Summary of Contents for Crafco 30 Pavement Router
- Page 1 Model 30 Pavement Router Model 30 Pavement Router Non-Clutch Self-Propelled Router Dust Control Router Saw Cut Router Parts Manual - 21320 Revision F...
- Page 2 Fill in appropriate fields that apply to this machine Machine S/N: _ _______________________________ Hose S/N: _______________________________ Hose S/N: _______________________________ Pump S/N: _______________________________ Pump S/N: ______________________________ Engine S/N: ________________________________ Compressor S/N: _____________________________ Gear Box S/N (Patcher): ______________________ Blower S/N (Magnum): ________________________...
- Page 3 Model 30 Pavement Router Manual Revisions Revision Date “F” Updated to new format. Updated engine model to PA-CH752-3125, Updated specifications to have ship weight for different machines. Updated Chapter 9 with new illustrations and wiring diagrams. Updated 11/2018 troubleshooting with references to Engine Owner’s Manual and checking voltages.
- Page 4 MODEL 30 PAVEMENT ROUTER PN 21300 MODEL 30 SELF PROPELLED PAVEMENT ROUTER PN 21340 MODEL 30 DUST CONTROL ROUTER PN 21350...
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Page 5: Table Of Contents
Moving the Self Propelled Router................5-12 5.9 Saw Cut Attachment ......................5-13 5.10 Storing the Machine ......................5-17 5.10.1 CRAFCO Model 30 Dust Control Router ..............5-17 5.10.2 CRAFCO Model 30 Pavement Router and Self-Propelled Router (without dust control) 5-17 6.0 Maintenance Instructions ......................6-1... - Page 6 9.1 Ordering Crafco Parts ......................9-1 9.2 Model 30 Pavement Router ....................9-2 9.3 Electrical Schematic Model 30 Pavement Router with Clutch ..........9-8 9.4 Electrical Diagram Model 30 Pavement Router Non-Clutch ..........9-10 9.5 Model 30 Self Propelled Router ..................9-11 9.6 Electrical Diagram Model 30 Self Propelled Router ............
- Page 7 Model 30 Pavement Router Manual Table of Contents 9.8 Cutter Head and Drive Components .................. 9-25 9.9 Pavement Cutter Selection ....................9-27 9.10 Cutter Positioning ......................9-28 9.11 Cutter Positioning ......................9-29 9.11.1 Cutter Positioning for Cutter Part Numbers 31134, 31136, 31137, 31149 ....9-29 9.11.2...
- Page 8 Figure 7.1 Standard Multimeter ..................... 7-2 Figure 7.2 Clamp – On Amp Meter/Multimeter ................7-3 Figure 9.1 Model 30 Pavement Router: PN 21300, 21330 Non-Clutch ......... 9-2 Figure 9.2 Model 30 Pavement Router: PN 21300 ................ 9-4 Figure 9.3 Model 30 Pavement Router Back Side: PN 21300 ............9-6 Figure 9.4 Electrical Diagram Model 30 Router with Electric Clutch ..........
- Page 9 Model 30 Pavement Router Manual List of Figures Figure 9.15 Dust Control Router Parts ..................9-22 Figure 9.16 Cutter Head and Drive Assembly ................9-25 Figure 9.17 Cutter Positioning for 31134, 31136, 31137, 31149 ..........9-29 Figure 9.18 Cutter Positioning for 31135 ..................9-29 Figure 9.19 Cutter Positioning for 31145 (Patent Pending) ............
- Page 10 Table 6-9 Common Add On, Optional, and Maintenance Parts ........... 6-15 Table 8-1 Trouble Shooting Guide Model 30 Pavement Router ............ 8-1 Table 8-2 Trouble Shooting Guide Model 30 Pavement Router (Continued) ......... 8-2 Table 9-1 Model 30 Pavement Router: PN 21300 ................ 9-3 Table 9-2 Model 30 Pavement Router: PN 21300 .................
- Page 11 Model 30 Pavement Router Manual List of Tables Table 9-6 Self-Propelled Router Mechanisms ................9-14 Table 9-7 Electrical Diagram Self-Propelled Router ..............9-18 Table 9-8 Dust Shroud Assembly ....................9-21 Table 9-9 Dust Control Router Parts ................... 9-23 Table 9-10 Dust Control Router Hardware (Not Shown) .............. 9-24 Table 9-11 Electrical Diagram Model 30 Router with Clutch ............
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Page 13: About This Manual
Introduction 1.0 About This Manual This manual is supplied with each new Crafco Model 30 Pavement Router. The manual assists your machine operators in the proper use of the melter applicator and provides information about the machine’s mechanical functions for trouble-free operation. -
Page 15: Safety Precautions
Or contact your nearest authorized Crafco Distributor at https://crafco.com/where-to- purchase/. 2.1 General Safety • Crafco, Inc. assumes no liability for an accident or injury incurred through improper use of the machine. • Read this manual thoroughly before operating the machine. •... -
Page 16: Equipment Or Operational Safety For All Routers
Do not route without Cutter Head Dust Shroud in place. 2.4 California Proposition 65 The state of California currently maintains a list of chemicals that can cause cancer, birth defects or other reproductive harm. Your Crafco, Inc. equipment comes with the following warnings: 2.4.1 All Crafco, Inc. Equipment 2.4.2... -
Page 17: Safety Symbols And Notices
Model 30 Pavement Router Manual Chapter 2 Safety 2.5 Safety Symbols and Notices Important safety symbols and notices are marked on the machine and in this manual. Failure to comply could result in equipment damage, operational malfunction, serious injury, or death. Please read and comply with all symbols and notices. -
Page 18: Table 2-2 Safety Symbols And Notices (Continued)
Model 30 Pavement Router Manual Chapter 2 Safety Table 2-2 Safety Symbols and Notices (continued) Symbol Item Remark Crush Hazard Keep feet and legs clear. Pinch Hazard Keep hands and feet clear. Exhaust Hazard Avoid breathing engine exhaust. Read and understand operator and safety manuals Read Manual before operating machine. -
Page 19: Limited Warranty
Crafco, Inc. specifically disavows any other representation, warranty, or liability related to the condition or use of the product. CAUTION Use of replacement parts other than genuine Crafco parts may impair the safety or reliability of your equipment and nullifies any warranty. -
Page 20: Warranty Claim Instructions
RA number. The customer will be emailed or faxed an RA form with all instructions to return the item to Crafco, Inc. See example. If the part is found to be within the two year warranty period and has not been abused or modified, a credit will be issued to the customer’s account or credit card. -
Page 21: Machine Specifications
6 radially located sprocket shaped cutters on 11-3/4” (298.5 mm) diameter Design cutter head Cutter Style Hardened steel with carbide cutter tips Crack Up to 1500 Liner Feet (457 Linear Meters) per hour Cleaning ©2018 by Crafco, Inc. All Rights Reserved……………………………………………………………Machine Specifications 4-1... -
Page 23: Operating Instructions
1 hour. Diamond or abrasive blade (not included) may be used wet or dry on the Model 30. Crafco part number 31350, Random Crack Saw Cutting Kit, may be ordered for the Model 30 Router with the initial order, or as an add on kit. -
Page 24: Preparing The Machine For Start Up
Always put on protective clothing, long pants, gloves, hard-soled shoes, safety glasses, dust mask, and ear protection. Tighten all bolts, nuts, and screws every 100 hours. ©2018 by Crafco, Inc. All Rights Reserved……………..…………………..……………………..….Operating Instructions 5-2... -
Page 25: Starting
For a Warm Engine: Return the choke to “off” position as soon as engine starts. Black smoke from the exhaust and a rough running engine usually indicate over- choking. ©2018 by Crafco, Inc. All Rights Reserved……………..…………………..……………………..….Operating Instructions 5-3... -
Page 26: Cold Weather Starting
5.6 Operation Guidelines Follow these guidelines to ensure proper operation of your CRAFCO Model 30 Pavement Router. 5.6.1 Angle of Operation The engine will operate continuously at angles up to 25 degrees. Check oil level to assure crankcase oil level is at the “F”... -
Page 27: Cooling
Engine exhaust gases contain poisonous carbon monoxide. Carbon monoxide is odorless, colorless, and can cause death if inhaled. Avoid inhaling exhaust fumes, and never run the engine in a closed building or confined area. ©2018 by Crafco, Inc. All Rights Reserved……………..…………………..……………………..….Operating Instructions 5-5... -
Page 28: Attaching Cutter Head Dust Shroud
The support rod should be fully extended in its forward position before routing begins. Raise the cutter mechanism by pushing the rocker switch to the up position. Open fuel valve on bottom of fuel tank. ©2018 by Crafco, Inc. All Rights Reserved……………..…………………..……………………..….Operating Instructions 5-6... -
Page 29: Figure 5.1 Model 30 Router Raised For Dust Shroud Installation
Model 30 Pavement Router Manual Chapter 5 Operating Instructions Figure 5.1 Model 30 Router Raised for Dust Shroud Installation Figure 5.2 Using the Brush Manipulation Tool ©2018 by Crafco, Inc. All Rights Reserved……………..…………………..……………………..….Operating Instructions 5-7... -
Page 30: Cleaning Joints And Cracks
Always engage electric clutch before lowering cutter head into the joint. WARNING The CRAFCO Model 30 Pavement Router pushes toward the operator when routing. Tightly compacted surfaces, deep or wide cuts, or hard aggregate may cause sudden machine movement toward operator. This “kickback” could cause the operator to lose balance or control of the machine resulting in serious personal injury. -
Page 31: Figure 5.3 Depth Indicator
Model 30 Pavement Router Manual Chapter 5 Operating Instructions Figure 5.3 Depth Indicator Clutch Handle Cutter Depth Actuator Switch Figure 5.4 Model 30 Router Handle ©2018 by Crafco, Inc. All Rights Reserved……………..…………………..……………………..….Operating Instructions 5-9... -
Page 32: Figure 5.5 Stabilizer Mechanism
Model 30 Pavement Router Manual Chapter 5 Operating Instructions Figure 5.5 Stabilizer Mechanism ©2018 by Crafco, Inc. All Rights Reserved……………..…………………..……………………..….Operating Instructions 5-10... -
Page 33: Routing With Dust Control
(see Section 6.11) Return engine to high speed and continue routing. ©2018 by Crafco, Inc. All Rights Reserved……………..…………………..……………………..….Operating Instructions 5-11... -
Page 34: Moving The Self Propelled Router
Pull up on the right hand drive handle to engage the self-propelled drive system and walk behind the router towards the next distressed area. Release the drive handle when you are ready to stop moving. ©2018 by Crafco, Inc. All Rights Reserved……………..…………………..……………………..….Operating Instructions 5-12... -
Page 35: Saw Cut Attachment
Operating Instructions 5.9 Saw Cut Attachment The Crafco Random Crack Saw Attachment is designed to offer a secondary use for our Model 30 Pavement Router. This tool will allow the transformation of the standard Model 30 Pavement Router to a random crack saw for use on concrete or asphalt pavement in less than 1 hour. The Saw Cut Attachment may also be used on a Dust Control Router, though the dust control feature does not work with the saw cut attachment. -
Page 36: Table 5-10 Removing Cutter Head
The cutter head can now be rolled out from underneath of the router and stored until needed. ©2018 by Crafco, Inc. All Rights Reserved……………..…………………..……………………..….Operating Instructions 5-14... -
Page 37: Table 5-11 Saw Cut Attachment Installation
Attach with 1/4” x 3/4” bolt, 1/4” flat washer, and 1/4” nylon lock nut. Install 3/8” pipe elbow and hose connector to water pipe assembly. Locate on the belt side of router; orientation should follow the line of the handle. ©2018 by Crafco, Inc. All Rights Reserved……………..…………………..……………………..….Operating Instructions 5-15... -
Page 38: Table 5-12 Saw Cut Attachment Installation (Continued)
Inspect the machine; make sure there are no loose or missing parts. Reconnect the battery cable. Run the Router for a few minutes to insure proper operation. Install the belt guard. ©2018 by Crafco, Inc. All Rights Reserved……………..…………………..……………………..….Operating Instructions 5-16... -
Page 39: Storing The Machine
Chapter 5 Operating Instructions 5.10 Storing the Machine Follow these instructions when storing the CRAFCO Model 30 Pavement Router 5.10.1 CRAFCO Model 30 Dust Control Router DO NOT leave the machine resting on the seal brushes or the brushes will become deformed, causing them not to function properly. -
Page 41: Maintenance Instructions
Check engine oil daily. Change oil after every 100 hours of operation. Change oil filter every 200 hours. Use Crafco part number 31330. Refer to engine owner’s manual for more information. -
Page 42: Fuel Recommendations
Methyl Tertiary Butyl Ether (MTBE) and unleaded gasoline blends (up to maximum of 15% MTBE by volume) are approved as a fuel for Kohler engines. Other gasoline/ether blends are not approved. ©2018 by Crafco, Inc. All Rights Reserved………………..………………………………..….…How to Use a Multimeter 6-2... -
Page 43: Battery
For any abnormalities in operation, unusual noises from the engine or accessories, loss of power, overheating, etc., contact your nearest Kohler Service Center. Periodically inspect the in-line fuel filter and replace when dirty using Crafco part number 31331. WARNING Inhalation of exhaust gases can result in serious personal injury or death. DO NOT use the air cleaner or exhaust elbow as a supporting step. -
Page 44: Table 6-1 Maintenance Chart
Have solenoid shift starter disassembled and cleaned ** • Repack wheel bearings. * Perform these maintenance procedures more frequently under extremely dusty, dirty conditions. ** Have a Kohler Engine Service Dealer perform this service. ©2018 by Crafco, Inc. All Rights Reserved………………..………………………………..….…How to Use a Multimeter 6-4... -
Page 45: Air Cleaners
Maintenance Instructions 6.6 Air Cleaners For longer engine life, the Model 30 Pavement Router has been fitted with a High Capacity Air Cleaner (primary) and secondary element. Due to the dusty conditions created during operation, it is necessary to service the air cleaner when it becomes clogged with dirt. Follow the steps in Table to service the primary air cleaner. -
Page 46: Changing Cutters
Chapter 6 Maintenance Instructions 6.7 Changing Cutters Always use genuine Crafco cutters and other replacement parts. Failure to do so will void warranty and possibly cause damage to machine or injury to operator. The procedure outlined in Table 6-4 will greatly simplify cutter changing. Call Crafco or your local Crafco Distributor for any additional questions you may have. -
Page 47: Figure 6.2 Router On Front Stand
Model 30 Pavement Router Manual Chapter 6 Maintenance Instructions Figure 6.2 Router on Front Stand Figure 6.3 Raised Rear Support Strip ©2018 by Crafco, Inc. All Rights Reserved………………..………………………………..….…How to Use a Multimeter 6-7... -
Page 48: Figure 6.4 Wrench In Cutter Window
Model 30 Pavement Router Manual Chapter 6 Maintenance Instructions Figure 6.4 Wrench in Cutter Window Figure 6.5 Pin Removal Tool ©2018 by Crafco, Inc. All Rights Reserved………………..………………………………..….…How to Use a Multimeter 6-8... -
Page 49: Changing Cutter Heads
Push handle down all the way to the ground again, this will lift the front of the router, freeing the cutter head assembly from the cutter housing. Then roll the cutter head from under the router. Figure 6.6 Belt Tensioner ©2018 by Crafco, Inc. All Rights Reserved………………..………………………………..….…How to Use a Multimeter 6-9... -
Page 50: Figure 6.7 Belt Guard
Model 30 Pavement Router Manual Chapter 6 Maintenance Instructions Figure 6.7 Belt Guard ©2018 by Crafco, Inc. All Rights Reserved………………..………………………………..….…How to Use a Multimeter 6-10... -
Page 51: Table 6-6 Installing New Cutter Head And Main Shaft
1/4” deflection per belt when 10 lbs. pressure is applied. Install belt guard. Install cutters, shafts and spacers as outlined in changing cutters, Table 6-4 Cutter Changing. ©2018 by Crafco, Inc. All Rights Reserved………………..………………………………..….…How to Use a Multimeter 6-11... -
Page 52: V-Belts
Tighten belt tensioner. Correct tension is 1/4” deflection per belt when 10 lbs. pressure is applied. Incorrect belt tension will cause poor belt life, damage to bearings, and engine crankshaft bearing failure. Install belt guard. ©2018 by Crafco, Inc. All Rights Reserved………………..………………………………..….…How to Use a Multimeter 6-12... -
Page 53: Electric Clutch
Maintenance Instructions 6.10 Electric Clutch The CRAFCO Model 30 Router is equipped with an electric clutch which can be engaged independently of engine operation. Under normal operation, no service of this clutch is required. If the V-grooves should become worn, a completely new clutch assembly (Crafco part number 31289) -
Page 54: Cutter Head Dust Shroud
To replace the flexible brush on top of shroud, drill out the rivets with a #30 drill bit. Replace the flexible brush and secure with new 1/8” wide domed blind rivets. (PN 28549) ©2018 by Crafco, Inc. All Rights Reserved………………..………………………………..….…How to Use a Multimeter 6-14... -
Page 55: Common Maintenance Parts And Kits
6.12 Common Maintenance Parts and Kits Table 6-9 contains some parts and kits for the Model 30 Pavement Router that has been put together for your convenience as add on, or maintenance parts. Table 6-9 Common Add On, Optional, and Maintenance Parts PART NO. -
Page 57: How To Use A Multimeter
How to use a Multimeter 7.0 How to Use a Multimeter The Model 30 Pavement Router uses 12-volt direct current (DC) to power the engine, and actuator motor. The DC power is from a 12-volt battery. 12-volt DC power has little danger of electrical shock. Care must still be taken when dealing with DC power systems because it is capable of producing large amounts of current. -
Page 58: Figure 7.1 Standard Multimeter
Ohms Ω Audible Continuity • Wire connection DC Voltage Use these ports. Do not AC Voltage ~ use the fuse port, it is for amps Figure 7.1 Standard Multimeter ©2018 by Crafco, Inc. All Rights Reserved………………..………………………………..….…How to Use a Multimeter 7-2... -
Page 59: Figure 7.2 Clamp - On Amp Meter/Multimeter
• Hyd. Coils AC Amps ~ • Burner Ignition Coil • Hose Current Audible Continuity • Hose, Wand, and wire connection Figure 7.2 Clamp – On Amp Meter/Multimeter ©2018 by Crafco, Inc. All Rights Reserved………………..………………………………..….…How to Use a Multimeter 7-3... -
Page 61: Model 30 Pavement Router Troubleshooting
Table 8-1 to help you troubleshoot problems you may encounter with the Model 30 Pavement Router, including self-propelled and dust control models. Also see the Engine Operators Manual for further engine troubleshooting. Table 8-1 Trouble Shooting Guide Model 30 Pavement Router... -
Page 62: Table 8-2 Trouble Shooting Guide Model 30 Pavement Router (Continued)
Model 30 Pavement Router Manual Chapter 8 Troubleshooting Table 8-2 Trouble Shooting Guide Model 30 Pavement Router (Continued) • Repair or replace starter. See Starter problems. Engine Operators Manual. Engine doesn’t spin properly when cranking. • Charge or replace battery. See Low battery. -
Page 63: About The Illustrated Parts List
9.1 Ordering Crafco Parts Crafco distributors and Crafco Pavement Preservation Supply Centers are strategically located throughout the United States. Parts can be ordered from your local Crafco distributor or directly from Crafco, Inc. if a distributor is not available in your area. -
Page 64: Model 30 Pavement Router
Model 30 Pavement Router Manual Chapter 9 Illustrated parts Lists 9.2 Model 30 Pavement Router Figure 9.1 Model 30 Pavement Router: PN 21300, 21330 Non-Clutch ©2018 by Crafco, Inc. All Rights Reserved…………………………...………………………………..……………...Troubleshooting 9-2... -
Page 65: Table 9-1 Model 30 Pavement Router: Pn 21300
Model 30 Pavement Router Manual Chapter 9 Illustrated parts Lists Table 9-1 Model 30 Pavement Router: PN 21300 FIG. ITEM PART NO. DESCRIPTION QTY. Figure 9.1 20914 ENGINE: KOHLER PA-CH752-3125(27HP)(20 Kw) 31442 FUEL TANK 20946 GAS TANK STRAP ASSEMBLY 20945... -
Page 66: Figure 9.2 Model 30 Pavement Router: Pn 21300
Model 30 Pavement Router Manual Chapter 9 Illustrated parts Lists 11 12 16 17 19 20 Figure 9.2 Model 30 Pavement Router: PN 21300 ©2018 by Crafco, Inc. All Rights Reserved…………………………...………………………………..……………...Troubleshooting 9-4... -
Page 67: Table 9-2 Model 30 Pavement Router: Pn 21300
Model 30 Pavement Router Manual Chapter 9 Illustrated parts Lists Table 9-2 Model 30 Pavement Router: PN 21300 FIG. ITEM PART NO. DESCRIPTION QTY. 31338 SWITCH Figure 28685 STAR WASHER 31100 PIN REMOVAL TOOL 31101 PIN RETAINING WRENCH 32119 LIFTING BRACKET ASSEMBLY... -
Page 68: Figure 9.3 Model 30 Pavement Router Back Side: Pn 21300
Model 30 Pavement Router Manual Chapter 9 Illustrated parts Lists 29 30 Figure 9.3 Model 30 Pavement Router Back Side: PN 21300 ©2018 by Crafco, Inc. All Rights Reserved…………………………...………………………………..……………...Troubleshooting 9-6... -
Page 69: Table 9-3 Model 30 Pavement Router: Pn 21300
Model 30 Pavement Router Manual Chapter 9 Illustrated parts Lists Table 9-3 Model 30 Pavement Router: PN 21300 FIG. ITEM PART NO. DESCRIPTION QTY. 20915 ROCKER SWITCH Figure 51614 14 Ga. SPADE TERMINAL 51592 10 Ga. SPADE TERMINAL 20916 FOAM HAND GRIP... -
Page 70: Electrical Schematic Model 30 Pavement Router With Clutch
Model 30 Pavement Router Manual Chapter 9 Illustrated parts Lists 9.3 Electrical Schematic Model 30 Pavement Router with Clutch GRN-1 Figure 9.4 Electrical Diagram Model 30 Router with Electric Clutch ©2018 by Crafco, Inc. All Rights Reserved…………………………...………………………………..……………...Troubleshooting 9-8... -
Page 71: Table 9-4 Electrical Diagram Model 30 Router With Clutch
20948 BATTERY CABLE POSITIVE 20949 ENGINE GROUND (BATTERY CABLE GROUND) 20910 ENGINE CHANNEL ASSEMBLY 20949 BATTERY CABLE GROUND 37620 BATTERY 12V 32001 ACTUATOR 31289 ELECTRIC CLUTCH 31338 CLUTCH SWITCH 20915 ROCKER SWITCH ©2018 by Crafco, Inc. All Rights Reserved…………………………...………………………………..……………...Troubleshooting 9-9... -
Page 72: Electrical Diagram Model 30 Pavement Router Non-Clutch
Chapter 9 Illustrated parts Lists 9.4 Electrical Diagram Model 30 Pavement Router Non-Clutch The following wiring diagram applies to the Model 30 Pavement Router non-clutch PN 31330. BATTERY GROUND ENGINE GROUND Figure 9.5 Electrical Diagram Model 30 Router Non Clutch... -
Page 73: Model 30 Self Propelled Router
Model 30 Pavement Router Manual Chapter 9 Illustrated parts Lists 9.5 Model 30 Self Propelled Router This section illustrates the unique parts for the self-propelled system. Figure 9.6 Model 30 Self-Propelled Router PN 21340 ©2018 by Crafco, Inc. All Rights Reserved…………………………...………………………………..……………...Troubleshooting 9-11... -
Page 74: Figure 9.7 Self-Propelled Router Mechanisms
Model 30 Pavement Router Manual Chapter 9 Illustrated parts Lists Figure 9.7 Self-Propelled Router Mechanisms ©2018 by Crafco, Inc. All Rights Reserved…………………………...………………………………..……………...Troubleshooting 9-12... -
Page 75: Table 9-5 Self-Propelled Router Mechanisms
7/16 – 20 X 3 1/2” GRADE 8 BOLT 28648 7/16 LOCK WASHER 28673 7/16 FLAT WASHER 20860 CLUTCH ASSEMBLY W/ STUB SHAFT 37032 BRUSH SHAFT KEY 1/4” X 1 1/8” 31482 CAST IRON FINISHED BORE V-BELT PULLEY ©2018 by Crafco, Inc. All Rights Reserved…………………………...………………………………..……………...Troubleshooting 9-13... -
Page 76: Figure 9.8 Self-Propelled Router Wheel Spacer
Model 30 Pavement Router Manual Chapter 9 Illustrated parts Lists Figure 9.8 Self-Propelled Router Wheel Spacer Table 9-6 Self-Propelled Router Mechanisms FIG. ITEM PART NO. DESCRIPTION QTY. Figure 9.8 31483 WHEEL SPACER SELF-PROPELLED ROUTER ©2018 by Crafco, Inc. All Rights Reserved…………………………...………………………………..……………...Troubleshooting 9-14... -
Page 77: Figure 9.9 Model 30 Self-Propelled Router Drive Wheel Clutch Assembly
Model 30 Pavement Router Manual Chapter 9 Illustrated parts Lists Figure 9.9 Model 30 Self-Propelled Router Drive Wheel Clutch Assembly ©2018 by Crafco, Inc. All Rights Reserved…………………………...………………………………..……………...Troubleshooting 9-15... -
Page 78: Figure 9.10 Model 30 Self-Propelled Router Drive System
Model 30 Pavement Router Manual Chapter 9 Illustrated parts Lists Figure 9.10 Model 30 Self-Propelled Router Drive System ©2018 by Crafco, Inc. All Rights Reserved…………………………...………………………………..……………...Troubleshooting 9-16... -
Page 79: Electrical Diagram Model 30 Self Propelled Router
Model 30 Pavement Router Manual Chapter 9 Illustrated parts Lists 9.6 Electrical Diagram Model 30 Self Propelled Router BLU-1 Figure 9.11 Electrical Diagram Self-Propelled Router ©2018 by Crafco, Inc. All Rights Reserved…………………………...………………………………..……………...Troubleshooting 9-17... -
Page 80: Table 9-7 Electrical Diagram Self-Propelled Router
BATTERY CABLE POSITIVE 20949 ENGINE GROUND (BATTERY CABLE GROUND) 20910 ENGINE CHANNEL ASSEMBLY 20949 BATTERY CABLE GROUND 37620 BATTERY 12V 32001 ACTUATOR 31289 ELECTRIC CLUTCH 31338 CLUTCH SWITCH 31339 SWITCH 20915 ROCKER SWITCH ©2018 by Crafco, Inc. All Rights Reserved…………………………...………………………………..……………...Troubleshooting 9-18... -
Page 81: Model 30 Pavement Router With Dust Control
Model 30 Pavement Router Manual Chapter 9 Illustrated parts Lists 9.7 Model 30 Pavement Router with Dust Control This section illustrates the unique parts for the dust control system. Self-Propelled with dust control machines will also contain the parts from sections and 9.6. -
Page 82: Figure 9.13 Dust Shroud Assembly
Model 30 Pavement Router Manual Chapter 9 Illustrated parts Lists Figure 9.13 Dust Shroud Assembly ©2018 by Crafco, Inc. All Rights Reserved…………………………...………………………………..……………...Troubleshooting 9-20... -
Page 83: Table 9-8 Dust Shroud Assembly
28554 10/32 HEX NUT 28644 #10 SPRING LOCK WASHER 28819 10/32 X 3/8” ROUND HEAD SCREW 28893 10/32 X ½” ROUND HEAD SCREW 28549 1/8 WIDE DOME BLIND RIVET 31538 REINFORCMENT ANGLE ©2018 by Crafco, Inc. All Rights Reserved…………………………...………………………………..……………...Troubleshooting 9-21... -
Page 84: Figure 9.14 Dust Control Router
Model 30 Pavement Router Manual Chapter 9 Illustrated parts Lists Figure 9.14 Dust Control Router Figure 9.15 Dust Control Router Parts ©2018 by Crafco, Inc. All Rights Reserved…………………………...………………………………..……………...Troubleshooting 9-22... -
Page 85: Table 9-9 Dust Control Router Parts
31433 RUBBER GASKET, CYCLONE 31565 FILTER BAG SUPPORT ASSEMBLY 31567 FILTER SUPPORT ROD 31545 DUST SHROUD RETAINING PIN 31413 KOHLER FRONT DRIVE SHAFT 31437 1 1/2” SUCTION HOSE 31438 4” SUCTION HOSE ©2018 by Crafco, Inc. All Rights Reserved…………………………...………………………………..……………...Troubleshooting 9-23... -
Page 86: Table 9-10 Dust Control Router Hardware (Not Shown)
E GEAR C 31739N CLAMP, 2 - 1/2" SDBC 29657N COILED BENT - WIRE LOCKING PIN 31736N BLOWER SHAFT, INNER SEAL 31737N BLOWER SHAFT, OUTER SEAL 28992 3/16 BLIND RIVET, 7/8 LG ©2018 by Crafco, Inc. All Rights Reserved…………………………...………………………………..……………...Troubleshooting 9-24... -
Page 87: Cutter Head And Drive Components
Model 30 Pavement Router Manual Chapter 9 Illustrated parts Lists 9.8 Cutter Head and Drive Components Figure 9.16 Cutter Head and Drive Assembly ©2018 by Crafco, Inc. All Rights Reserved…………………………...………………………………..……………...Troubleshooting 9-25... -
Page 88: Table 9-11 Electrical Diagram Model 30 Router With Clutch
31114 CUTTER PIN 28847 1/2 - 13 X 1 SQUARE HEAD SET SCREW 31072 KEY – 3/8 X 4 32072 SHEAVE 32071 1 ¾ BUSHING 31071 3/8 X 1 5/8 SQUARE KEY ©2018 by Crafco, Inc. All Rights Reserved…………………………...………………………………..……………...Troubleshooting 9-26... -
Page 89: Pavement Cutter Selection
Longer teeth for Carbide Tip cutting depth up to 2”. For use with 12 Extra Long hardened steel spacers. Able to be configured to cut ½ to 1 ½” wide. (See Figure 9.20). ©2018 by Crafco, Inc. All Rights Reserved…………………………...………………………………..……………...Troubleshooting 9-27... -
Page 90: Cutter Positioning
Illustrated parts Lists 9.10 Cutter Positioning WARNING Install replacement cutters as shown. Failure to install correctly will result in rapid deterioration of carbide tip. ROTATION OF CUTTER HEAD FRONT OF ROUTER REAR OF ROUTER ©2018 by Crafco, Inc. All Rights Reserved…………………………...………………………………..……………...Troubleshooting 9-28... -
Page 91: Cutter Positioning For Cutter Part Numbers 31134, 31136, 31137, 31149
Failure to do so could result in permanent damage to the machine and possibly injury to the operator. 1/2” Cut 3/4” Cut Figure 9.18 Cutter Positioning for 31135 ©2018 by Crafco, Inc. All Rights Reserved…………………………...………………………………..……………...Troubleshooting 9-29... -
Page 92: Cutter Positioning For Part Number 31145 (Patent Pending)
Always use enough Hardened Spacers to keep cutters appropriately positioned on the pin while still allowing the cutter to turn completely free. 1/2” Cut Staggered for wide cut Figure 9.20 Cutter Positioning for 31138 ©2018 by Crafco, Inc. All Rights Reserved…………………………...………………………………..……………...Troubleshooting 9-30... -
Page 93: Crack Saw Attachment
Model 30 Pavement Router Manual Chapter 9 Illustrated parts Lists 9.12 Crack Saw Attachment Figure 9.21 Model 30 Router with Crack Saw Attachment ©2018 by Crafco, Inc. All Rights Reserved…………………………...………………………………..……………...Troubleshooting 9-31... -
Page 94: Figure 9.22 Crack Saw Attachment Parts
Model 30 Pavement Router Manual Chapter 9 Illustrated parts Lists Figure 9.22 Crack Saw Attachment Parts ©2018 by Crafco, Inc. All Rights Reserved…………………………...………………………………..……………...Troubleshooting 9-32... -
Page 95: Table 9-13 Parts List For Crack Saw Attachment
5/8 – 11 X 4.0 LH THREAD 28761 1/2-13 X 1 1/2 HEX HEAD BOLT 28649 1/2" LOCK WASHER 28763 1/2 - 13 X 1 3/4 HEX HEAD BOLT 28701 1/4 - 20 X 3/4” HEX HEAD BOLT ©2018 by Crafco, Inc. All Rights Reserved…………………………...………………………………..……………...Troubleshooting 9-33... -
Page 96: Table 9-14 Parts List For Crack Saw Attachment (Continued)
Table 9-14 Parts List for Crack Saw Attachment (continued) FIG. ITEM PART NO. DESCRIPTION QTY. Figure 9.22 28524 1/4 -20 NYLON LOCK NUT 28670 1/4" FLAT WASHER 45671 1/4 – 20 X 3/8 ALLEN SET SCREW ©2018 by Crafco, Inc. All Rights Reserved…………………………...………………………………..……………...Troubleshooting 9-34... - Page 98 ©2018 Crafco, Inc.
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