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Engine: Volkswagen/ Audi 1.8 Turbo
Safety Instructions:
1.
This kit is designed to be installed on the Volkswagen 1.8T engine. SPDi kits are available for other engine types.
2.
This kit should be installed by a knowledgeable, professional mechanic.
3.
Prior to beginning installation, ensure that your vehicle is situated in a safe manner: a) place vehicle on a flat level
surface; b) turn the engine off and allow it to cool; c) remove the ignition key; d) automatic transmissions should be
placed in park, e) manual transmissions should be placed in gear or in neutral with the emergency brake engaged
4.
It is recommended, but not essential, that the negative battery cable is disconnected during installation. Please consult
the vehicle owner's manual to determine if there are any issues related to the alarm system or vehicle computer systems
prior to disconnecting the battery.
5.
SPDi should only be installed on engines in good operating condition. Engine defects should be corrected (repaired) prior
to SPDi installation. Check engine lights should be investigated and corrected.
6.
Hazard: The SPDi module does not contain any user replaceable parts. Do not attempt to open, dismantle or modify the
SPDi module for any reason. An electrical shock risk exists even when the unit is not powered.
Notes:
1.
Spark Plugs: It is highly recommended that new Spark Plugs are installed with SPDi.
2.
Custom Tunes: Custom tuned engines will benefit from adjusting the air/fuel mixture and ignition timing to complement
SPDi technology.
3.
Defects: If any defects are discovered with the SPDi system, immediately discontinue use and contact your SPDi dealer.
Parts Included:
1. SPDi Ignition Unit
5. SPDi Ignition Coil x 4
9. M6 bolt 20mm x 10
Tools Required:
8 & 10mm socket
8 & 10mm wrench
Spark Plug Socket
Torque Wrench
(Please read and understand these safety instructions thoroughly prior to use)
2. SPDi Unit Mount
6. Ignition Wire Harness
10. M6 Nut x 2
Electric Drill
7/64" Drill Bit
V o l k s w a g e n 1 . 8 T
SPDi Plasma Ignition
Installation Manual
3. Power Relay
7. M4 Bolt 20mm & Nut x 2
11. M6 Washer x 2
Utility Knife
Pliers
4. ECU Interface Harness
8. Zip Ties x 4
12. Quick Splice
Connector x 5
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Table of Contents
Summary of Contents for Sphenic Technologies Inc. SPDi Spark
- Page 1 SPDi Plasma Ignition Installation Manual Engine: Volkswagen/ Audi 1.8 Turbo Safety Instructions: (Please read and understand these safety instructions thoroughly prior to use) This kit is designed to be installed on the Volkswagen 1.8T engine. SPDi kits are available for other engine types. This kit should be installed by a knowledgeable, professional mechanic.
- Page 2 SPDi Plasma Ignition Installation Manual Installation Procedure: 1. Remove battery cover and disconnect negative(- 4. Remove the stock spark plugs and replace with new ) battery terminal at the beginning of the plugs. [NGK PFR6Q recommended] Gap to 0.023" [0.6mm] and reinstall. Torque the plugs installation.
- Page 3 SPDi Plasma Ignition Installation Manual 7. Place the assembled unit as illustrated near the 9. Place the ECU Interface Harness as illustrated. Do driver's side of the hood latch, some small not connect the harness to the SPDi unit yet. Connect modification of the body may be required to allow the relay plug to the relay under the SPDi mounting the mount to sit flush.
- Page 4 SPDi Unit. Connect to the coils plugs. SPDi Spark is Programmable: The SPDi control unit is programmable. It is possible to upgrade the firmware and modify the spark profiles.
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