Shaft Nose (or PVC Pilot) and Cutter, through the Valve and neck of the tapping sleeve. 2. Continue until you feel resistance, or run out of travel on the Thrust Tube (which may occur with some 20 and 24” taps). Stop rotating the Brake Tube Handles. Notice that the holes in the Brake Tube Collar may not be aligned over the scale on the Thrust Tube (see drawing at left). Rotate the Brake Tube back (counter-clockwise) until the next hole in the front collar of the Brake Tube lines up with the scale in the Thrust Tube. Thread the Brake Tube Locking Bolt into the Brake Tube NOTE: Alignment of collar of the Brake Tube, and securely tighten. It needs Locking Bolt hole over Scale. to bear down directly onto the scale and NOT the threads of the Thrust Tube (see drawing at left).
  • Page 23 TAPMATE XL-424 Operating Manual ™ PERFORMING THE TAP: (cont.) Check the distance that the Brake Tube has moved on the scale of the Thrust Tube. This is the distance that the Shaft Nose (or PVC Pilot) and Cutter has traveled. This travel distance, including the distance that the Shaft Nose (or PVC Pilot) extended out from the Adapter Bell (see Step 3 on page 19), should be approximately equal to the distance that was measured in Step 6 on page 20. Note: If you had to use the Lead Nut, be sure to include its travel distance in calculating cutter travel. If this distance differs from your earlier measurement, several things could be causing the discrepancy. Check for the most common problems: • Is the Cutter hitting the Valve’s Seat Ring? • Is the valve completely open? • Is there misalignment between the valve and the tapping sleeve neck? • Is the TapMate XL-424 in alignment with the v alve? Note: You need to identify and correct any problems prior to proceeding with the tap.
  • Page 24 TAPMATE XL-424 Operating Manual ™ PERFORMING THE TAP: (cont.) 6. Attach the hoses from the power supply to the Hyd. Pressure In. Hydraulic drive unit (see drawing at left). Hyd. Pressure Out. 7. Move the lever on the Hydraulic drive unit to the STOP position (see drawing at left). Start the supply of hydraulic pressure to the drive unit by following the instructions. 8. Slowly move the lever on the Hydraulic drive towards the RUN position to start the rotation of the Shaft and the Cutter (see drawing at left). NOTE: The Shaft MUST BE TURNING IN THE CLOCKWISE DIRECTION as viewed from the back of the machine facing the pipe.
  • Page 25 TAPMATE XL-424 Operating Manual ™ PERFORMING THE TAP: (cont.) 11. Start feeding the Cutter into the pipe wall by slowly rotating the Lead Nut handles. The cutter will travel about ” for each revolution of the Lead Nut. DO NOT OVER FEED. Over feeding can result in stalling the motor and / or damage to the cutter. The Shaft Nose can be fed into the pipe wall firmly until the Shell Cutter begins to cut. Once the Shell Cutter starts to cut, feed slowly and listen to the hydraulics and Cutter for indications of over feeding. 12. The Travel Chart provides distances necessary to cut for each tap size. The distances are measured from when the Cutter hits the pipe (not the Shaft Nose or PVC Pilot). You will feel and hear the difference of when the Shaft Nose is cutting and when the Shell Cutter starts cutting. The operator will feel resistance when feeding the cutting tools. This resistance provides the operator feedback as to progress of the cut. Resistance is greatest when cutting is occurring and virtually absent once the tap is completed. Note: Cutter travel exceeding the calculated distance of cut may result in cutting through the back-side of the pipe.
  • Page 26 TAPMATE XL-424 Operating Manual ™ PERFORMING THE TAP: (cont.) 21. Reattach the lifting chains (see drawings below). LIFTING CHAIN POSITIONS FOR 4" - 12" TAPS LIFTING CHAIN POSITIONS FOR 14" - 24" TAPS Rear Lifting Ring Lifting Eye Small Adapter Hub Rear Lifting Ring Lifting Ring Adjust for Level Lift Adjust for...

  • Page 27: Disassembly And Removal Of The Coupon

    TAPMATE XL-424 Operating Manual ™ DISASSEMBLY AND REMOVAL OF THE COUPON: For 4" - 12" Taps With the machine resting on the Work Station, remove the Lifting Chains. Secure the Lead Tube into the Work Station with the Front Brace and the wing nut provided. This will prevent the machine from rotating in the next step and also when the adapter bell is unscrewed from it. Extend the Shaft until you have access to the Jam nut located on the Small Shaft Head behind the Shell Cutter. This is done by rotating the Brake Tube Handles in a clockwise direction. Loosen the two Jam Nut set screws with a 3/16” Allen wrench. The two halves of the Jam Nut will sepa- rate, allowing the Jam Nut to thread up the Shaft and away from the Shell Cutter. Unthread the Shell Cutter from the Small Shaft Head and then pull it down the shaft of the pilot to expose the wrench flats. Use a wrench on the Shaft Nose (or PVC Pilot) and a larger one on the Flats of the Small Shaft Head to break loose the Shaft Nose. Then unthread it completely off. The Shaft Nose (or PVC Pilot) can then be pulled out of the coupon and the coupon can then be driven out of the Shell Cutter. Holes are provided in the back plate of the Shell Cutter to assist in the coupons removal. Check the Shell Cutter for ware and broken or chipped teeth. Also check the retention pin system on the Shaft Nose or PVC pilot to see that it’s functioning properly. If the Shaft Nose was used, check the spade bit for ware, chips and that it’s still securely held. Draw the Shaft back into the machine by rotating the Brake Tube Handles in a counter-clockwise direction until you reached “zero” again. Reinsert the Brake Tube Bolt into the Brake Tube Collar. 10. Secure the back of the machine with the rear brace and wing nuts provided into the Work Station. 11. Remove the adapter bell by unscrewing the set screw and then unthreading the adapter from the Small hub.

  • Page 28: Care And Maintenance

    TAPMATE XL-424 Operating Manual ™ CARE AND MAINTENANCE: The TapMate XL-424, will provide a long life if it is properly cleaned and maintained between uses. With many external moving parts, it is necessary to keep the machine as clean as possible, particularly the threaded sections of the machine. These areas should be cleaned, lubricated and inspected for damage before and after each use. Damaged threads are very rare if kept clean, and the machine is properly handled. If threads become damaged, they are easily repaired with a file if the damage is noticed before becoming wedged in its mating part. ROUTINE MAINTENANCE: The following steps should be performed after each use. It's important to lubricate the external threads with penetrating type oil (WD40 is an example). This will allow the Brake Tube and Lead Nut to smoothly rotate. When assembling to do a tap, inspect the Hub Adapter o-ring and the Adapter Bell flat gasket. Replace as needed. Examine the rention ball system. It should require firm pressure to depress the balls, and they should snap back into place smoothly. If the balls are sticking, disassemble and clean the hole, ball and spring. Reassemble and re-examine to ensure that the retention balls are functioning properly. Check to see that the Spade Bit is sharp and that it is held securely in the slot. If the Spade Bit is chipped or damaged, it should be replaced or repaired. It is important to keep the Jam Nuts tight. Keeping them tight will hold the Cutters securely in place, and will also simplify their removal. Use only sharp hex wrenches to tighten set screws when securing Jam Nuts. ANNUAL MAINTENANCE: The following steps should be performed yearly. Lubricate the Shaft as it moves through the inside of the Lead Tube: To do this, remove both ”- 27 NPTF set screws located in the scale of the Lead Tube. In one hole, install...

  • Page 29: Small Shaft Head Assembly

    TAPMATE XL-424 Operating Manual ™ TapMate™ XL-424 (366-00) Items included with Base Machine ITEM NUMBER DESCRIPTION 366-00 Base Machine (see following page for parts list) 366-61 TM-XL, STORAGE-WORK STATION CRATE 366-43 TM-XL, LARGE ADAPTER HUB 366-42 TM-XL, SMALL ADAPTER HUB 366-10 TM-XL, LARGE SHAFT HEAD ASSEMBLY 366-11...
  • Page 30 TAPMATE XL-424 Operating Manual ™ TapMate™ XL-424 Base Machine only (366-00) ITEM DESCRIPTION NUMBER 366-23 TM-XL, LEAD TUBE 366-22-2A TM-XL, BRONZE BUSHING COMPLETE 366-57-3 TM-XL, POLY PAK, 2-1/4 ID X 2-3/4 OD X 3/16, #1870-2250 366-22-2 TM-XL, BRONZE BUSHING 366-57-2 TM-XL, 2-232 O-RING, 2-3/4 ID X 3 OD 366-23-54 TM-XL, LEAD TUBE RETAINING RING, HO-300ST(3.325 OD X .093)
  • Page 31 TAPMATE XL-424 Operating Manual ™ TM, ADAPTER BELL 350-05-XXXX 350-05-1032 TM,MJ ADAPTER,4 350-05-1048 TM,MJ ADAPTER,6 350-05-1064 TM,MJ ADAPTER,8 350-05-2032 TM,125# FLANGE ADAPTER,4 350-05-2048 TM,125# FLANGE ADAPTER,6 350-05-2064 TM,125# FLANGE ADAPTER,8 350-05-571 TM,ADAPTER BELL O-RING,3 350-05-512 TM,ADAPTER BELL SET SCREW 350-05-1080 TM, MJ ADAPTER, 10 TM, ADAPTER BELL (10 &12 INCH) 350-05-1096 TM, MJ ADAPTER, 12 350-05-XXXX...
  • Page 32 TAPMATE XL-424 Operating Manual ™ TM-XL, ADAPTER BELL 366-05-XXXX 366-05-1112 TM-XL, 14 INCH MJ ADAPTER 366-05-1128 TM-XL, 16 INCH MJ ADAPTER 366-05-1144 TM-XL, 18 INCH MJ ADAPTER 366-05-1160 TM-XL, 20 INCH MJ ADAPTER 366-05-1192 TM-XL, 24 INCH MJ ADAPTER 366-05-2112 TM-XL, 14 INCH FLANGE ADAPTER 366-05-2128 TM-XL, 16 INCH FLANGE ADAPTER...

  • Page 33: Jam Nut

    TAPMATE XL-424 Operating Manual ™ 366-11 TM-XL, SMALL SHAFT HEAD ASSEMBLY 1) 366-11-01 TM-XL, SMALL SHAFT HEAD 2) 366-09-01 TM-XL, SHAFT HEAD BOLT 3) 366-09-02 TM-XL, SHAFT HEAD KEY 4) 366-09-03 TM-XL, SHAFT HEAD KEY SCREW, SHCS 1/4-20 X 1-1/4, 366-10 TM-XL, LARGE SHAFT HEAD ASSEMBLY 1) 366-10-01 TM-XL, LARGE SHAFT HEAD...

  • Page 34: Tm-Xl, Pvc Pilot

    TAPMATE XL-424 Operating Manual ™ TM-XL,PVC PILOT,COMPLETE 366-39 QTY 2 1) 360-22-03 QVIM,SHAFT NOSE RETAINING PIN SET SCREW QTY 2 2) 360-22-04 QVIM,SHAFT NOSE RETAINING PIN SPRING QVIM,SHAFT NOSE RETAINING PIN QTY 2 3) 360-22-02 350-04 TM,PVC PILOT 350-21-561 TM,COUPON RETAINER BALL,5/16 350-21-55 TM,COUPON RETAINER SPRING 350-21-512 TM,COUPON RETAINER SET SCREW,3/8-24 X 3/8...

  • Page 35: Tm-Xl, Shaft Nose

    TAPMATE XL-424 Operating Manual ™ TM-XL,SHAFT NOSE,COMPLETE 366-38 QVIM,SHAFT NOSE RETAINING PIN SET SCREW QTY 3 1) 360-22-03 QVIM,SHAFT NOSE RETAINING PIN SPRING QTY 3 2) 360-22-04 QVIM,SHAFT NOSE RETAINING PIN QTY 3 3) 360-22-02 IVS, SPADE BIT 1 3/8 IN. FOR SHAFT NOSE QTY 1 4) 358-88-01 QVR,6 REAMER CLAMP SCREW,...

  • Page 36: Hydraulic Motor Assembly

    TAPMATE XL-424 Operating Manual ™ Hydraulic Motor Assembly (366-72-10) ITEM DESCRIPTION NUMBER 366-72-700 TM-XL, HYD MOTOR, WT700930C8330AAAAB TM-XL, HYD MOTOR/MANIFOLD O-RING 366-72-07 TM-XL, HYD HOLLOW HEX PLUG, 4 HP5ON 366-72-05 TM-XL, HYD MOTOR FLOW CONTROL 366-72-06 TM-XL, HYD PRESSURE GAUGE, 0-3,000 PSI 366-72-04 TM-XL, HYD MOTOR MANIFOLD 366-72-09...

  • Page 37: Travel Charts

    Transmate 07/21/2008 Waterworks Tools By Romac TapMate XL-424 ™ Pipe Drilling Machine T R AV E L C H A R T S Cast Iron Pipe .............. page 38 Ductile Iron Pipe ..........pages 39 - 40 C900 PVC Pipe ............page 41 C905 Pipe ............pages 42 - 43...
  • Page 38 TAPMATE XL-424 TRAVEL CHARTS ™ Cast Iron Pipe Nominal Size 15.30 17.40 19.50 21.60 25.80 4.80 6.90 9.05 11.10 13.20 15.65 17.80 19.92 22.06 26.32 PIPE OD 9.05 11.10 13.20 15.65 17.80 19.92 22.06 26.32 4.80 6.90 9.05 11.10 13.20 15.65 17.80 19.92...
  • Page 39 TAPMATE XL-424 TRAVEL CHARTS ™ Ductile Iron Pipe (including Concerte Lining) Nominal Size PIPE OD 4.80 6.90 9.05 11.10 13.20 15.30 17.40 19.50 21.60 25.80 Class 50 4.18 6.28 8.39 10.40 12.46 14.45 16.53 18.61 20.69 24.85 PIPE ID. SIZE thru thru thru...
  • Page 40 TAPMATE XL-424 TRAVEL CHARTS ™ Ductile Iron Pipe (including Concerte Lining) Nominal Size PIPE OD 32.00 38.30 44.50 50.80 57.56 61.61 65.67 Class 50 30.97 37.19 43.31 49.53 56.17 Pressure Class 150 psi. 60.28 64.30 PIPE ID. SIZE thru thru thru thru thru...
  • Page 41 TAPMATE XL-424 TRAVEL CHARTS ™ C900 PVC PIPE Nominal Size PIPE OD 4.80 6.90 9.05 11.10 13.20 4.20 ~ 4.37 6.35 ~ 6.28 8.33 ~ 8.24 10.21 ~ 10.11 12.14 ~ 12.02 PIPE ID. SIZE 4.27 ~ 4.20 6.13 ~ 6.04 8.04 ~ 7.92 9.87 ~ 9.72 11.73 ~ 11.56...
  • Page 42 TAPMATE XL-424 TRAVEL CHARTS ™ C905 PVC pipe with CI outside diameter Nominal Size PIPE OD 15.30 17.40 19.50 21.60 25.80 32.00 38.30 Class 80 DR 51 18.74 ~ 18.63 20.75 ~ 20.63 24.79 ~ 24.65 30.75 ~ 30.57 36.80 ~ 36.59 Class 100 DR 41 14.55 ~ 14.45...
  • Page 43 TAPMATE XL-424 TRAVEL CHARTS ™ C905 PVC pipe with CI outside diameter Nominal Size PIPE OD 44.50 50.80 Class 80 DR 51 42.76 ~ 42.51 48.81 ~ 48.53 Class 100 DR 41 42.33 ~ 42.03 48.32 ~ 47.98 Class 125 DR 32.5 41.76 ~ 41.43 47.67 ~ 47.30...
  • Page 44 TAPMATE XL-424 TRAVEL CHARTS ™ ASTM D2241 - IPS PVC Pipe Nominal Size PIPE OD 4.50 5.56 6.63 8.63 10.75 12.75 14.00 Class 80 SDR 64 4.36 ~ 4.32 5.39 ~ 5.35 6.42 ~ 6.38 8.36 ~ 8.32 10.41 ~ 10.37 12.35 ~ 12.30 Class 100 SDR 41...
  • Page 45 TAPMATE XL-424 TRAVEL CHARTS ™ ASTM D2241 - IPS PVC Pipe Nominal Size PIPE OD 16.00 18.00 20.00 24.00 30.00 36.00 Class 80 SDR 64 Class 100 SDR 41 15.22 ~ 15.11 17.12 ~ 17.00 19.02 ~ 18.89 22.83 ~ 22.67 28.54 ~ 28.33 34.24 ~ 34.00 SDR 32.5...
  • Page 46 TAPMATE XL-424 TRAVEL CHARTS ™...
  • Page 47 TAPMATE XL-424 TRAVEL CHARTS ™...
  • Page 48 TAPMATE XL-424 TRAVEL CHARTS ™ HDPE Nominal Size PIPE OD 4.50 4.80 5.56 6.63 6.90 8.63 9.05 Class 80 SDR 21 4.07 4.34 5.03 5.99 6.24 7.80 8.19 Class 100 SDR 17 3.97 4.23 4.91 5.85 6.09 7.61 7.98 PIPE ID. SIZE Class 128 SDR 13.5 3.83...
  • Page 49 TAPMATE XL-424 TRAVEL CHARTS ™ HDPE Nominal Size PIPE OD 10.75 11.10 12.75 13.20 14.00 16.00 18.00 Class 80 SDR 21 9.73 10.04 11.54 11.94 12.67 14.48 16.29 Class 100 SDR 17 9.49 9.80 11.25 11.65 12.35 14.12 15.88 PIPE ID. SIZE Class 128 SDR 13.5 9.16...
  • Page 50 TAPMATE XL-424 TRAVEL CHARTS ™ HDPE Nominal Size PIPE OD 20.00 22.00 25.80 Class 80 SDR 21 18.10 19.90 21.71 Class 100 SDR 17 17.65 19.41 21.18 PIPE ID. SIZE Class 128 SDR 13.5 17.04 18.74 20.44 RANGE Class 160 SDR 11 16.36 18.00...
  • Page 51 TAPMATE XL-424 TRAVEL CHARTS ™ Notes...
  • Page 52 ROMAC IND US T RI ES , I NC . • 1 . 8 0 0 . 4 2 6 . 9 3 4 1 • w w w . r o m a c . c o m...

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