Table of Contents
Troubleshooting
Summary of Contents for Pottinger LADEPROFI 4 Profimatic
- Page 1 Operating instructions Nr. 99 106.GB.80A.0 + INSTRUCTIONS FOR PRODUCT DELIVERY . . . Page 3 LADEPROFI IV (Type 105 u. 106) LADEPROFI 4 Profimatic (Type 105 u. 106) Ihre / Your / Votre • Masch.Nr. • Fgst.Ident.Nr.
- Page 2 Dear Farmer Important information concerning Product Liability. You have just made an excellent choice. Naturally we According to the laws governing product liability, the manufacturer and dealer are are very happy and wish to congratulate you for obliged to hand the operating manual to the customer at the time of sale, and to having chosen Pöttinger.
- Page 3 INSTRUCTIONS FOR Dokument PRODUCT DELIVERY ALOIS PÖTTINGER Maschinenfabrik GmbH GEBR. PÖTTINGER GMBH A-4710 Grieskirchen Servicezentrum Tel. (07248) 600 -0 D-86899 Landsberg/Lech, Spöttinger-Straße 24 Telefax (07248) 600-511 Telefon (0 81 91) 92 99-130 / 231 Telefax (0 81 91) 59 656 GEBR.
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Page 4: Table Of Contents
TABLE OF CONTENTS Installation and check of comfort operation ......22 TABLE OF CONTENTS Check switch-off functions ..........22 warning signs ................ 5 Dry forage extension ............24 Recommendations for work safety ........5 Swivelling cutter unit ............24 General safety tips for using the trailer ........6 Obstructions when swivelling .......... -
Page 5: Warning Signs
WARNING SIGNS CE sign The CE sign, which is affixed by the manufacturer, indicates outwardly that this machine conforms to the engineering guideline regulations and the other relevant EU guidelines. EU Declaration of Conformity By signing the EU Declaration of Conformity, the manufacturer declares 495.151 that the machine being brought into service complies with all relevant safety and health requirements. -
Page 6: General Safety Tips For Using The Trailer
PUTTING INTO OPERATION General safety tips for using the Before starting work trailer a. Before commencing work, the operator must be aware of all operating devices and functions. The learning of these Tips for travelling with the trailer is too late after having already commenced operation! The handling of the tractor is influenced by the trailer b. -
Page 7: Operating The Swivelling Supporting Wheel
SUPPORTING WHEEL Operating the swivelling supporting wheel Parking the implement Only use eccentric lever (1) when implement is hitched • Park the trailer on firm, level ground. to tractor (danger of an accident should the trailer tip If the ground is soft then the area where the support wheel is to stand must be appropriately increased using sideways)! Therefore keep children away from the a suitable aid (e.g. -
Page 8: Adjusting Drawbar To Tractor's Towing Coupler
PIVOTING DRAWBAR Adjusting drawbar to tractor’s towing coupler To allow pick-up to work perfectly, the height (M) of coupled trailer must be correctly set (pick-up pivoting area). Height (M) = 43 cm Note: Where the floor is uneven, reduce the measurement by 1 cm (M = 42 cm). - Park unloaded trailer on even ground and on jockey wheel. -
Page 9: Brake Adjustment
BRAKE UNIT (moveable handbrake) Initial operation With initial operation install accompanying catch bracket (12) onto mudguard so that it is within reach and can be seen. Insert moveable hand break lever (13) onto tractor for every run. - Carry out brake test. Attention! If brake fault occurs, immediately stop tractor and clear fault. - Page 10 DRUCKLUFTBREMSANLAGE Leitungsfilterreinigung Ankuppeln der Bremsschläuche Die beiden Leitungsfilter sind je nach Betriebsbedingungen, im - Beim Ankuppeln der Bremsschläuche ist zu beachten, daß Normalfall etwa alle 3-4 Monate zu reinigen. Zur Reinigung die Dichtringe der Kupplungsköpfe sauber sind, richtig dichten sind die Sinterfilterpatronen herauszunehmen. gemäß...
- Page 11 DRUCKLUFTBREMSANLAGE Lösestellung am Bremsventil Die Lösestellung ermöglicht ein Bewegen des Wagens wenn die Bremschläuche nicht am Schlepper angekuppelt sind. - Betätigungsknopf (M) bis zum Anschlag hineindrücken. Die Bremse wird dabei gelöst. - Betätigungsknopf (M) bis zum Anschlag herausziehen. Der Wagen wird durch den vom Luftbehälter kommenden Vorratsdruck wieder eingebremst.
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Page 12: Safety Cable (Max. 25 Km Und Max. 4 To Zul. Ges Gew.)
COUPLING AND UNCOUPLING THE TRAILER Safety Cable Uncoupling and parking the trailer (max. 25 km und max. 4 to zul. Ges Gew.) - Safety cable (6) to be fitted • See also chapter "SUPPORTING WHEEL", "BRAKE correctly to tractor's towing UNIT", "DRAWBAR". -
Page 13: Hydraulic Connection
HYDRAULIC OPERATION Standard position: Hydraulic connection with an open hydraulic system • e.g. a standard tractor with a gear pump. Single-action control unit - The standard basic setting for the shut-off valve (position A) Should the tractor only have a single-action servo-valve, applies to this type. -
Page 14: Operation Elements
HYDRAULIC OPERATION Operation elements Pick-up and hydraulic drawbar 1. Put lever switch "6" into position "I". Mounting bracket 2. Put lever switch "7" into position "A". 3. Select desired funktion with lever (9 resp. 10). • The accompanying bracket (L) is for mounting the hydraulic switching element in the cabin and is to be installed on the 4. -
Page 15: Dry Forage Extension
HYDRAULIC OPERATION Dry forage extension Obstructions when swivelling 1. Lever (W) in position "DA". - Remove foreign body from swivel range. • If the cutter bars do not swivel in properly, then a pressure loss in the cutter unit hydraulic could be the cause. Remedy by hydraulically filling the reservoir 1. -
Page 16: Operation Errors
HYDRAULIC OPERATION Operation errors In the operation errors which follow, a problem can arise with the coupling and/ or uncoupling of the hydraulic hoses. Operation error no. 1 - Pressure hose (P) and runback hose (T) coupled. CORRECT ! - Selector valve (9) open for pick-up operation. CORRECT ! - Lever switch (6) into position I. -
Page 17: Hydraulic Connection
ELECTROHYDRAULIC OPERATION Hydraulic connection Standard position: with an open hydraulic system Single-action control unit • e.g. a standard tractor with a gear pump. Should the tractor only have a single-action servo-valve, - The standard basic setting for the shut-off valve (position A) then it is absolutely necessary to have an oil-return pipe (T) applies to this type. -
Page 18: Installation And Check Of The Electrohydraulic Operation
ELECTROHYDRAULIC OPERATION Installation and check of the Pivoting drawbar electrohydraulic operation 1. Lever on control panel in position "A". 2. Engage servo-control (ST) on tractor. Attention! - Mount supplied bracket (13) for the Do not engage pivoting drawbar when electrohydraulic implement is standing on supporting wheel. -
Page 19: Dry Forage Extension
ELECTROHYDRAULIC OPERATION Dry forage extension Obstructions when swivelling - Lever (W) in position "DA". - Remove foreign body from swivel range. - Lever on control panel in position "B". • If the cutter bars do not swivel in properly, then a pressure loss in the cutter unit hydraulic could be the cause. -
Page 20: Trouble Shooting
ELECTROHYDRAULIC OPERATION Trouble shooting Emergency handling of hydraulic valves in case of power break down Beware! Whenever eliminating trouble it is essential to turn off power take-off. During all these raising and/or lowering, turning on and off processes mind safety distances! 024-02-04 Variation 1 TD 18/93/14... -
Page 21: Hydraulic Connection
ELECTROHYDRAULIC COMFORT OPERATION Standard position: Hydraulic connection with tractors with an open hydraulic system • e.g. a standard tractor with a gear pump. - The position of the slotted screw (7) is set in the factory. The slotted screw (7) must be screwed out to the point where the screw head is level with the surface (6) of the hydraulic block. -
Page 22: Installation And Check Of Comfort Operation
ELECTROHYDRAULIC COMFORT OPERATION Installation and check of comfort operation Installation 2. Operating switch - Mount supplied bracket (13) for comfort operating - All switches, except switch (19) with two hexagon screws which is for the Pick-up lift, are within driver’s vision and to be briefly switched down (B) reach in tractor cabin. - Page 23 ELECTROHYDRAULIC COMFORT OPERATION Hydraulic drawbar switch (26) - Pushed up (A) - drawbar rises. - Pushed down (B) - drawbar drops. On the road hydraulic drawbar cylinder must be completely retracted. Rear gate lifting switch (15) - Switch (15) pushed up (A) - rear gate is released and opened.
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Page 24: Dry Forage Extension
ELECTROHYDRAULIC COMFORT OPERATION Dry forage extension Obstructions when swivelling - Lever (W) in position "DA". - Remove foreign body from swivel range. - Move switch (20) to position "A". • If the cutter bars do not swivel in properly, then a pressure loss in the cutter unit hydraulic could be the cause. -
Page 25: Trouble Shooting
ELECTROHYDRAULIC OPERATION Trouble shooting Emergency handling of hydraulic valves in case of power break down ( - Baujahr 1997) Beware! Whenever eliminating trouble it is essential to turn off power take-off. No welding, soldering or mechanical works of any kind may be carried out on the gas container. -
Page 26: Emergency Handling Of Hydraulic Valves In Case Of Power Break Down ( + Baujahr 1998)
ELECTROHYDRAULIC OPERATION Emergency handling of hydraulic valves in case of Trouble shooting power break down ( + Baujahr 1998) Beware! Whenever eliminating trouble it is essential to turn off power take-off. No welding, soldering or mechanical works of any kind may be carried out on the gas container. -
Page 27: Adjusting The Pick-Up
LOADING THE TRAILER Safety tips: Starting the loading process • Turn off the drive motor and take off the drive shaft when carrying out all adjustment work. 1. Move control lever (43) for pick-up and conveyor drive • Faults in the Pick-up area are to be eliminated to "ON"... -
Page 28: Swivelling Cutter Unit In And Out
CUTTER UNIT Swivelling cutter unit in and out Safety points • Turn engine off when adjustment, service and repair work is to be done. Lever (H) is located underneath front collapsible side guard. • Do not work under the machine without safe support. Folding cutter bar down - Insert lever (H) into hexagonal socket on cutter bar. -
Page 29: Folding Two Cutter Bars Down
CUTTER UNIT 4. Lift cutter unit using lever (H) to relieve load. Quick-insert cutters (M) Handling quick-insert cutters 5. Pull out linch pin and remove securing bracket (L). - With a low loading trailer, quick-insert cutters (M) are Caution! accessible from loading area after folding cover plate (A) up. Cutter unit folds down automatically under its own weight. -
Page 30: Installing A Quick-Insert Cutter
CUTTER UNIT Removing a quick-insert cutter Cutter bar 1. Push leaf spring (F) away to the side and swivel Removal and installation of a cutter cutter out. Removing a cutter 2. Push lower leaf spring (U) away to the side and from a swivelled out remove complete individual cutter by sliding down. -
Page 31: Maintenance
CUTTER UNIT Maintenance Direct grinding of cutter on cutter bar Well ground cutters save energy and 1. Swivel cutter bar down to the ground. provide good cutting quality. Safety points • Turn engine off when adjustment, service and repair work is to be done. 2. - Page 32 DRY FORAGE EXTENSION Mechanical adjustment D = Dry forage position G = Dried silage and green forage position • Instead of the mechanical adjusting unit the trailer can also be fitted with a hydraulic one (see the relevant chapter in this operating manual). Folding dry forage extension up/down 1.
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Page 33: Hydraulic Opening And Closing Of The Tail Gate
TAIL GATE Hydraulic opening and closing of the tail gate Unloading with raised top frame Nobody should be within the swinging range of the tail gate when opening and closing! Do not stand underneath the raised tail gate! - Opening and closing is effected hydraulically from the tractor seat. -
Page 34: Wheels And Tyres
WHEELS AND TYRES General Check regularly that wheel nuts are firmly tightened ( see table for screw starting torque)! Attention! After the first 10 hours of operation retighten wheel nuts. - If a wheel has been changed retighten the wheel nuts after 10 hours of operation also. - Pay attention to correct tyre pressure! - Regularly check tyre air pressure according to the chart. -
Page 35: Troubleshooting
TROUBLESHOOTING Troubleshooting Any machine is liable to develop faults now and again. The list below is intended to make curing them easier. Never delay in finding a remedy. Faults Causes Remedies Torque limiter on driveshaft triggered. Too much forage at once, large foreign Declutch and start off again at low revs. -
Page 36: Advice For General Maintence
MAINTENANCE Advice for general maintence Opening the side protectors Open the locking bar „R“ with a suitable aid (e.g. screw In order to keep the implement in good condition even after driver) and simultaneously swing the protector up. a longer service life, please observe the following advice. Safety points •... -
Page 37: Tyre Pressure
MAINTENANCE Pick-up Tyre pressure - Broken tines (53) can be replaced after removing the Press - Regulation of drive chain tension takes place through the corresponding stripper guard (54) without disassembling the tensioning screw (55) after loosening lock nut. pick-up. - Tighten lock nut after tensioning chain. -
Page 38: Scraper Floor Chains
MAINTENANCE Scraper floor chains Hydraulic unit Caution! Danger of injury or infection! • Both scraper floor chains must be tensioned simultaneously Under high pressure, escaping fluids can penetrate but not strained. They should sag slightly. the skin. Therefore seek immediate medical help! Retensioning of scraper floor chains - The tensioning screw (S) is located under the platform. -
Page 39: Optional Equipment
TECHNICAL DATA Position of Vehicle Identification Plate The factory number is imprinted on the accompanying Vehicle Identification Plate (as shown) and on the frame. Guarantee issues and further inquiries cannot be processed without the factory number being stated. Please enter the number onto the front page of the operating manual immediately after taking delivery of the vehicle/ implement. -
Page 40: Lubrication Chart
FETT Lubrication chart Schmierplan Plan de graissage after every 8 hours operation alle 8 Betriebsstunden Toutes les 8 heures de service after every 20 hours operation alle 20 Betriebsstunden Toutes les 20 heures de service 40 F alle 40 operations 40 F alle 40 Fuhren 40 F... -
Page 41: Lubrication Chart
SCHMIERPLAN PLAN DE GRAISSAGE LUBRICATION CHART SMEERSCHEMA MAZACÕ PL¡N MAZACÕ PL¡N MAZACÕ PL¡N MAZACÕ PL¡N MAZACÕ PL¡N - 41 - 103.98.010.0 SCHMIERPLAN... -
Page 42: Lubrication Chart
SCHMIERPLAN PLAN DE GRAISSAGE LUBRICATION CHART SMEERSCHEMA MAZACÕ PL¡N MAZACÕ PL¡N MAZACÕ PL¡N MAZACÕ PL¡N MAZACÕ PL¡N KENÉSI TERV - 42 - 103.98.011.0 SCHMIERPLAN... - Page 45 SUPPLEMENT GB-ANHANG TITELBLATT (341)
- Page 46 The original cannot be copied Things will run better with genuine Pöttinger parts • Quality and precise fitting The decision must be made, ”original” or ”imitation”? The decision is often governed by price and a ”cheap buy” can sometimes be very expensive. - Operating safety.
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Page 47: Recommendations For Work Safety
Recommendations for work safety SUPPLEMENT - A Recommendations for work safety 6.) Transport of persons prohibited All points refering to safety in this manual are indicated a. The transport of persons on the machine is not permitted. by this sign. b. -
Page 48: Driveshaft
DRIVESHAFT Supplement - B 1) How a cam type cut out safety clutch works: DRIVESHAFT This overload clutch switches the torque transmitted to zero if overloaded. To revert to Important! Only use the indicated or normal operation, stop the accompanying drive shaft, otherwise p.t.o. -
Page 49: Auflauf-Achse Mit Rückfahrautomatik
Auflauf-Achse mit Rückfahrautomatik Einstellen der Nockenbremse Typ: 30-4010 (300x60) (Bremsausgleich vor der Achse) Grundsätzlich immer zuerst die Ein- bzw. Nachstellung der Radbremse vornehmen. Achse aufbocken, Auflaufeinrichtung und Feststellbremse in Lösestellung bringen (Zugöse muß ganz herausgezogen sein). Achtung! Achten Sie darauf, daß der Anhänger gegen Bewegung gesichert ist. Übertragungseinrichtung lösen. -
Page 50: Auflaufbremsanlage
Auflaufbremsanlage mit Rückfahrautomatik (System RINNER / System BPW) Auflaufbremsanlage Der Handbremshebel soll im angezogenem Zustand (6) die Zahnstellung vom Zahnsegment gerade noch verdecken. 1. Bedienung 2.2 Nach öfterem Nachstellen muß die Hebelstellung bei den Achsen überprüft Nach dem Ankuppeln muß werden. -
Page 51: Fehlerursachen Und Deren Beseitigung
Auflaufbremsanlage mit Rückfahrautomatik (System RINNER / System BPW) Fehlerursachen und deren Beseitigung Störung Ursache Beseitigung Bremswirkung zu schwach. Zugstange schiebt sich ganz ein. Nachstellen gemäß Nachstell- anleitung. Bremsbeläge nicht eingefahren. Anpassung der Beläge durch einige Probebremsungen. Bremsbeläge beschädigt oder Neue Bremsbacken einbauen. abgenützt. -
Page 52: Important! Additional Information
Important! Additional Information Combination of tractor and mounted implement The mounting of implements on the front or rear three point linkage shall not result in exceeding the maximum permissible weight, the permissible axle loads and the tyre load carrying capacities ot the tractor. The front axle of the tractor must always to be loaded with at least 20 % of the unladen weight of the tractor. - Page 53 Important! Additional information Combination of tractor and mounted implement CALCULATION OF THE REAL FRONT AXLE LOAD T V tat (If with the front mounted implement (G ) the required minimum front ballasting (G ) cannot be reached, the weight of the front mounted implement V min has to be increased to the weight of the minimum ballasting at the front!) Record the calculated real front axle load and the permissible front axle load of the tractor into the table.
- Page 54 Ladewagen LADEPROFI IV, Type 105 LADEPROFI IV, Type 106 LADEPROFI 4 Profimatic, Type 105 LADEPROFI 4 Profimatic, Type 106 _________________________________________________________________________ (make, model) to which this certificate applies, conforms to the basic safety and health requirements of...
- Page 55 ALOIS POTTINGER ALOIS PÖTTINGER ALOIS PÖTTINGER Maschinenfabrik Gesellschaft m.b.H. Maschinenfabrik Gesellschaft m.b.H. Maschinenfabrik Gesellschaft m.b.H.
- Page 56 ALOIS PÖTTINGER Maschinenfabrik Gesellschaft m.b.H A-4710 Grieskirchen Telefon: 0043 (0) 72 48 600-0 Telefax: 0043 (0) 72 48 600-511 e-Mail: landtechnik@poettinger.co.at Internet: http://www.poettinger.co.at GEBR. PÖTTINGER GMBH Stützpunkt Nord Wentruper Mark 10 D-48 268 Greven Telefon: (0 25 71) 93 45 - 0 Ersatzteildienst: (0 25 71) 93 45 - 11 Kundendienst: (0 25 71) 93 45 - 12 Telefax: (0 25 71) 93 45 - 14...
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