Troxler 5151 Manual Of Operation And Instruction
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Troxler 5151 Manual Of Operation And Instruction

Troxler 5151 Manual Of Operation And Instruction

Automatic drying unit
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Manual of Operation and Instruction
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NOTE
Before using the Model 5151, carefully read this
manual. It is especially important to understand the
Safety Warnings at the beginning. Keep this manual
in a safe place that is always easily accessible during
the use of the ADU.
Troxler Electronic Laboratories, Inc.
3008 E. Cornwallis Road  P.O. Box 12057
Research Triangle Park, NC 27709 U.S.A.
Phone: 1.877.TROXLER
Outside the U.S.A.: +1.919.549.8661
Fax: +1.919.549.0761
www.troxlerlabs.com

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Summary of Contents for Troxler 5151

  • Page 1 Manual of Operation and Instruction NOTE Before using the Model 5151, carefully read this manual. It is especially important to understand the Safety Warnings at the beginning. Keep this manual in a safe place that is always easily accessible during the use of the ADU.
  • Page 2 Troxler products are protected by U.S. and foreign patents. Copyright  2009 – 2011 Troxler Electronic Laboratories, Inc. All Rights Reserved No part of this manual may be reproduced or transmitted in any form or by any means, electronic or mechanical, including...
  • Page 3 Waldstrasse 82239 Alling 1F, Bldg G, No. 1 Guotai North Road near Munich, Germany ZJG, China, 215600 Phone: ++ 49.8141.71063 Phone: 0086.512.56793702 Fax: ++49.8141.80731 Fax: 0086.512.56793701 troxler@t-online.de kjin@troxlerlabs.cn To locate an independent, Troxler-authorized service partner near you, call 1.877.TROXLER (1.877.876.9537). Model 5151...

  • Page 4: Maintenance & Service

    ABOUT THIS MANUAL The Model 5151 Manual of Operation and Instruction provides detailed information about the Automatic Drying Unit (ADU). The manual includes product safety information, as well as instructions for the proper installation and use of the ADU. This manual is organized as follows: Chapter 1, Introduction –...
  • Page 5 HOW TO USE THIS MANUAL The Model 5151 Manual of Operation and Instruction contains information on safely using the ADU. Also included in this manual are safety warnings, basic parameter setup, system troubleshooting, and general maintenance. Do not attempt to operate the ADU before reading this manual and the safety warnings posted on the unit.
  • Page 6 CONVENTIONS USED IN THIS MANUAL Throughout this manual the following symbols and special formatting are used to reveal the purpose of the text. WARNING Warnings indicate conditions or procedures that, if not followed correctly, may cause personal injury. CAUTION Cautions indicate conditions or procedures that, if not followed correctly, may cause equipment damage.

  • Page 7: Table Of Contents

      Setup Menu ......................... 3-2   APPENDIX A. MAINTENANCE & TROUBLESHOOTING   Maintenance & Service ....................A-2   Troubleshooting ....................... A-5   Replacement Parts ......................A-7   Optional Accessories ...................... A-7   Returning Parts for Service ................... A-8 Model 5151...
  • Page 8 APPENDIX B. MENU MAP   Menu Map Description ....................B-2 APPENDIX C. SPECIFICATIONS   Mechanical Specifications ..................... C-2   Electrical Specifications ....................C-3   Environmental Performance ..................C-4   INDEX WARRANTY viii...
  • Page 9 LIST OF FIGURES Figure 1-1. Model 5151 Automatic Drying Unit ......1-3  Figure B-1. Model 5151 Menu Map ..........B-3  Model 5151...
  • Page 10 LIST OF TABLES Table 2-1. Control Panel Keys and Buttons ......... 2-2 ...
  • Page 11 The ADU is a safe, durable unit. Troxler cannot anticipate every example of improper or unauthorized use of this unit that may lead to malfunction or accident. Thus, if a particular use is not specifically mentioned in this manual as authorized, then consult Troxler about the alternate use.
  • Page 12 Cautions and Warnings Right Side of Unit Connection for 100 – 132 (or 180 – 240) VAC, 50/60 Hz  output power to control a vacuum pump. This connection provides the same voltage as that supplied to the ADU. Ensure that the vacuum pump is rated for the proper voltage.
  • Page 13 This chapter covers the following topics and tasks:  An introduction to your new ADU  Included parts and accessories  Inspection and unpacking  Assembly and first time use Model 5151...

  • Page 14: Introduction To The Adu

    The Automatic Drying Unit is a fully-automated device that dries specimens placed in the chamber. It is intended for use with compacted asphalt core samples as well as loose asphalt mix and loose aggregate (with supplied sample bag). In comparison to the current methods used for drying these samples, the ADU is very fast and convenient.
  • Page 15 FRONT VIEW REAR VIEW Figure 1-1. Model 5151 Automatic Drying Unit Model 5151...

  • Page 16: Parts And Accessories

     The vacuum pump (not shown) removes moisture from the specimen.  The vacuum pump power receptacle powers the vacuum pump.  The Model 5151 Manual of Operation and Instruction (not shown) provides the operating instructions for the ADU. NOTE Troxler provides the option to purchase the ADU with or without a Busch 7 CFM heavy-duty pump (part number 117209).

  • Page 17: Unpacking And Inspection

    To prevent personal injury, observe proper lifting techniques when unpacking and installing the unit. Troxler recommends that the ADU be lifted by two people, with one person at each end. Unpacking Upon receiving the ADU from the factory, perform a complete inspection and inventory as described below.
  • Page 18 Inspection After unpacking, check to see that the following are included:  Model 5151 Automatic Drying Unit  Pump with attached moisture reservoir (if purchased)  Vacuum tubing (2) and clamps (2)  Chamber Lid  Power cord  Aggregate bag ...

  • Page 19: Site Selection

    The ADU requires a 100 – 132 (or 180 – 240) VAC,  50/60 Hz single phase input power. For electrical safety reasons, the AC power cable that  provides power from the ADU to the vacuum pump should not exceed 3 ft (10 m). Model 5151...

  • Page 20: Assembly And First Time Use

    To begin using the ADU, follow the installation steps below: . Following the site selection guidelines in the previous section, set the ADU in the selected location. . Using the 12 mm (1/2 in.) ID tubing and hose clamps provided with the unit, connect the vacuum pump to the vacuum fitting on the side of the unit.
  • Page 21 This chapter covers the following topics and tasks:  Getting started with the ADU  About the control panel  Instructions for drying a sample Model 5151...
  • Page 22 Table 2-1 lists the functions for each key and button on the ADU control panel. Table 2-1. Control Panel Keys and Buttons FUNCTION Press to begin the pressure check. START SETUP Press to access the Setup functions. Returns to the next higher-level menu without updating or storing data.

  • Page 23: Turning The System On

    To begin using the ADU, turn on the power switch, which is located on the right-side panel. The ADU displays the following startup screen, which shows the software version (V) and the Serial Number (SN) of the unit. Troxler ADU 5151 V0.13 SN: xxxxxx 04-28-2010...
  • Page 24 Pressure Check again. The ADU cannot be used if it does not seal correctly; therefore, the Pressure Check must pass. Once this is complete, the unit is ready to dry a sample. Troxler ADU 5151 Place sample in chamber, seal Lid Press <ENTER>...
  • Page 25 . Press ENTER to begin the measurement. . The following screen will display: Troxler ADU 5151 Drying... Cycle # 1  . The ADU then begins a series of vacuum cycles during which it removes the moisture from the sample(s).
  • Page 26 . The display screen will show the number of cycles completed to dry the sample(s). The ADU will then display: Drying Complete Please remove sample Dry moisture chamber Press <ENTER> The following screen will display after pressing ENTER: Troxler ADU 5151 Place sample in chamber, seal Lid Press <ENTER>...
  • Page 27 The bag should not make contact with the sides of the chamber. . Place the lid securely on the chamber. It is important that the lid gasket make good contact with the chamber in order to seal properly. Model 5151...
  • Page 28 . Press ENTER to begin the measurement. . If the number of cycles reaches 10 before the “dry calibration” is reached, the ADU will stop and give a message to turn the sample over. Remove the bag from the chamber and gently shake it. Turn the bag over and place back into the chamber.
  • Page 29 This chapter covers the following topics and tasks:  View and change settings  Perform a Pressure Check  Change the unit’s oil  Export data Model 5151...

  • Page 30: Chapter 3. Setup Menu

    The ADU software offers a number of options that can be configured for greater flexibility of operation. These options are accessed from the Setup menu. To access the Setup menu, press SETUP on the keypad. To select an option, press the numeric key that corresponds to the desired option.
  • Page 31 The Show Pressure option simply displays the pressure in RVQ as the sample is drying. To access the options for the Status Display, press 1 from the Change Settings menu. The screen displays: -Status Display- 1- Show Status Bar* 2- Show Pressure Model 5151...
  • Page 32 NOTE The asterisk (*) in the Change Settings menu denotes the active setting.  To show the Status Bar, press 1 from the Status Display menu.  To show the Pressure, press 2 from the Status Display menu.  Press ESC to exit the Status Display menu and return to the Change Settings menu.
  • Page 33 Before running a Pressure Check, make sure the chamber is empty and the lid is tightly sealed.  Press YES to run the check. Press START to begin.  Press NO or ESC to exit the pressure check menu. Model 5151...
  • Page 34 Special Menu The ADU software contains functions that are typically not used on a day-to-day basis. These functions are accessed from the Special menu, which is a submenu of the Setup menu. Currently, these functions allow you to set the date and time and to clear all data.
  • Page 35 If the batteries have not been changed for one year, you will be notified when the ADU starts up. After changing the batteries, you will need to reset the battery reminder. Model 5151...
  • Page 36 To reset the reminder, press 3 from the Special menu. The ADU displays: -AA Batteries- Last Change 03/28/11 Batteries Changed? <YES> or <NO>  Press NO to exit and return to the Special menu.  Press YES to reset the battery change date. The ADU displays: Are you sure you want to reset the...
  • Page 37 Use the arrow keys to scroll to the desired record information.  Press 2 and then ENTER to send the selected data record to a computer connected through the Serial port using the HyperTerminal accessory in the Windows operating system. The ADU displays: Model 5151...
  • Page 38 Sending data… Oil Change The ADU has the ability to keep track of how long the vacuum pump has been running since the oil was last changed. If the pump is thought to have been running longer than the suggested 40 hours since the last oil change, you will be notified when the ADU starts up.
  • Page 39 & & This section covers the following topics and tasks:  Maintenance schedules and tasks  Troubleshooting Model 5151 Appendix A-1...
  • Page 40 & & Maintenance Schedule Daily, Before Use Dry the sample chamber with a lint-free cloth.  Perform a Pressure Check (see page 3-5).  Every Few Uses Dry the moisture reservoir and filter (see page A-3).  Every 40 Hours of Operation If necessary, clean the sample chamber with BindOff ...
  • Page 41 . Unscrew the filler plug. . Drain the oil from the pump and dispose of the used oil properly. . Add new oil (part number 117232) to the fill line. Do not overfill! . Reinstall the filler plug. Model 5151 Appendix A-3...
  • Page 42 Changing the Batteries . Unscrew the four screws that attach the control panel to the unit. . Remove the control panel and turn it over so the internal parts are exposed. . Locate the batteries attached to the right-side wall. .

  • Page 43: Troubleshooting

    Perform a new Pressure Check (see page 3-5).  Ensure the correct amount of oil is in the pump.  Replace oil if necessary. Check that the ADU is set to the correct profile (see  page 3-4). Model 5151 Appendix A-5...
  • Page 44 Inspect hoses and clamps to ensure they are not  restricting air flow (i.e., check for pinched or damaged hoses). Change the oil (see page A-3).  All display error messages Record the error message and contact Troxler at  1.877.TROXLER or troxtechsupport@troxlerlabs.com for more information. Appendix A-6...

  • Page 45: Replacement Parts

    Replacement parts and accessories can be ordered through your Troxler Representative or by calling 1-877-TROXLER. Part Number Description 117233 Aggregate bag 117410 Chamber lid 117411 Chamber lid gasket 117226 Filter, Moisture Reservoir 016215.0010R Fuse, 5X22Mm 10A 250V 117201 Hose Clamp, 11/16 to 1-1/4 dia., 5/16 Width 006506 Hose Clamp, 5/8"...

  • Page 46: Returning Parts For Service

    Returned Goods Authorization (RGA) number and a description of the unit and its problem. This information is used by Troxler personnel to expedite the repair work. To obtain an RGA number, please complete the electronic form (available at www.troxlerlabs.com) and fax or email it to...
  • Page 47 This section covers the following topics and tasks:  ADU menu map Model 5151 Appendix B-1...

  • Page 48: Menu Map Description

    Figure B-1 is a map of the compactor’s Setup menu and each of its submenus. To access the Setup menu, press SETUP. The menu map uses indentation to indicate submenus that result from selection of a menu item. For example, the first eight lines of Figure B-1 are: -Setup- 1–...
  • Page 49 Figure B-1. Model 5151 Menu Map -Setup- 1– View Settings 2- Change Settings -Change Settings- 1- Status Display -Status Display- 1- Show Status Bar 2- Show Pressure 2- Profile -Profile- 1- Core 2- Aggregate 3- Pressure Check 4- Special -Special-...
  • Page 50 NOTES Appendix B-4...
  • Page 51 This section covers the following topics and tasks:  Mechanical specifications  Electrical specifications  Environmental conditions Model 5151 Appendix C-1...

  • Page 52: Mechanical Specifications

    Size 25” W x 10” D x 12” H (63.5 x 25.4 x 30.5 cm) Weight 23 lbs (10.4 kg) ADU Shipping 20” W x 20” D x 30” H Dimensions (50.8 x 50.8 x 76.2 cm) ADU Shipping 50 lbs (22.7 kg) Weight Pump Shipping 22”...

  • Page 53: Electrical Specifications

    Power 120 VAC, 50/60 Hz Serial Port 9-pin male RS232 Connector 8 data bit, 1 stop bit, no parity Baud Rate 9600 Model 5151 Appendix C-3...

  • Page 54: Environmental Performance

    Indoor Storage Temperature -55 to 85°C (-67 to 185°F) Operating Temperature 12 to 38°C (55 to 101°F) Altitude Rating 2000 m (6561.7 ft.) maximum Main Supply Voltage ±10% Fluctuation Humidity Maximum 80% for temperatures up to 31°C (88°F) Appendix C-4...

  • Page 55: Index

    Control panel ....................1-4, 2-2 Data output ......................3-9 Electrical specifications ..................C-3 Environmental conditions ................C-4 Erase records ......................3-7 Filter ......................... A-3 First time use ......................1-8 Fluctuation, supply voltage ................C-4 Humidity......................... C-4 HyperTerminal ...................... 3-9 Model 5151 Index...
  • Page 56 Inspection ......................1-6 Keypad ........................2-2 Maintenance schedule ..................A-2 Mechanical specifications ................C-2 Menu Clock/Calendar ......................3-6 Map ..........................2, 3 Setup ..........................3-2 Special ..........................3-6 Moisture reservoir ..................2-8, A-3 Filter ..........................A-3 Oil ........................3-10, A-3 Change ........................
  • Page 57 Site selection ......................1-7 Size ........................... C-2 Software HyperTerminal ......................3-9 Special menu ......................3-6 Specifications Electrical ......................... C-3 Mechanical ........................C-2 Startup ........................2-3 Status bar ........................ 3-3 Storage temperature ..................C-4 Switch, power ......................1-4 Model 5151 Index...
  • Page 58 Temperature Operating ........................C-4 Storage ..........................C-4 Troubleshooting ....................A-5 Unpacking ......................1-5 View Settings ......................3-2 Weight ........................C-2 Wet samples ......................2-8 Index...
  • Page 59 NOTES...
  • Page 60 TROXLER’s obligation under this warranty shall be limited exclusively to the repair at a TROXLER facility at no charge, except for shipping to and from TROXLER’S plant, of any instrument which may prove defective under normal use and which TROXLER’s examination shall disclose to its satisfaction to be thus defective.

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