Summary of Contents for Metal Science EASYkleen TEC Brush
- Page 1 Commissioning & Operation Manual This document outlines the procedure to commission the EASYkleen TEC Brush (EKT) and also an illustrated step by step operation guide...
- Page 2 Technical Specifications & Benefits of the EASYkleen TEC Brush Electrical Specs • Input -240v, 50-60Hz • Output – 20-60amps • NLV - <35VDC • Duty Cycle - 100% • Power Source – Transformer Driven Case and Lead Specs • Material - High impact structural polymer •...
- Page 3 OH&S PVC or nitrile gloves Protective clothing required to be worn should be worn. Face protection Eye Protection can be worn. must be worn. Enclosed Use in well ventilated footwear at all areas. times.
- Page 4 Front Panel Information ON/OFF Green Switch Indicator Light Cooling 12V Fans...
- Page 5 Side Panels Information Dinse panel mount Dinse panel mount (clamp lead) (torch handle) IEC inlet for mains Primary power Circuit Breaker...
- Page 6 1 – How to commission the Remove unit from its packaging. Position unit is its desired place in your factory or workshop. Place on a bench in a ventilated work area.
- Page 7 Attach the provided earth clamp and lead to the (red) dinse panel mount. Attach the handle and lead to the (black) dinse panel mount...
- Page 8 Attach the power lead to the IEC inlet, then plug in the power cable into your power source.
- Page 9 The last step before turning the unit on is to choose your brush. Simply screw in the desired brush to the torch head. Express Brush – Rapid Brush – The Spot brush is designed for cleaning Reduces bristle splay when used vertically spot welds and precision cleaning.
- Page 10 2 – Operating the Now that you have the unit commissioned and ready for use, it is time to begin operation. To turn machine on, push the on/off switch on top of machine. Red indicator will light up and fans will start. Attach the clamp to the work piece you wish to clean.
- Page 11 Dip the brush into solution . Apply the soaked brush to the weld to be cleaned/polished. Use a smooth motion with minimal pressure for best results. Dip brush into more solution as needed.
- Page 13 Then use a neutraliser to neutralise the remaining solution on the work piece. Neutraliser about to be sprayed onto cleaned weld Neutraliser being sprayed onto cleaned weld The neutraliser when sprayed onto the cleaned weld may bubble and fizz. This is the neutraliser working to neutralise any left over weld cleaning solution.
- Page 14 Finally using some flowing water, either by a tap, hose or pressure cleaner to completely wash the work piece down to remove all residual neutraliser. Remove residual neutraliser with Running water removing running water neutraliser from work piece Using some paper towel, wipe work piece dry.
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Page 15: Simple Application
Simple Application Fill acid-proof Soak brush in container solution Apply to work Apply Rinse in clean Wipe dry neutraliser water with clean cloth... -
Page 16: Maintenance
Maintenance These machines require little maintenance. When used correctly and maintenance adhered to, the machines will have a very good service life. Maintenance points – • Remove brush after each days use (wash brush with water when storing) • Wash down clamp after each days use •... -
Page 17: Do's And Don'ts
Use handle parallel or overhead, as solution may run back down handle • Wrap or tie brush bristles to stop splaying of the bristles • Use any other brush or material other than supplied by Metal Science Technologies (Use of other brushes/material voids warranty) -
Page 18: Troubleshooting
Troubleshooting We occasionally have to speak with end users regarding issues that arise. The vast majority of issues relate to connection, or lack there of. The first thing to find out is – When the EKP unit is switched to on, does the red light next to the ON OFF switch illuminate, and can you hear/feel the fans running? If the light illuminates and the fans are running but the user is getting no “cleaning power at the brush”, there is a very good chance that there is a connection issue... -
Page 19: Section 2 - Composition/Information On Ingredients
Product Use For use in conjunction with the EASYkleen ranges of weld cleaning machines to remove weld discolouration Manufacturer’s Name Supplier’s Name Metal Science Technologies Pty Ltd Metal Science Technologies Pty Ltd Street Address Street Address 43 Shelley Road 43 Shelley Road... -
Page 20: Section 5 - Fire Fighting Measures
SECTION 4 — FIRST AID MEASURES Eye Contact In case of contact, immediately flush eyes with plenty of water for a t least 15 minutes. Get medical aid immediately. Skin Contact In case of contact, immediately flush skin with plenty of water for at least 15 minutes while removing contaminated clothing and shoes. -
Page 21: Section 9 - Physical And Chemical Properties
SECTION 8 — EXPOSURE CONTROL / PERSONAL PROTECTION Exposure Limits - ACGIH TLV ACGIH® TLV® - TWA: 1 mg/m ACGIH® TLV® - STEL [C]: 3 mg/m Specific Engineering Controls (such as ventilation, enclosed process) Facilities storing or utilizing this material should be equipped with an eyewash facility and a safety shower. Use adequate general or local exhaust ventilation to keep airborne concentrations below the permissible exposure limits. -
Page 22: Section 12 - Ecological Information
SECTION 12 — ECOLOGICAL INFORMATION Ecotoxicity Fish: Mosquito Fish: LC50 = 138 mg/L; 96 Hr; Unspecified No data available Environmental The acidity of phosphoric acid may be reduced readily by natural water hardness minerals, but the phosphate may persist indefinitely. During transport through the soil, phosphoric acid will dissolve some of the soil material, in particular, carbonate-based materials. - Page 23 Manufactured by Metal Science Technologies Pty Ltd 43 Shelley Road, Moruya, NSW, 2537, Australia Ph: +612 4474 3394 www.metalscience.com.au...