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Rockford Systems Stop-Time Measuring Device Instruction Manual

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INSTRUCTION MANUAL FOR
STM(STOP-TIME Measuring) Device
IMPORTANT:
PUBLICATION BEFORE OPERATING OR MAINTAINING
THE STOP-TIME MEASURING DEVICE.
5795 Logistics Parkway • Rockford, Illinois 61109 • Toll-Free 1-800-922-7533 • Phone (815) 874-7891
Fax (815) 874-6144 • Web Site www.rockfordsystems.com • Email sales@rockfordsystems.com
PLEASE REVIEW THIS ENTIRE
Manual No. KSL-220

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  • Page 1 IMPORTANT: PLEASE REVIEW THIS ENTIRE PUBLICATION BEFORE OPERATING OR MAINTAINING THE STOP-TIME MEASURING DEVICE. 5795 Logistics Parkway • Rockford, Illinois 61109 • Toll-Free 1-800-922-7533 • Phone (815) 874-7891 Fax (815) 874-6144 • Web Site www.rockfordsystems.com • Email sales@rockfordsystems.com Manual No. KSL-220...

  • Page 2: Table Of Contents

    SECTION 7—REPLACEMENT PARTS ........................27 SECTION 8—RETURN MATERIALS AUTHORIZATION & ORDER FORM ..............28 Copyright © 2019 Rockford Systems, LLC. All rights reserved. Not to be reproduced in whole or in part without written permission. Litho in U.S.A. Rockford Systems, LLC...

  • Page 3: Section 1-In General

    FOR MAINTENANCE AND INSPECTION ALWAYS REFER TO THE OEM’s (ORIGINAL EQUIPMENT MANUFACTURER’S) MAINTENANCE MANUAL OR OWNER’S MANUAL. If you do not have an owner’s manual, please contact the original equipment manufacturer. Rockford Systems, LLC 1-800-922-7533 (U.S.A. only)
  • Page 4 These publications can be acquired by contacting: US Department of Labor AMT- (Association of Manufacturing Technology) Occupational Safety and Health Administration 7901 Westpark Drive Washington, DC 20210 McLean, Virginia 22102-4269 (202) 219-5257 (703) 827-5211 Rockford Systems, LLC 1-800-922-7533 (U.S.A. only)

  • Page 5: Section 1—In General

    WARRANTY Rockford Systems, LLC warrants that this product will be free from defects in material and workmanship for a period of 12 months from the date of shipment thereof. ROCKFORD SYSTEMS LLC’S OBLIGATION UNDER THIS WARRANTY IS EXPRESSLY AND EXCLUSIVELY LIMITED to repairing or replacing such products which are returned to it within the warranty period with shipping charges prepaid and which will be disclosed as defective upon examination by Rockford Systems, LLC.
  • Page 6 Note: When using a light curtain, please add the response time of the light curtain to the above formula. (f) Guards shall be used to protect all areas of entry to the point of operation not protected by the presence sensing device. (Continued on next page.) Rockford Systems, LLC 1-800-922-7533 (U.S.A. only)
  • Page 7 .301 — 19” .571 — 36” .444 — 28” .174 — 11” .309 — 19-1/2” .452 — 28-1/2” .182 — 11-1/2” .317 — 20” (Continued on next page.) *Based on the 63 inches/second hand speed constant. Rockford Systems, LLC 1-800-922-7533 (U.S.A. only)
  • Page 8 = the response time of the control. Note: T are usually measured by a stop-time measuring device. = the additional time allowed by the brake monitor before it detects stop-time deterioration. Note: When the press stroke STOP command or stopping performance monitor (brake monitor) timer or angle setting is changed, the safety distance should be recalculated.
  • Page 9 90°of crankshaft rotation. When using this formula, the reaction time of either ergonomic touch palm buttons or a presence sensing device should be added to the stopping time to calculate the proper safety distance. (Continued on next page.) Rockford Systems, LLC 1-800-922-7533 (U.S.A. only)
  • Page 10 • having properly sized air piping or hoses • making sure the dual valve muffler is clean, unclogged, and working properly (Continued on next page.) • making proper air counterbalance adjustments based on the upper die weight. Rockford Systems, LLC 1-800-922-7533 (U.S.A. only)

  • Page 11: Section 2-Introduction

    Auto hand..8-5/8"Lx 1-3/8"H x 1-3/8"D OPTIONAL ACCESSORIES Power Supply......5 - 15 VDC Part No. DCL-036 printer with RS-232 plug and cord (from STM meter) Weight Total weight without printer..8-1/2 lbs (Continued on next page.) Rockford Systems, LLC 1-800-922-7533 (U.S.A. only)
  • Page 12 To provide a longer life for the battery, completely discharge the battery before recharging. This can be accomplished in the MM TEST FUNCTION AND SERVICE section on page (Continued on next page.) Rockford Systems, LLC 1-800-922-7533 (U.S.A. only)

  • Page 13: Section 2—Introduction

    Stopped Velocity – The ram velocity at the time the unit stopping when the sensor signals the proper point in the stops measuring. cycle to begin the test. Rockford Systems, LLC 1-800-922-7533 (U.S.A. only)

  • Page 14: Section 3-Operating Instructions

    Note: This actuator can also be used to push the emergency- rotation or at top of stroke, place the magnet, which is on stop button. the end of the cable, on the ram or platen. Pull the cable (Continued on next page.) Rockford Systems, LLC 1-800-922-7533 (U.S.A. only)

  • Page 15: Section 3—Operating Instructions

    See photo at right. curtain in the MM PARAMETER 2 SAFETY DISTANCE When the actuator releases,the flag setting Submenu P2 RESPONSE Time. should penetrate the sensing area, initiating the machine stop signal. Photo 3.4 Rockford Systems, LLC 1-800-922-7533 (U.S.A. only)

  • Page 16: Section 4-Software Flowchart

    SECTION 4—SOFTWARE FLOWCHART Stop-Time Measurement Device Rockford Systems, LLC 1-800-922-7533 (U.S.A. only)

  • Page 17: Section 5-Programming

    SWITCH OFF. Press ENTER. POWER OFF. . . is displayed and the device shuts off. The STM device will automatically shut down after 10 minutes if it is not being used (Continued on next page.) Rockford Systems, LLC 1-800-922-7533 (U.S.A. only)
  • Page 18 RS-232 port on the front of the unit. This function also prints the header information and/or the data stored in memory. Continued on next page.) Rockford Systems, LLC 1-800-922-7533 (U.S.A. only)
  • Page 19 MM STOP-TIME MEASURING menu. If this variable is set to NO(factory setting), each machine is referred to by a sequential No. and a machine ID No. is not required. Continued on next page.) Rockford Systems, LLC 1-800-922-7533 (U.S.A. only)

  • Page 20: Mm Stop-Time Measuring

    Bring the ram to top dead center of crankshaft rotation or Press ENTER to shut down the meter. to full open position. Cock the hand-held actuator. The display reads: POWER OFF . . . The device automatically shuts off. (Continued on next page.) Rockford Systems, LLC 1-800-922-7533 (U.S.A. only)

  • Page 21: Mm Test Function And Service

    The display reads: that requires programming or go to the MM STOP-TIME MEASURING program to do a test. POWER OFF. . . The device shuts down automatically and begins the recharging process. (Continued on next page.) Rockford Systems, LLC 1-800-922-7533 (U.S.A. only)

  • Page 22: Mm Measuring Data Management

    DM DATA TRANSFER TO COMPUTER Press ENTER to transfer data to a computer. If no data was entered, the display reads: NO DATA IN MEMORY Press ▼ twice to go to the next setting. (Continued on next page.) Rockford Systems, LLC 1-800-922-7533 (U.S.A. only)

  • Page 23: Mm Print Manager

    Press the ▲ or ▼ buttons to go to the next MM setting that requires programming or go to the MM STOP-TIME Press ▼ to go to the next setting. MEASURING program to do a test. (Continued on next page.) Rockford Systems, LLC 1-800-922-7533 (U.S.A. only)

  • Page 24: Mm Parameter 1 Basic Settings

    Press the ▲ or ▼ buttons to go to the next MM setting Press ▼ to go to the next setting. that requires programming or go to the MM STOP-TIME MEASURING program to do a test. (Continued on next page.) Rockford Systems, LLC 1-800-922-7533 (U.S.A. only)

  • Page 25: Mm Parameter 2 Safety Distance

    Press the ▲ or ▼ buttons to go to the next MM program P2 APPROACH SPEED - See instructions in left column. that requires programming or go to the MM STOP-TIME MEASURING program to do a test. (Continued on next page.) Rockford Systems, LLC 1-800-922-7533 (U.S.A. only)

  • Page 26: Mm Parameter 3 Measuring

    Press the ▲ or ▼ buttons to go to the next MM program press ENTER. The display reads: that requires programming or go to the MM STOP-TIME P3 AUTO M. MODE CHANGE 005S MEASURING program to do a test. Rockford Systems, LLC 1-800-922-7533 (U.S.A. only)

  • Page 27: Section 6-Fault Messages

    Allen wrench DCL-043 Sensor DCL-049 Actuator spacer DCL-044 DCL-050 Actuator Actuator pushbutton plate DCL-045 Flag DCL-051 Printer DCL-046 DCL-052 Sensor base magnet Cord and plug for printer DCL-047 DCL-053 Magnet for ram attachment Insturction label Rockford Systems, LLC 1-800-922-7533 (U.S.A. only)

  • Page 28: Section 8-Return Materials Authorization & Order Form

    SECTION 8—RETURN MATERIALS AUTHORIZATION & ORDER FORM Stop-Time Measurement Device RETURN MATERIALS AUTHORIZATION REQUEST FORM To return material for any reason contact the sales department in our organization at 1-800-922-7533 for an R.M.A. number. All returned materials shipments must be prepaid. Complete this form and send with material to 5795 Logistics Parkway, Rockford, Illinois 61109.

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