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Summary of Contents for molex Brad IO-Link M12
- Page 1 User’s Manual IO-Link M12 Digital Hubs ® Brad from Molex Version 1.2 October 04 , 2018 • i • ® Brad IP67 IO-Link Digital Hubs...
- Page 2 Although every effort has been made to ensure the accuracy of this document, all information is subject to change without notice. Molex takes no liability for any errors in this document or for direct, indirect, or consequential damage resulting from the use of this manual.
- Page 3 ® Brad from Molex, manufacturer of IP67 products, warrants to Buyer that products, except software, manufactured by Brad will be free from defects in material and workmanship. Brad obligation under this warranty will be limited to repairing or replacing the defective parts within one year of the date of purchasing.
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Page 4: Table Of Contents
Table of contents General Safety Instructions ..............5 General information ....................5 Personnel qualifications ..................5 Preventive messages ....................5 Usage compliance ....................5 Device installation and set-up ................. 6 Device operation ..................... 7 Preventive and corrective maintenance ..............7 System description ................ -
Page 5: General Safety Instructions
General Safety Instructions General information The current documentation is intended for persons technically qualified to install, use and service the products described herein. It contains the necessary information for proper use of the products. However, for advanced use of our products, please contact your nearest dealer for additional information. The content of this documentation is not binding and cannot extend or limit warranties. -
Page 6: Device Installation And Set-Up
As a general rule, if all the handling, transportation, and storage recommendations and installation, operation and maintenance instructions are followed, the products will operate correctly without risk for personnel or hardware. Device installation and set-up It is important to follow the rules below when installing and setting up the Brad product. If system installation includes products more than thirty meters away from each other, the basic cabling rules must be closely followed. -
Page 7: Device Operation
Device operation Because Brad product devices are components of a control system, the safety of the entire automated system, including that of the installation and the application, cannot be dealt with in this document. For further information, see IEC 61131-2, describing risk reduction measures for PLC users. See the documentation of the specific products involved for more information on operation safety. -
Page 8: System Description
System description Introduction ® Brad IO-Link M12 Digital Hubs is a reliable solution for connecting any compliant IO-Link master and digital sensors or actuators in harsh duty environments. Contained in an IP67 rated housing, the hubs can be machine mounted and are able to withstand areas where liquids, dust or vibration may be present. -
Page 9: Overview
Overview The IO-Link digital hubs are available in 3 versions. SAP No Material No Description 112103-5000 TEDIO-8D0P-808 IO-Link Digital Hub 16x inputs 112103-5001 TEDIO-8B4P-808 IO-Link Digital Hub 12x inputs + 4x outputs 112103-5002 TEDIO-8B4P-808-1 IO-Link Digital Hub 12x inputs + 4x outputs grounded TEDIO-8D0P-808 TEDIO-8B4P-808 TEDIO-8B4P-808-1... -
Page 10: Physical & System Description
Physical & System description Mounting screw (Functional Earth - FE) Shield Plate 3 LEDs indicators Mounting hole IO-Link connector I/O Connectors Plastic label Port 0 Port 4 Port 1 Port 5 Port 6 Port 2 Port 7 Port 3 2 Mounting holes •... -
Page 11: Io-Link & Power Supply Connector
IO-Link & Power supply connector Pinout and Orientation The digital hubs have an IO-Link connector that provides the IO-Link communication and the power for the digital sensors and actuators. 5 pins Power Connector - Description L+: 24VDC - Input and hub power supply UL+: 24VDC - Output power supply Optional for TEDIO-8B4P-808 except if outputs are used. - Page 12 Molex for cordsets with larger wire gauge. IO-Link Master power supply The Molex IO-Link IP67 master modules (TCIEP-888P-D1U for PROFINET and TCIEI-888P-DYU / TCIEI- 888P-D1U for EtherNet/IP) provide 1.6A on Pin1 (L) of the IO-Link Hub connector. It means that you can cover the maximum draw current in total (800mA).
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Page 13: Io Ports
IO Ports The digital hubs support up to 8 I/O ports offering 3 different types of fixed I/O configuration • Input only • Input / Output • Dual output Input only I/O Connector - Description Powered by +24VDC L or UL Digital Input (DI) –... - Page 14 Dual Output I/O Connector - Description Powered by Digital Output (DO) – Odd number Digital Output (DO) – Even number Not connected FE (Functional Earth) LEDs Bi-color red/green LED for even channel indicator – Pin4 Bi-color red/green LED for odd channel indicator – Pin2 Note M12 accessories (cordsets, plugs …) connected to the hub I/O and network connectors shall be screwed with a torque of 2.0 Nm to ensure a correct sealing to achieve IP67...
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Page 15: Functional Earth Connection
LEDs indicators The table below shows the LEDs meanings and the I/O state LEDs Color State I/O State Fixed Green DI is set to 1 When Pin1 (L+) is shorted to ground Fixed Red When overload detected on Pin 1 When L >... -
Page 16: Technical Data
Technical Data Dimensions All dimensions are in millimeters. • 16 • ® Brad IP67 IO-Link Digital Hubs... -
Page 17: Mechanical And Environmental Data
Mechanical and Environmental Data Mechanical 152 x 54 x 29.6 mm (5.98” x 2.12” x 1.16”) Housing dimensions Product weight 260 g Housing material PBT VALOX 420 SEO Black 7701 Mounting holes 2 oblong holes on top and 2 circular holes suitable for M4 screws Yes (allows the continuity of the ground when the hub is mounted on the Ground stud chassis machine) -
Page 18: I/O Connector Electrical Data
Note L and UL are both returning via PIN3. The total current of L and UL shall not exceed 4A based on the limitations of M12 connector specifications. I/O Connector Electrical Data TEDIO-8B4P-808 Hub versions TEDIO-8D0P-808 TEDIO-8B4P-808-1 I/O connector M12, 5-pin, female, A-Coded Maximum current per port on Pin 1 100mA 100mA (if input only - TEDIO-8D0P-808) -
Page 19: Input /Output Process Data
Input /Output Process Data Input Process Data TEDIO-8D0P-808 (16 inputs) Name Process Data In (3 bytes) Byte DI15 DI14 DI13 DI12 DI11 DI10 OCUL OVUL UVUL DIx: Digital Input data (x = Channel number) 1: sensor / input activated 0: sensor / input deactivated The above statement is inverted if the input inversion parameter is set to 1. -
Page 20: Output Process Data
Note If UL is not enabled to power sensor (see below “Power Supply Configuration” SSV bit =1) and if UL is below 8 V then UVUL and GST will not be set to 1. Output Process Data TEDIO-8D0P-808 (16 inputs) No output data TEDIO-8B4P-808 (12 inputs + 4 outputs) Name... -
Page 21: Identification & Device Parameters
Before proceeding to the product commissioning, the IO-Link hubs require a description file (also called IODD file) that has to be imported in the library of the IO-Link master configuration tool (ex: TIA Portal or Step7) The IODD file can also be downloaded from the Molex web site. http://www.molex.com/molex/mysst/DownloadCenter.action Select the following options below and click on Go! •... -
Page 22: Direct Parameters
Direct parameters Page 1 Index SubIndex Parameter Name Access Value 0x03 MinCycleTime Minimum cycle duration supported by the Device Value = 0x0A (10 x 0.1ms) 0x04 M-sequence Capability Information about implemented options related to M- sequences and physical configuration Value = 0x2B (PreOperate OD_LENGTH_8 | Operate OD_LENGTH_2 | ISDU) 0x05 RevisionID... -
Page 23: Isdu * Identification Parameters
ISDU Identification Parameters Index Parameter Name Access Value Index “Molex Inc” 0x10 Vendor Name “www.molex.com” 0x11 Vendor Text 0x12 Product Name • TEDIO-8D0P-808: “TEDIO-8D0P-808” • TEDIO-8B4P-808: “TEDIO-8B4P-808” • TEDIO-8D0P-808-1: “TEDIO-8D0P-808-1” 0x13 Product ID Unique device identification • TEDIO-8D0P-808: ProductID = 0x243000 •... -
Page 24: Isdu Device Parameters
ISDU Device Parameters Index Parameter Name Access Value Index 0x28 Input Process Data Last valid Process Data Read 0x29 Output Process Data Last valid Process Data Read 0x40 Fail-State Fail-State Parameter 0x41 Input Invert Input Inversion Parameter 0x42 Input Filter Delay Input Filter Delay Parameter 0x44 0x00... - Page 25 Input Inversion Parameter This parameter sets the input polarity of the digital inputs. As a consequence, the Input Process Data will also report this inversion. It could be used to treat normally close sensors in positive logic. Name Input Inversion Default value: 0000h Index 0x0041...
- Page 26 0: UL feeds sensors 1: L feed sensors [default] Note Molex IO-Link Master Port can supply up to 1.6Amps on L+ • LCL: L Current limit IO-Link specification defines the IO-Link Master Port should at least be able to deliver 200mA current on L+ (pin 1).
- Page 27 Name L Voltage Index 0x0046 Voltage value is tenth of volts Example: 225 → 22.5V UL Voltage Value This parameter returns the UL voltage measured by the Hub input. This value may help to diagnose voltage drop along the IO-Link cable. Updated every 10ms. Name UL Voltage Index...
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Page 28: Isdu Error Type
Sensor Power Status This parameter returns an indication of current overload on the Pin1 of the I/O connectors, used to power the sensors. TEDIO-8B4P-808 Name Sensor Power Status Index 0x0049 SPS7 SPS6 SPS5 SPS4 SPS3 SPS2 SPS1 SPS0 TEDIO-8B4P-808-1 Name Sensor Power Status Index 0x0049... -
Page 29: Product Support
Your product identification is located on the side of the device. Hub Type & Serial number Product Version Web Site To assist users in using the products, Molex provides technical information on its web site: Molex Support and Download They can find particularly: •...
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