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Engine Crane
Operating Instructions & Parts Manual
Maximum Rated Capacity
Model
2 Ton
HW93809
!
This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all
safety messages that follow this symbol to avoid injury or death.
SFA Companies
10939 N. Pomona Ave. Kansas City, MO 64153
customerservices@heinwerner-automotive.com
Read this manual and follow all the Safety Rules and Operating Instructions before using this product
HW93809-M1_092016
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Table of Contents
Summary of Contents for HEIN-WERNER AUTOMOTIVE HW93809
- Page 1 Operating Instructions & Parts Manual Maximum Rated Capacity Model 2 Ton HW93809 This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid injury or death. SFA Companies 10939 N.
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Page 2: Safety And General Information
TABLE OF CONTENTS Safety and General Information Product Description & Specifications Assembly/Preparation Operation Maintenance Troubleshooting Warranty SAFETY AND GENERAL INFORMATION Save these instructions. For your safety, read, understand, and follow the information provided with and on this device before using. The owner and/or operator shall have an understanding of the device, its operating characteristics and safety operating instructions before operating the equipment. -
Page 3: Product Description
PRODUCT DESCRIPTION This Hein-Werner 2-Ton Engine Crane is designed to safely lift, lower, and transport in the lowest position, rated capacity engines. HW93809 comes with leg and boom extension sections that can extend, retract, and lock in position. SPECIFICATIONS Capacity... - Page 4 ASSEMBLY (cont) 1. Insert the two 3/8” x 3/4” flange head bolts [#1] through the holes in the pump [#4] as shown in Figure 1 and start two 3/8” nuts [#2] onto the bolts. Only start the nuts [#2] one or two turns onto the bolts [#1]. 2. On the opposite end of the pump [#4], insert two 3/8” x 1” bolts [#3] and start a 3/8” nut [#2] on each bolt. See Figure 1. Only start the nuts [#2] one or two turns onto the bolts [#3]. Figure 1 3. Align the pump [#4] with the keyhole slots in the bracket [#5] on the side of the crane as shown in Figure 2. 4. Move the pump [#4] against the bracket [#5] ensuring that the heads of all the bolts pass through the keyhole slots in the bracket [#5]. 5. Once the heads of all the bolts [#1 & #3] have passed through the keyhole slots in the bracket [#5] lower the pump [#4] so the bolts [#1 & #3] rest in the bottom of the slots. 6. Tighten all four 3/8” nuts [#2] to secure the pump [#4].
- Page 5 1. Attach the pump bracket [#8] to the bracket [#9] on the side of the crane using two 3/8” x 3/4” flange head bolts [#10] and two 3/8” nuts [#11] as shown in Figure 4. Be sure to attach the pump bracket [#8] to the bot- tom set of keyhole slots in the bracket [#9]. Figure 4 2. Mount the air pump [#12] to the pump bracket [#11] as shown in Figure 5. Use two 3/8” x 1” bolts [#13] and 3/8” nuts [#14] to secure the reservoir end of the air pump [#12]. The opposite end of the air pump [#12] is attached to the pump bracket [#11] using two 5/16” x 3/4” bolts [#15] and two 5/16” lock washers [#16]. The 5/16” x 3/4” bolts [#15] thread into tapped holes in the air pump [#12]. Figure 5 3. Attach the S-hook [#17] to the hole in the pump bracket [#11] as shown in Figure 6. 4. Route the air hose [#18] through the S-hook [#17]. The S-hook [#17] can be closed around the air hose [#18], if desired. Be careful to not pinch or cut the air hose [#18] when closing the S-hook [#17]. Otherwise, the S-hook [#17] can be left open so the air hose [#18] can be inserted or removed from the hook as desired. The purpose of the S-hook [#17] is to provide a location to hang the air hose [#18] that prevents it from dragging on the floor. Figure 6...
- Page 6 ASSEMBLY (cont) 5. Remove the shipping plug [#19] from the pump [#12] as shown in Figure 7. 6. Check the oil level in the pump. The oil should be 1” to 1-1/4” from the bottom of the hole. If the oil level is low, add hydraulic fluid equivalent to Conoco MV22 until the level is 1” to 1-1/4” from the bottom of the hole.
- Page 7 6. Mount the rod end of the hydraulic cylinder [#21] to the cylinder mounting bracket [#24] located on the boom by aligning the cylinder’s hole with the holes in the mounting bracket and insert the 3/4”upper cylinder retaining pin [#25] as shown in Figure 9. 7. Place a 3/4” washer [#26] onto the retaining pin [#25] and then snap a 3/4” retaining ring [#27] into the groove on the retaining pin [#25] and push the retaining pin [#25] until the retaining ring [#27] stops its travel. Figure 9 8. On the opposite side of the retaining pin [#25], place the other 3/4” washer [#26] onto the retaining pin [#25] and then snap the other 3/4” retaining ring [#27] into the groove on the retaining pin [#25] as shown in Figure 10. Figure 10 9. Align the hole on the quick coupler end of the cylinder [#21] with the holes of the cylinder mounting plates [#28], lifting the boom if necessary and making sure that the hydraulic hose quick coupler fitting is pointing away from the frame of the crane as shown in Figure 11. Insert the 1” lower cylinder retaining pin [#29] into the aligned holes and adjust so that an approximately equal length protrudes from each of the mounting plates.
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Page 8: Operation
OPERATION NOTICE: It may be necessary for some or all of the following steps to be completed using two people. WARNING: Using this crane requires several steps which must be followed each and every time the crane is used: 1. Adjusting the boom 2. - Page 9 Positioning the Crane After the crane has been properly adjusted, it can be moved in to position to secure the intended load. The crane must be able to freely roll into position and all potential obstacles must be carefully negotiated or moved. When posi- tioning the crane, always consider the way in which the load will be secured to the crane. The crane’s chain, or other adequate load capturing device that meets or exceeds the capacity of the crane in its given position, must be located directly over the intended load before attempting to secure the load.
- Page 10 Moving the Load Before and while SLOWLY moving the crane, pay close attention to the crane’s immediate surroundings. Ensure that all obstacles are moved from the crane’s path and do not neglect to consider the boom’s overhead path as well as the path that the legs will follow on the floor. Before moving the crane and load, position the load at its lowest possible height. Once any height restricting obstacles (i.e. engine compartment) have been cleared by the load, stop and repo- sition the load to its then current lowest possible height and continue doing so until all obstacles have been cleared. After the load has been successfully moved to the desired location, it should be lowered on to or attached to a surface or device (i.e.
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Page 11: Maintenance
MAINTENANCE WARNING: All inspection and maintenance procedures must be performed after the equipment has been re- moved from service. Failure to heed this warning may result in personal injury and / or property damage. 1. Lightly oil all pins to prevent corrosion. The pins that must be oiled are the leg positioning pins, boom extension pin, and the cylinder retaining pins. -
Page 12: Troubleshooting
Maintenance (cont) Inspect Boom Extension Pin and Leg Positioning Pins Inspect the boom extension pin and leg positioning pins for any signs of damage. The pins must not be bent, cracked, corroded, or excessively worn. WARNING: NEVER use pins that show any sign of damage. Using damaged pins can cause the pins to fail resulting in a sudden drop of the load and/or instability of the crane causing personal injury and/or property dam- age. -
Page 13: Replacement Parts
REPLACEMENT PARTS Not all components of the jack are replacement items, but are illustrated as a convenient reference of location and position in the assembly sequence. When ordering parts, give model number, part number and parts description. Call or write for current pricing: Hein-Werner Customer Support, 10939 N. Pomona Ave. Kansas City, MO 64153. Phone: (816) 891-6390; e-mail: customerservices@heinwerner-automotive.com... - Page 14 Item Part Number Description 480-11040 Caster, Swivel, Plate 200-31208 Capscrew, Hex Head, 3/8-16 UNC 203-01206 Nut, Hex, 3/8-16 UNC 817-02009 Leg Weldment 234-39020 Chain with Safety Hook 232-10017 Quick Release Pin 817-04028 Lock Pin, Boom 235-00007 Cotter Pin, Hair Type 817-02007 Boom Stop Weldment 817-02008...
- Page 15 Item Part Number Description 817-04032 Axle 817-02003 Tow Handle Weldment 232-20114 Hand Grip 200-31206 Capscrew, Hex Head 204-01200 Washer, Flat 082-50026 Tubing, Round 817-04047 Link, 4400 lb. 470-23023 Shaft, 3/4" dia. 201-01220 Capscrew, Socket Head 203-01202 Nut, Hex, 3/8-16 UNC 200-31721 Capscrew, Hex Head, 3/8-16 UNC 203-01705...
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Page 16: Two Years Limited Warranty
TWO YEARS LIMITED WARRANTY For a period of two (2) years from date of purchase, SFA Companies will repair or replace, at its option, without charge, any of its products which fails due to a defect in material or workmanship under normal usage. This limited warranty is a consumer's exclusive remedy.
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