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Screw Pocket Machine Owner’s Manual SPM301, SPM301HD & SPM301NE SPM301 Screw Pocket Machine Proudly made in the www.safetyspeed.com Read and understand this manual before operating this tool. Failure to follow the safety precautions and instructions can result in serious injury or death. Keep this manual in an accessible and safe location for future reference.
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SSM # 763-755-1600. This manual applies to the following SSM Screw Pocket Machines: SPM301 SPM301HD SPM301NE (Non-Electric) Enter your model number and serial number for quick and easy reference when ordering accessories, supplies or parts.
Keep this manual in an accessible and safe location for future reference. Electronic copies of this manual are available at www.safetyspeed.com. Printed copies are available by calling SSM 763-755-1600. Indicates a hazardous situation which, if not avoided, will result in death or serious injury.
Safety Warning Labels Identified Do Not Place Keep Hands Clear Of Area To Prevent Pinching Do Not Place Hands Under Guard Hands Under Guard Do Not Operate In Wet Conditions SPM301 ONLY! Do Not Use Oil In Air System Disconnect Power Before Opening Depth Gauge Clockwise Raises Read Manual Before Operating...
When using electric tools, always follow basic safety precautions to reduce the risk of fire, electric shock, and personal injury. READ AND SAVE ALL INSTRUCTIONS FOR FUTURE USE. Before use, be sure everyone using this tool reads and understands this manual as well as any labels packaged with or attached to the machine. 1.
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16. GROUND YOUR MACHINE. See “Electrical Safety,” page 9. 17. AVOID ACCIDENTAL STARTING. Be sure your tool is turned OFF before plugging it in. Do not use the machine if the power switch does not turn it on and off. Observe correct Lockout/Tagout procedures when performing maintenance on the machine.
30. NEVER STAND ON THE MACHINE. Serious injury could occur if the machine is tipped or if you unintentionally contact the cutting bits. 31. HOME CENTERS AND COMMERCIAL LOCATIONS should check as part of the installation with their local electrical contractor to be sure the proper amount of electrical power (volts/amps) and/or air supply will be available for this machine during all operating hours and conditions.
Electrical Safety Improperly connecting the grounding wire can result in the risk of electric shock. Check with a qualified electrician if you are not sure that the outlet is properly grounded. Do not modify the plug provided with the tool. Never remove the grounding prong from the plug. Do not use the tool if the cord or plug is damaged.
Figure 4: Temporary Grounding Adapter Extension Cords Extension cords are NOT recommended. If an extension cord is used, please adhere to the following suggestions. Grounded tools require a three-wire extension cord. As the distance from the supply outlet increases a heavier-gauge extension cord must be used. Extension cords with inadequately sized wire causes a serious drop in voltage, resulting in loss of power and possible motor damage.
The SPM301 requires a dedicated 110 Volt, 20 Amp circuit and includes a cord and plug. The SPM301HD requires a 20 Amp, 208-230 Volt, single phase dedicated circuit and cord. A minimum 12/4 cord, to be connected to a plug or a disconnect is required. The circuit must include a (N) neutral (common, white), two powered lines (L1 &...
The SPM301 router includes a 1/2” collet installed and an optional 3/8” router collet with the parts box. The SPM301 drill includes a 1/4” collet. The SPM301HD router includes a 3/8” collet (ER 20), installed. The SPM301HD drill includes a 1/4” collet. NOTE: Sioux Tools offers an optional 9/64” collet for the SPM301HD air drill.
Unpacking Removing plastic sheeting, protective cardboard, and wood crating. NOTE: Uncrating material and methods vary by model and accessories. See instructions below. Have a helper(s) assist in removing crate and machine from pallet. Remove screws from cleat Remove 3 screws from each corner Remove 3 screws from each corner...
“Installing a Router Bit” or “Installing a Drill Bit”. 5. Attach clean, dry, air supply to machine, minimum 80 PSI, maximum 150 PSI. Air use @ 80 PSI: SPM301, 1-2 CFM; SPM301HD, 30 CFM. If your model includes a pneumatic oiler (e.g. SPM301HD), make sure it is filled with “pneumatic tool oil”...
Figure 10: Installing a Router Collet Nut Bit (SPM301 shown) Bit Gauge Spindle Nut Router Mount Router Bit Installing a Router Bit (all models): 1. Unplug tool and disconnect air supply. 2. Select correct router bit for your application. NOTE: (Contact your machine dealer or SSM (763-755-1600) for help in selecting the appropriate router bit for your materials and applications).
NOTE: If the Bit Gauge is not available, the router bit should extend 3-1/16” from the top of the “Router Mount”. Measure from the top of the router mount to the top of the bit with an accurate and square measuring device. Or call SSM for a temporary solution (763)-755-1600. Installing a Drill Bit Unplug tool and disconnect air supply before making adjustments, installing bits or accessories.
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2. Using the wrench kit provided, loosen the collet nut (Fig. 12), while holding the spindle nut, and remove drill bit. NOTE: The SPM301HD requires two (included) wrenches to loosen and tighten the collet nut. 3. Select new/sharp drill bit.
OPERATION The following are suggestions that give a general idea of how a Screw Pocket is intended to be operated. No instructions can replace common sense and experience. Be sure all operators have enough time and material to become familiar with the operating characteristics of this machine, and have FULLY READ AND UNDERSTOOD all operating and safety instructions.
Variable Cycle Speed All models have variable cycle speed control. The speed control adjustment knob is located on the side of the machine (Pg.20, Fig.13) and includes a basic guide for various speed settings. Rotate the knob counterclockwise to reduce cycle speed and clockwise to increase cycle speed. Use slower speeds when cutting deep pockets and/or harder materials.
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When cutting deep pockets, it may be necessary to reduce cycle speed. Using a fast cycle along with deep pockets in hard materials can stall the machine or break the bits. If the router or drill stalls, TURN THE SWITCH OFF and remove the workpiece. Do not turn the switch on and off.
Janka Hardness Chart The chart below shows the test results of some of the most common woods species. The Janka hardness test measures the resistance of the wood species to denting and wear. The test results shown below were done in accordance with “ASTM D 1037-12”...
Pocket Depth Adjustment The Screw Pocket Machine can be adjusted for varying pocket depths. The pocket depth adjustment handle is located on the front of the machine (Fig 14). Turn the handle counterclockwise to cut shallower pockets, and clockwise to cut deeper pockets. One revolution of the handle will move the pocket approximately 1/64”. Use the, red Depth Gauge (Fig.
When cutting deep pockets, it may be necessary to reduce cycle speed. Using fast cycles along with deep pockets in hard materials can stall the machine or break the router bit and/or drill bit. Selecting Screws There are many types and sizes of pocket hole screws available. When choosing the appropriate screw for your applications always choose high quality, self-tapping screws designed for pocket holes.
Depth Gauge The red (Pocket) Depth Gauge (Fig. 15) is factory calibrated to indicate the approximate center of the screw depth (where the screw exits the stock being machined). The Depth Gauge can be recalibrated to indicate the depth of the pocket, depending on preferences and applications.
8. Slide the Depth Gauge up or down the same distance as the earlier measurement. Use the pencil line and top of Router Arm as references for measurement and to determine movement of Depth Gauge. 9. Hold the Depth Gauge in position and tighten both bolts. 10.
The Fence (Fig. 18) aligns the edge of stock in the proper location for the pocket hole and length of the “Web” (Fig. 16), (distance from end of stock to end of pocket hole). The Fence is adjustable and can be positioned for various screw lengths and material thicknesses.
The two Perpendicular Guides can be adjusted to properly position rails or other narrow material for fast and accurate repetitive pocket holes. The Guides establish the “Offset” for the pocket holes. Each Guide is held in place with two adjustment knobs. To adjust, loosen the two knobs, slide the Guide to the desired location, confirm guide is perpendicular to the fence and tighten the two knobs.
7. 4. SPM301HD only: Disconnect air supply by pushing IN on the air line while pulling back (away from air line) on the collar of the air connection, then pull hose from connection while holding collar back.
5. SPM301HD router only: Remove the three lock nuts from Router Mount Bolts (Fig. 21). 6. SPM301HD router only: Loosen the three Router Mount Bolts (Fig. 21). Support the motor by hand while removing the three Router Mount Bolts. 7. Support the motor by hand and carefully pull it free of the motor mount(s)
Bit Gauge. 4. SPM301HD only. Re-install the air line to the drill motor. Pull back on the collar of the air line fitting. Push the line into the fitting while twisting slightly. The collar will “click” into place when the line is seated properly.
Contact your Safety Speed Manufacturing dealer or SSM for technical advice and repair parts (763) 755-1600. Much information can be found at . Have your model number and serial number available www.safetyspeed.com when calling for parts or advice. See inside front cover, of this manual, for serial label location and information.
Adjusting the 3-Way (poppet) Valve Unplug tool and disconnect air supply before making adjustments or installing bits. Observe appropriate Lockout/Tagout procedures to insure the tool cannot accidentally be powered. The 3-Way (poppet) Valve is located on the inside, front wall of the cabinet approximately midway down (Fig. 24). This valve controls the air cycle to release the pneumatic clamp.
3-Way (poppet) Valve Bracket Valve Bracket Adjustment Bolts Guide Arm Figure 25: 3-Way (poppet) Valve Bracket (valve not shown for clarity) Dust Collection Connecting the machine to a dust collection system is recommended. A 3” hose is included. 600 CFM is DETAIL A SCALE 1 : 1 the minimum recommended air flow.
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