Summary of Contents for Royal Gazelle CityZen Speed Powertube
- Page 1 Royal Gazelle Repair and Maintenance Information Service handbook / Technical manual CityZen Speed Powertube VIN numbers starting with *XRGA2xxxxxxxxxxxx*...
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Page 2: Table Of Contents
List of interchangeable parts Wiring diagrams Component & diagnostic information Diagnostic fault-codes 10. Software versions 11. Special tools and equipment 12. Customer technical support 13. Royal Gazelle maintenance schedule 14. Royal Gazelle maintenance record Repair and Maintenance Information. Version 1.00, 02-07-2018... -
Page 3: Maintenance And General Instructions
1. Maintenance and general instructions For general information about service and maintenance, refer to the Gazelle User Manual. Dutch: www.gazelle.nl/media/gene-cms/a/l/algemene_gebruiksaanwijzing_gazelle_fietsen.pdf English: www.gazellebikes.co.uk/media/6314/user-manual-gazelle.pdf 2. General work units for city bikes and E-bikes TYRES AVERAGE BRAKES AVERAGE LIGHTING AVERAGE MINUTES MINUTES MINUTES Repairing front or rear Replacing or adjusting: Replacing:... - Page 4 TYRES AVERAGE BRAKES AVERAGE LIGHTING AVERAGE MINUTES MINUTES MINUTES COAT GUARD Completely replacing Wheel weaving: rear mudguard Replacing (set) STAND Equal flange height CABLES Replacing Unequal flange height Replacing and adjusting: HANDLEBAR Eccentric Front brake Replacing and adjusting: Mounting and demounting: Rear brake Handlebar without Front wheel...
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Page 5: General Work Units For Atb/Race/Hybrid
3. General work units for ATB/race/hybrid TYRES AVERAGE BRAKES AVERAGE CRANKSHAFT AVERAGE MINUTES MINUTES MINUTES Repairing front or rear Replacing and adjusting: Mounting and inner tyre adjusting cleats Replacing front or rear Front or rear brake pads Replacing: tyre Rear tyre – aluminium Mounting front or rear V Left crank frame... - Page 6 TYRES AVERAGE BRAKES AVERAGE CRANKSHAFT AVERAGE MINUTES MINUTES MINUTES Inner cable cantilever Mounting aerobar Eccentric brake Outer cable front or Headset (excl. milling) Adjusting hub or rear brake – derailleur Straight handlebar Front fork (incl. milling) MUDGUARDS Outer cable front or Suspension front fork Press up system rear brake –...
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Page 7: Torque Table
4. Torque table If a torque is marked permanently on a component, this value must be used instead of the following values in the tables. Table 1: standard tightening torques (Nm): STEEL AND STAINLESS STEEL STEEL OR STAINLESS STEEL IN COMBINATION COMBINATION WITH ALUMINIUM [NM]... -
Page 8: Fork Maintenance Guide
5. Fork Maintenance guide POST-MODERNE UNICON™ Suspension Fork with PrμF™ Micro-Adjustment UNICON™ - Concentric Uni-Shock Suspension Fork with Patented PrμF™ System - Precision Micro-adjustment Fork System 1. Introducton of the PrμF™ Micro-Adjustment Adjustment of the Play-Control This document explains the simple but important steps to properly adjust this Post-Moderne suspension fork’s side-play. It’s important to carefully and properly adjust the side-play for these reasons: Minimize the chance for fore/af ibratons during braking. -
Page 9: List Of Interchangeable Parts
6. List of interchangeable parts Guidelines for replacement of speed e-bike/pedelec parts up to a pedal assist of 45 km/h (28 mph) CATEGORY 1 CATEGORY 2 Important basic information Components which may only be replaced upon presentation of valid test report (parts approval (ABE*, EC, ECE) or part certificate - Speed e-bikes with a motor assistance of up to Handlebar-stem unit... - Page 10 CATEGORY 3 CATEGORY 4 Components which may be replaced under the Special notes for mounting accessories conditions described below Pedals - Additional battery/rechargeable battery-operated Including approved reflectors, provided the pedal is headlights are not permissible. not wider than the series/original pedal (vehicle with 2002/24/EC approval).
- Page 11 CATEGORY 3 CATEGORY 4 Components which may be replaced in Special notes for mounting accessories consideration of the conditions described below Chain / Toothed belt Provided that the original width is observed. Rim tape Rim tapes and rims must be compatible. Modified combinations may result in rim tape shifting and thus defective inner tubes.
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Page 12: Wiring Diagrams
7. Wiring diagrams DownTube + Frame Bracket Charging Battery Socket ChainStay Handlebar Speed Sensor Remote Control Luggage carrier Motor + Display Rear light Controller Lic. Plate light Horn Brake light Horn Button Headlight L brake Sensor R brake Sensor Number Description Gazelle Article numbers Bosch Performance Line Speed Drive Unit... -
Page 13: Component & Diagnostic Information
8. Component & diagnostic information Diagnostic information is available after training at one of the Bosch training facilities. Dealers in Germany, Switzerland, Denmark, Finland, Norway, Sweden, Belgium, the Netherlands, Italy, the UK, Spain, France and Austria can register for training sessions via their service partner’s web shop at www.bosch-ebike.com/ webshop (all countries except Switzerland) and... -
Page 14: Royal Gazelle Maintenance Schedule
13. Royal Gazelle Maintenance schedule CUSTOMER NAME VIN NUMBER ORDER NUMBER DEALER SIGNATURE BEFORE EACH EACH 3000 EVERY RIDE 250-500KM OR ONCE A YEAR Check tyre pressures & add air if needed. The tyre pressure should at all time be in the range indicated on the tyre. - Page 15 BEFORE EACH EACH 3000 EVERY RIDE 250-500KM OR ONCE A YEAR Use a torque wrench to check the tightness of the: motor bolts, crank arm bolts, pedals, chain ring bolts, saddle bolts, seat post bolts, stem bolts, handlebar bolts and all accessory mounting bolts/screws. Refer to the tightening torque table for the correct tightening torques Grease the cables to prevent binding and check...
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Page 16: Royal Gazelle Maintenance Record
14. Royal Gazelle Maintenance Record CUSTOMER NAME VIN NUMBER ORDER NUMBER DEALER SIGNATURE Service/repair date: Service/repair date: Type of service: maintenance / repair Type of service: maintenance / repair Work done, parts replaced: Work done, parts replaced: Dealer/service operator stamp & signature: Dealer/service operator stamp &... - Page 17 Service/repair date: Service/repair date: Type of service: maintenance / repair Type of service: maintenance / repair Work done, parts replaced: Work done, parts replaced: Dealer/service operator stamp & signature: Dealer/service operator stamp & signature: Service/repair date: Service/repair date: Type of service: maintenance / repair Type of service: maintenance / repair Work done, parts replaced: Work done, parts replaced:...
- Page 18 Publisher © Koninklijke Gazelle N.V. After Sales All rights reserved. Not to be reprinted, translated or duplicated either wholly or in part without prior written permission. Errors and omissions excepted; subject to technical amendment. ROYAL DUTCH Gazelle N.V. Wilhelminaweg 8 6951 BP Dieren The Netherlands www.gazellebikes.com...
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