TerraKing TKV 20 Operator's Manual

Material collection system tk95044

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OPERATOR'S MANUAL

TKV 20 Material Collection System

TK95044

8/8/2018

For your safety, please read and save all

safety and operating instructions prior to

using equipment.

BLUE

PMS

287

CMYK

C100 M87 Y20 K10

RGB

R32

G61 B124

Hex

#203d7c

Thread

Dark Royal

GREY

PMS

428

CMYK

C27 M17 Y17 K0

RGB

R195 G197 B200

Hex

#c3c5c8

Thread

Light Gray

BLACK

PMS

TBD

CMYK

C0 M0 Y0 K100

RGB

R0 G0 B0

Hex

#000000

Thread

Black

GOLD

PMS

3965

CMYK

C1 M14 Y99 K0

RGB

R254 G212 B2

Hex

#231f20

Thread

NFL Yellow

Table of Contents

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Summary of Contents for TerraKing TKV 20

Page 1 C1 M14 Y99 K0 R195 G197 B200 R254 G212 B2 #c3c5c8 #231f20 Thread Light Gray Thread NFL Yellow OPERATOR’S MANUAL TKV 20 Material Collection System TK95044 8/8/2018 For your safety, please read and save all safety and operating instructions prior to using equipment.
Page 2: Table Of Contents
Read this entire manual in its entirety, especially the safety determine compatibility. information, before operating. This manual is an important part of your TKV 20 Material Collection System (MCS). Keep this manual in a convenient location so that it can be accessed easily.
Page 3: Safety Labels
Safety Labels AVOID INJURY FROM MOVING PARTS • Do not operate without hose connected • Disconnect PTO before servicing ST48454 AVOID INJURY FROM MOVING PARTS • Keep hands, fingers and feet away • Disconnect power before servicing ST48295 AVOID INJURY FROM MOVING PARTS •...
Page 4 Safety Labels AVOID INJURY FROM MOVING PARTS • Do not operate without hose connected • Disconnect PTO before servicing ST48454 WARNING WARNING To Avoid Injury From Thrown Objects To Avoid Injury From Moving Parts • Keep bystanders away • Do not operate without hose connected •...
Page 5 Safety Labels DANGER AVOID INJURY FROM MOVING PARTS • Do not operate without shields in place • Disconnect PTO before servicing ST48453 ROTATING DRIVELINE: WARNING To Avoid Injury From Moving Parts CONTACT CAN CAUSE DEATH • Do not operate without shields in place •...
Page 6: Safety
• Keep hands, feet, clothing, jewelry, and long hair away from • DO NOT allow anyone to ride in or on the TKV 20. any moving parts, to prevent them from getting caught. Operating Safely •...
Page 7: Parts In Kit
Main Components Other Requirements Front Ballast Description Qty. A full TKV 20 can weigh upwards of 600 pounds. Refer TKV 20 Main Assembly to the manufacturer or dealership for proper ballasting requirements. 5' of 8" dia. Steel Coil Hose Hose Clamps...
Page 8: Assembly
Sizing the PTO Shaft Slide PTO Shaft apart and connect the half with the round hole to the TKV 20 and the spline half to the tractor’s PTO shaft. Lift and lower the 3-point arms to find the position where the two ends are closest together.
Page 9 Flip up the shield (A). With square key (B) in keyway Position mower deck in lowest mowing position. of the shaft, slide the PTO shaft onto the TKV 20 and Slide hose on front of blower as far as possible. Lay tighten the setscrew (C) to 28 +/-2 ft.
Page 10 1. Install the two plastic end caps onto each foot of the storage legs. 2. Lift TKV 20 with 3-point, remove the wire lock pin (A) and the storage stand will drop off. With the shorter end of the leg down slide the stand into the storage channel (B), and fasten with the wire lock pin (C).
Page 11 Assembly Remove the four bolts on the top pin brackets (D) and support bracket (E) and slide them over to the next set of holes on the frame. Reinstall hardware and torque to 30 +/-1 ft. lbs. Reinstall the shields.
Page 12: Operation
Moisture can damage the hopper and damp For longer belt life on the mower deck and the TKV 20, material is a fire hazard. engage the PTO with the tractor at idle and throttle up to full PTO RPMs.
Page 13: Troubleshooting
Troubleshooting Belt are Slipping/Smoking During Startup Below are common symptoms that may be experienced when the TKV 20 is in operation. Suggested solutions are listed to help remedy the situation. • Check to see if the fan is jammed. If so, consult Unclogging Fan and Chute section on page 14.
Page 14 Unlatch the hose clamp (C) and remove the hose. Remove the clogged material from inside of the blower housing. Rotate the fan to ensure it is not stuck. Fan should rotate with minimal resistance clockwise or counter- clockwise. If fan is stuck, contact TerraKing for support.
Page 15: Maintenance
Maintenance Maintenance Schedule Belt Replacement Blower Belt Each Initial 5 Hrs Hrs Annually Disconnect PTO shaft. Belt tension: Check Remove the two shields from locations (A) and loosen and adjust/replace the idler bolt (B). PTO shaft cross and bearing, lube PTO shaft telescoping member, lube...
Page 16 Maintenance Belt Replacement Remove the four bolts (D) and the bolt on the idler brackets (E). PTO Belt Disconnect the PTO shaft. Remove the two shields (A) and the nut (B) from the idler. Remove idler. Twist the bracket (F) and remove the belt from the pulley around the bracket.
Page 17: Maintenance
Maintenance PTO Shaft Lubrication Cleaning and Seasonal Storage NOTE: See page 15 for recommended service intervals in Empty the hopper before removing from the tractor. Maintenance Schedule table. Raise the hopper lid and clean the screen using a Lubricate all fittings with lithium soap compatible E.P. cloth or soft-bristle brush.
Page 18: Specifications
Specifications Hopper Capacity 20 bu. (705 L) 25 cu ft (0.7 m3) Weight Empty: 390 lb. (177 kg) Full: 650 lb. (295 Kg); Varies based on material Ground Clearance 6-3/8 in. (162 mm.) (Distance between lower 3-point pins to bottom of hopper) Material Sides: 1/16 in.
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Page 20: Warranty
Failure to adhere to this will void the warranty. TerraKing will not be responsible for labor, loss, or consequential damage of any kind or character caused by defective parts, or for charges incurred in the replacement or repair of defective parts.