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Zone Offroad Products D1201 Installation Instructions

Zone Offroad Products D1201 Installation Instructions

Leveling kit d1201

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Read and understand all instructions and warnings prior to installation of product
and operation of vehicle.
Zone Offroad Products recommends this system be installed by a professional technician. In addition to these instructions, profes-
sional knowledge of disassembly/ reassembly procedures and post installation checks must be known. Minimum tool requirements
include the following: Assorted metric and standard wrenches, hammer, hydraulic floor jack and a set of jack stands. See the "Special
Tools Required" section for additional tools needed to complete this installation properly and safely.
»
P
S
roduct
afety
Certain Zone Suspension Products are intended to improve off-road performance. Modifying your vehicle for off-road use may result
in the vehicle handling differently than a factory equipped vehicle. Extreme care must be used to prevent loss of control or vehicle
rollover. Failure to drive your modified vehicle safely may result in serious injury or death. Zone Offroad Products does not recom-
mend the combined use of suspension lifts, body lifts, or other lifting devices.
You should never operate your modified vehicle under the influence of alcohol or drugs. Always drive your modified vehicle at
reduced speeds to ensure your ability to control your vehicle under all driving conditions.
Always wear your seat belt.
»
t
S
echnical
uPPort
www.zoneoffroad.com may have additional information about this product including the lat-
est instructions, videos, photos, etc.
Send an e-mail to tech-zone@ridefox.com detailing your issue for a quick response.
888.998.ZONE
Call to speak directly with Zone tech support.
»
P
-i
re
nStallation
Special literature required: OE Service Manual for model/year of vehicle. Refer to
1.
manual for proper disassembly/reassembly procedures of OE and related components.
2.
Adhere to recommendations when replacement fasteners, retainers and keepers are
called out in the OE manual.
Larger rim and tire combinations may increase leverage on suspension, steering, and
3.
related components. When selecting combinations larger than OE, consider the additional stress you could be inducing on the OE
and related components.
Post suspension system vehicles may experience drive line vibrations. Angles may require tuning, slider on shaft may require
4.
replacement, shafts may need to be lengthened or trued, and U-joints may need to be replaced.
Secure and properly block vehicle prior to installation of Zone Offroad Products. Always wear safety glasses when using power
5.
tools.
If installation is to be performed without a hoist, Zone Offroad Products recommends rear alterations first.
6.
Due to payload options and initial ride height variances, the amount of lift is a base figure. Final ride height dimensions may vary
7.
in accordance to original vehicle attitude. Always measure the attitude prior to beginning installation.
»
Zone Offroad Products • 491 W. Garfield Ave., Coldwater, MI 49036 • 888.998.ZONE • www.zoneoffroad.
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arning
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D1201 Installation Instructions
2013 Dodge Ram 3500 4WD
2014 Dodge Ram 2500 4WD
Leveling Kit D1201
Difficulty Level
easy
1
2
3
4
5 difficult
Estimated installation: hours
Special Tools Required
General Tools
Tie Rod Separator (recommended)
Tire/Wheel Fitment
35x12.50 w/ 5.5" of Backspacing
rev091318
com

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Summary of Contents for Zone Offroad Products D1201

  • Page 1 Extreme care must be used to prevent loss of control or vehicle rollover. Failure to drive your modified vehicle safely may result in serious injury or death. Zone Offroad Products does not recom- mend the combined use of suspension lifts, body lifts, or other lifting devices.
  • Page 2: Installation Instructions

    Raise the front of the vehicle and support frame rails with jack stands. Support the front axle with a hydraulic jack, and remove the front wheels. Disconnect the sway bar links from the sway bar, and allow the sway bar to swing up. (Fig 2) Figure 2 pg. 2 - D1201 Installation -...
  • Page 3 Disconnect the drag link from the pitman arm, use correct puller to avoid damag- ing the tie rod end boot. (Fig 4) Figure 4 Disconnect the front shocks from the axle, keep the lower mounting bolt and nut tab. (Fig 5) Figure 5 D1201 Installation - pg. 3...
  • Page 4 Reattach the factory brake line brackets to the axle with factory hardware. Tighten to 12 ft-lbs. Install wheels, if installing aftermarket wheels remove the retaining clips on the lug studs before installing new wheels. Tighten to factory specifications. pg. 4 - D1201 Installation -...
  • Page 5 Failure to perform hose check/ replacement may result in component failure. 3. Perform head light check and adjustment. 4. Re-torque all fasteners after 500 miles. Always inspect fasteners and components during routine servic- ing. D1201 Installation - pg. 5...