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INSTRUCTIONS
PARTS MANUAL
Bug-O Systems is guided by honesty, integrity and ethics in service
to our customers and in all we do.
Please record your equipment identification information below for future reference.
This information can be found on your machine nameplate.
Model Number:
Serial Number:
Date of Purchase:
Whenever you request replacement parts or information on this equipment, always
supply the information you have recorded above.
280 TECHNOLOGY DRIVE CANONSBURG, PENNSYLVANIA, 15317-9564 USA
PHONE: 1-412-331-1776
AND
HOB-O
A DIVISION OF WELD TOOLING CORPORATION
http://www.bugo.com
®
LIT-HOBO-IPM-0418
FAX: 1-412-331-0383
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Table of Contents
Summary of Contents for Bug-O Systems HOB-O
- Page 1 PARTS MANUAL HOB-O ® Bug-O Systems is guided by honesty, integrity and ethics in service to our customers and in all we do. Please record your equipment identification information below for future reference. This information can be found on your machine nameplate.
- Page 2 SAFETY PROTECT YOURSELF AND OTHERS FROM SERIOUS INJURY OR DEATH. KEEP CHILDREN AWAY. BE SURE THAT ALL INSTALLATION, OPERATION, MAINTENANCE AND REPAIR PROCEDURES ARE PERFORMED ONLY BY QUALIFIED INDIVIDUALS. EQUIPMENT DAMAGE POSSIBLE. ELECTRIC SHOCK can kill. 1. The equipment is not waterproof. Using the unit in a wet environment may result in 1.
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Page 3: Table Of Contents
INSTRUCTION AND PARTS MANUAL TABLE OF CONTENTS PAGE 5..... TECHNICAL DATA 6.....OPERATING INSTRUCTIONS 7.....HOB-5100-F DC DRIVE UNIT 8.....EXPLODED VIEW / HOB-O ® 9.....PARTS LIST / HOB-O ® 10...EXPLODED VIEW / HOB-5100-F DC DRIVE UNIT 11 ...PARTS LIST / HOB-5100-F DC DRIVE UNIT 12...EXPLODED VIEW / VACUUM PUMP... -
Page 5: Technical Data
TECHNICAL DATA HOB-O PRECISION HOLE BURNER BEVELER ® Power HOB-2204 120VAC Requirement: HOB-2224 240VAC DC HOBO w/Blind Area Kit HOB-2214 42VAC HOB-2303 120VAC HOB-2323 240VAC DC HOBO w/4-magnet base HOB-2313 42VAC NOTE: 7.50" to 15.00" (191-381 mm) can be cut using the... -
Page 6: Operating Instructions
“Ride” machine down to the work on the center pin and be sure it seats firmly on the magnets. The entire machine is now centered. Do not hammer or you will knock out the alignment. NOTE: Similar procedure locates the HOB-O when vacuum cups or Blind ®... -
Page 7: Hob-5100-F Dc Drive Unit
CAUTION: If the Circuit Breaker (G) opens, FIND and CORRECT CAUSE OF FAILURE BEFORE RESETTING. NOTE: For DC Drive Unit details, see page 10 and 11. TECHNICAL DATA: HOB-O DRIVE UNIT ® Power HOB-5100-F 120150-60/1... -
Page 8: Exploded View / Hob-O
EXPLODED VIEW / HOB-O ®... -
Page 9: Parts List / Hob-O
PARTS LIST / HOB-O ® ITEM PART NO. DESCRIPTION ARM-2218 Heat Protection Tape ARM-2242 Swivel Screw ARM-2243 Swivel Spring ARM-2244 Swivel Magnet FAS-0654 Soc Hd Shldr Screw 5/16 x 3/8 FAS-2551 Soc Hd Cap Screw 1/4-20 x 1-1/4 HOB-1002 Stationary Wheel Assembly... -
Page 10: Exploded View / Hob-5100-F Dc Drive Unit
EXPLODED VIEW / HOB-5100-F DC DRIVE UNIT... -
Page 11: Parts List / Hob-5100-F Dc Drive Unit
PARTS LIST / HOB-5100-F DC DRIVE UNIT ITEM PART NO. DESCRIPTION BUG-1393 Volt Trap 120 VAC BUG-1415 Pilot Light 120 VAC BUG-1550 Gear Motor BUG-1725 Precision Speed Control BUG-2255 Toggle Switch BUG-2923 Circuit Breaker .7A BUG-2924 Reset Button Seal BUG-2988 End Plate BUG-5111 Cover... -
Page 12: Exploded View / Vacuum Pump
EXPLODED VIEW / VACUUM PUMP... -
Page 13: Parts List / Vacuum Pump
PARTS LIST / VACUUM PUMP ITEM QUANTITY PART NO. DESCRIPTION ARV-2017 1/4" Brass Vacuum Relief Valve ARV-2014 Vacuum Gage ARV-2018 1/4" NPT Union Cross, Female ARV-2012 1/4" NPT Nipple ARV-2016 1/4" NPT Brass Check Valve, F ARV-1107 3/8" Hose Barb x 1/4" NPT-M ARV-1005 Hose Clamp ARV-1004-P... -
Page 14: Vacuum Support Kit
VACUUM SUPPORT KIT HOB-VACUUM BASES can be mounted on any HOB-O ® Four Cup Vacuum Bases HOB-1140 adjust to curved surfaces. Three Cup Vacuum Bases HOB-1146 are designed for use on flat surfaces. Each Vacuum Cup holds 12" (305 mm) of mercury vacuum. (Dirt and scale block vacuum lines;... -
Page 15: Wiring Diagram / Hob-5100-F Dc Drive Unit
WIRING DIAGRAM / HOB-5100-F DC DRIVE UNIT HOB-5100-F 120 VAC HOB-5102-F 240 VAC HOB-5104-F 42 VAC DK. BLU DK. BLU HOB-5102-F 240 VAC ELECTRICAL COMPONENT CHART PART NUMBER ITEM DESCRIPTION HOB-5100-F HOB-5102-F HOB-5104-F 240 VAC 42 VAC 120 VAC Power Cord BUG-9445 GOF-3115 BUG-9442... -
Page 16: Accessories
ACCESSORIES CIR-1010-3 Hose Assembly 32" (812 mm) HOB-2080 Blind Area Kit BUG-1259 Adjustable tip adapter Required w/Blind Area Kit Quick-Acting Manifolds Eliminate resetting pre-heat valves each time torch is lighted. BUG-9898 GOF-3025 3-Hose 2-Hose... -
Page 17: Troubleshooting Guide
TROUBLE SHOOTING GUIDE PROBLEM CAUSE REMEDY Does not run, No power to Check power line supply voltage. indicator light off. machine. Plug in line cord firmly. Does not run, Wiring shorts. Disconnect machine and indicator light off. examine internally; rewire at fault. Circuit breaker tripped. -
Page 18: Warranty
WARRANTY MODEL ____________________________ LIMITED 3-YEAR SERIAL NO. ________________________ WARRANTY DATE PURCHASED: _________________ WHERE PURCHASED: _______________ For a period ending one (1) year from the date of invoice, Manufacturer warrants that any new machine or part is free from defects in materials and workmanship and Manufacturer agrees to repair or replace at its option, any defective part or machine.