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BBT034/ BBC034/ BBCD034
BBCD060/ BBT060-NL/
BB060-TL/ BB060-SL
VOLKSWAGEN AMAROK
•
Ironman 4x4 BBT/ BBC/ BBCD034 BBCD060/ BBT060-NL/
BB060-TL/ BB060-SL Bull Bars fit to a Volkswagen Amarok.
•
It will take about 3 hours to install.
IMPORTANT - If your vehicle has front parking sensors and you
wish to refit them, refer to drilling diagram on back pages of
instruction manual.
NOTE: This product has been tested for air bag compatibility
and therefore the mounting system MUST NOT be modified
IMPORTANT: Bull Bar installations should only be done by a qualified
person and it is the responsibility of this person to ensure correct fitment.
INSTALLATION
GUIDE
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Summary of Contents for Ironman4x4 BBT034
- Page 1 INSTALLATION GUIDE BBT034/ BBC034/ BBCD034 BBCD060/ BBT060-NL/ BB060-TL/ BB060-SL VOLKSWAGEN AMAROK • Ironman 4x4 BBT/ BBC/ BBCD034 BBCD060/ BBT060-NL/ BB060-TL/ BB060-SL Bull Bars fit to a Volkswagen Amarok. • It will take about 3 hours to install. IMPORTANT - If your vehicle has front parking sensors and you wish to refit them, refer to drilling diagram on back pages of instruction manual.
- Page 2 Before installation check bull bar application is compatible with your vehicle. Remove bumper bar, grill, bumper bar reinforcement and horns. Remove flares from ends of bumper bar. Mask a straight line level with the top of the lower grill opening in the bumper, across the top of the fog light housing to the ends of the bumper as shown.
- Page 3 Place bumper cutting templates onto the ends of the bumper, mark and remove sections as shown. Note: Cutting templates can be found of the last pages of the fitting manual. Remove ambient air temperature sensor and fit to plastic panel as shown. Place chassis bracket in position on chassis and mark location of all mounting holes onto front cross member.
- Page 4 11. Using outer mounting holes of chassis bracket as a guide, drill four outer holes in front cross- member and fit inner and outer reinforcing brackets to chassis as shown. INNER NOTE: Nut, flat washer and spring washer between bracket and crossmember. OUTER 12.
- Page 5 15. Refit small sections of flare removed in previous Double sided tape along this edge step (Using factory screws and double sided tape provided) along the edge of flare that contacts the bumper. 16. Trim mud guard liners as shown. 17.
- Page 6 21. Connect park lights, indicators and fog lights as per wiring diagrams at the back of instruction manual. 22. Fit protection plates to underneath of bull bar using M8 bolts, spring washers and flat washers into bull bar. Page 6 of 17...
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Page 7: Winch Installation
Winch Installation Bolt winch to cradle with gearbox to the left hand side of vehicle and cable spooling from bottom of the cable drum using bolts and washers provided. Bolt fairlead to recess in front of bull bar using bolts, washers and nuts provided. Fit bull bar to vehicle referring to steps of bull bar fitting instructions. - Page 8 Connect the thin black earth wire and negative battery cable to the earth connection on the opposite side of winch motor. Run the positive and negative battery cables into the engine bay taking care to secure cables away from any sharp or moving objects. Connect positive and negative battery cables main battery of vehicle (Not Auxilliary Battery).
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Page 9: Wiring Diagrams
Wiring Diagrams PARK LIGHT & INDICATOR Park Light Indicator White Yellow Park Light Indicator Circuit Circuit Black Black Ground Ground FOG LIGHTS Ground Lamp Fuse Connector Relay Black Blue Battery Lamp Parklight Switch SPST Ground White Ground Page 9 of 17... - Page 11 TOP EDGE OF FLARE...
- Page 12 Plastic Parking Sensor Installation IMPORTANT: Parking sensors should be installed as close to the same direction as when they sit in the factory bumper. For new vehicles with parking sensors, the new bars will now come with a plastic parking sensor holder kit.
- Page 13 Using some cleaner, clean around the sensor hole on the INSIDE of the bar. The kit comes with double sided stickers to enable you to stick the sensor holder in place. Remove the middle of the sensor holder to allow the vehicle sensor to go through.
- Page 14 Clean the plastic sensor holder and install the double sided sticker. Remove the double sided stickers protective layer and install the sensor holder into the bar. IMPORTANT: Parking sensors should be installed as close to the same direction as when they sit in the factory bumper.
- Page 15 Remove the parking sensor from the factory bumper and ensure the rubber liner is in place. The parking sensor kit allows the backing plate to go 2 ways. Depending on the thickness of the sensor, you can adjust fitment. If the sensor is larger, install the sensor backing plate with the smooth side down.
- Page 16 10. Install the backing plate to suit the sensor. 11. Ensure that the sensor is installed correctly and centred. Page 16 of 17 Page 5 of 5...
- Page 17 Page 17 of 17...
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Questions and answers
is there a bolt list and where they fit ? or can you send me bolt kit sizes and quantities .thankyou ,regards Mike