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Summary of Contents for Lumen SB7250XX-BLK
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7” LED sealed beam headlamp with switchback Halos and DRL INSTALLATION INSTRUCTIONS For 2007 and newer Jeep Wrangler JK SB7250XX-BLK, SB7250XX-CHR, SB7050BA-BLK, SB7060XX-BLK, SB7060XX-CHR, SB7160XX-CHR, SB7160XX-BLK, SB7150FA-BLK, SB7150FA-CHR, SB7823XX-BLK, SB7822XX-BLK, SB7822XX-CHR, SB7824XX-BLK, SB7824XX-CHR, SB7827XX-BLK...
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These instructions may vary slightly among different model year Wranglers. They can also be used as general guidelines for any year and model vehicle. Caution These instructions presume some automotive technical knowledge/repair experience. If you are unfamiliar with basic automotive repair, please seek professional installation assistance. These instructions are not intended to take the place of good workshop practices and common sense.
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In the box: Verify that you have 2 of each of the following, as shown in photo below: 7” sealed beam headlamp, with 3 prong connector plus red and green switchback halo wiring; “LED Canbus” wire connector, with male 3 prong plug on one end and female 3 prong plug on other;...
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STEP 1: Removal of factory (existing) headlamps The Jeep headlamp removal requires that the grille be removed first. To remove the grille: open the hood; along the top of the grille where it meets the shroud, remove all the plastic clips. Circled are 3 of the clips to be taken out when removing the Jeep grille Use philips and/or flat blade screwdrivers to remote clips (clip design may be differ on your vehicle) Gently pull the top of the grille outward, away from the car.
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The bottom of the grille is held in place by clips. Gently pull on the bottom of the grille until the clips disengage; remove the grille from the car and put aside in a safe place. The bottom clips (circled) are disengaged by pulling at the bottom of the grille To remove the headlamps: Remove the metal bezel ring, which is held in place with 4 screws.
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STEP 2: Making the DRL light electrical connection The procedure below results in the DRL illuminating WHITE whenever the key is “on” (DRL function). Should you desire different functionality, you would alter the connections as necessary. Below are two recommended methods for making these connections. Method A: Making the DRL connection at a 12V accessory socket.
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Pass this red wire through the headlight bezel opening, in order to avoid pinching it when the headlight assembly is installed. Caution Some Jeeps have TWO 12v accessory sockets, one hot with the key on, and one hot all the time.Select the one which is “on”...
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Run the red wire through the firewall and under the dash. Access the wiring behind the 12V accessory socket. (You may need to view videos online to learn the proper way to remove the dash of your vehicle). With the ignition on, using the multimeter/test lamp, probe the two wires to find the one which is hot with key on.
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Pass this red wire through the headlight bezel opening, in order to avoid pinching it when the headlight assembly is installed. Bussmann ‘‘Add-a-circuit’’. Part# BP/HHH-RP ® Important! If there is a fuse in your chosen fuse box location, move it to the lower fuse location in the ‘‘Add-a-circuit’’...
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With the blades of the ‘‘Add-a-circuit’’ pointing down, the lower fuse receptacle is to be used for the existing fuse in your fuse box. Plug that fuse in the ‘‘Add-a-circuit’’. The upper fuse receptacle is to be used for the accessory you are adding. Plug that fuse in. For DRL function of a sealed beam headlight, a 10 AMP fuse is sufficient.
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STEP 3: Making the turn signal electrical connections The procedure below results in each halo ring blinking AMBER with its respective turn signal. Should you desire different functionality, you would alter the connections as necessary. Extend the green halo switchback wire by attaching additional length wire to it as necessary. In the photo below, we crimped an additional length of black wire onto the green wire.
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Ensure that this green/black wire passes through the headlight bezel opening. This is to prevent pinching of the wires during the headlight reinstallation. This green/black wire needs to be connected to the corresponding signal wire. In order to do this: Turn on the ignition;...
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1. Probe from multimeter probes turn signal wire. 2. Turn signal bulb is on (actually blinking on/off). 3. Multimeter confirms 12V at turn signal wire Splice this green/black wire into the vehicle’s turn signal wire, using a 3M Scotch Lok or similar. Securely insulate the splice with electrical tape.
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STEP 3: Making the headlamp electrical connections Switchback Halo Wiring H4 Bulb (3-Prong) Connector H13 Bulb Connector Working at one side of the car a time, begin at the vehicle’s factory headlamp harness. Take the headlamp ‘‘Plug n-play’’ connector from the LED headlight kit, and plug it into the factory connector.
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Carefully route all wiring through the headlamp bezel opening. Take your time and do not force the wiring, there is ample room for all the wires. Use cable ties to neatly secure all wiring. Install the LED headlamp in place by reatiaching the bezel ring. Repeat Steps A D above for the other side.
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Do you have a question about the SB7250XX-BLK and is the answer not in the manual?
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