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Habasit PQ-01 Use And Maintenance Manual

Welding kit
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Habasit Italiana S.p.A.
Via del Lavoro 50
I-31016 – Cordignano (TV)
Tel.: +39 0438 9113
Fax: +39 0438 912374
Author:
FT
Edition:
06/2017
Replaces:
Use and maintenance manual
Use and maintenance manual
PQ-01
R. 0
Welding kit
PQ-01
Page 1 of 4

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Summary of Contents for Habasit PQ-01

  • Page 1 Habasit Italiana S.p.A. Via del Lavoro 50 Use and maintenance manual I-31016 – Cordignano (TV) PQ-01 Tel.: +39 0438 9113 Fax: +39 0438 912374 Author: Page 1 of 4 Edition: 06/2017 R. 0 Replaces: Welding kit PQ-01 Use and maintenance manual...

  • Page 2: Via Del Lavoro

    Habasit Italiana S.p.A. Via del Lavoro 50 Use and maintenance manual I-31016 – Cordignano (TV) PQ-01 Tel.: +39 0438 9113 Fax: +39 0438 912374 Author: Page 2 of 4 Edition: 06/2017 R. 0 Replaces: SAFETY WARNINGS! This device can be used by children over age 8 and by individuals with limited...

  • Page 3: Replaces

    Habasit Italiana S.p.A. Via del Lavoro 50 Use and maintenance manual I-31016 – Cordignano (TV) PQ-01 Tel.: +39 0438 9113 Fax: +39 0438 912374 Author: Page 3 of 4 Edition: 06/2017 R. 0 Replaces: CONTENTS SAFETY WARNINGS ............................2 INTRODUCTION ............................4...

  • Page 4: Replaces

    In the third stage (finishing), the junction is allowed to cool and then the burr on the junction is removed by means of a blade or grinding, obtaining a high quality closed loop round belt. The PQ-01 kit is suited for on-site installation or for medium/small mass production in a workshop. The PQ-01 kit includes: ...
  • Page 5 Habasit Italiana S.p.A. Via del Lavoro 50 Use and maintenance manual I-31016 – Cordignano (TV) W-01 Tel.: +39 0438 9113 Fax: +39 0438 912374 Author: Page 1 of 15 Edition: 06/2017 R. 0 Replaces: Welder W-01 Use and maintenance manual...
  • Page 6 Habasit Italiana S.p.A. Via del Lavoro 50 Use and maintenance manual I-31016 – Cordignano (TV) W-01 Tel.: +39 0438 9113 Fax: +39 0438 912374 Author: Page 2 of 15 Edition: 06/2017 R. 0 Replaces: SAFETY WARNINGS! This device can be used by children over age 8 and by individuals with limited...

  • Page 7: Table Of Contents

    Habasit Italiana S.p.A. Via del Lavoro 50 Use and maintenance manual I-31016 – Cordignano (TV) W-01 Tel.: +39 0438 9113 Fax: +39 0438 912374 Author: Page 3 of 15 Edition: 06/2017 R. 0 Replaces: CONTENTS SAFETY WARNINGS! ............................2 INTRODUCTION ............................4 GENERAL INFORMATION ........................

  • Page 8: Introduction

    Habasit Italiana S.p.A. Via del Lavoro 50 Use and maintenance manual I-31016 – Cordignano (TV) W-01 Tel.: +39 0438 9113 Fax: +39 0438 912374 Author: Page 4 of 15 Edition: 06/2017 R. 0 Replaces: 0 Introduction The welder W-01 is a device for welding of thermoplastic round belts (Polycord).

  • Page 9: Replaces

    1.2.3 Improper use The welder W-01 was exclusively designed for the applications described in this user manual. In particular, the welder W-01 was developed to join Habasit fabric belts made of technopolymers (TPU, PA, PVC, TPO…) without metal. An improper use and an application for different purposes than those described in the instructions are not allowed.

  • Page 10: Ec Declaration Of Conformity

    Page 6 of 15 Edition: 06/2017 R. 0 Replaces: 1.3 EC declaration of conformity Habasit Italiana Spa has included the EC Declaration of Conformity with the machine as per European Directives 2014/35/UE – APPENDIX IV and 2014/30/UE – APPENDIX IV :...

  • Page 11: Ec Plates

    Habasit Italiana S.p.A. Via del Lavoro 50 Use and maintenance manual I-31016 – Cordignano (TV) W-01 Tel.: +39 0438 9113 Fax: +39 0438 912374 Author: Page 7 of 15 Edition: 06/2017 R. 0 Replaces: 1.4 EC plates The EC plate was affixed to the device:...

  • Page 12: Technical Data

    Habasit Italiana S.p.A. Via del Lavoro 50 Use and maintenance manual I-31016 – Cordignano (TV) W-01 Tel.: +39 0438 9113 Fax: +39 0438 912374 Author: Page 8 of 15 Edition: 06/2017 R. 0 Replaces: 3 Technical data Characteristics Value ...

  • Page 13: Getting Started

    Habasit Italiana S.p.A. Via del Lavoro 50 Use and maintenance manual I-31016 – Cordignano (TV) W-01 Tel.: +39 0438 9113 Fax: +39 0438 912374 Author: Page 9 of 15 Edition: 06/2017 R. 0 Replaces: 5 Getting started Make sure the voltage specified on the specifications plate corresponds to connected mains voltage.

  • Page 14: Welding Of Round Belts

    Habasit Italiana S.p.A. Via del Lavoro 50 Use and maintenance manual I-31016 – Cordignano (TV) W-01 Tel.: +39 0438 9113 Fax: +39 0438 912374 Author: Page 10 of 15 Edition: 06/2017 R. 0 Replaces: 6 Welding of round belts Procedure: refer to the user manual of the CQ positioning device used.

  • Page 15: Replacement Of The Power Cord On Welder W-01/6 Or W-01/8

    Enter codes based on Drawings (see chapter “SPARE PARTS”) and, if possible, the power voltage required for mains connection. The use of other branded spare parts that do not meet Habasit specifications is prohibited. Habasit is not liable for the use of non-original Habasit spare parts.

  • Page 16: Dismantling And Scrapping

    Edition: 06/2017 R. 0 Replaces: 8 Dismantling and scrapping The welder must be uninstalled by HABASIT Assistance Service technicians or authorized HABASIT technicians with experience in:  Machine assembly/disassembly  Assembly/disassembly of the electrical, pneumatic and hydraulic plant, consulting the corresponding diagrams.

  • Page 17: Spare Parts

    Product liability, application considerations The proper selection and application of Habasit products, including the related area of product safety, is the responsibility of the customer. All indications / information are recommendations and believed to be reliable, but no representations, guarantees, or warranties of any kind are made as to their accuracy or suitability for particular applications.

  • Page 18: A1 - Preventive Maintenance Checklist

    Habasit Italiana S.p.A. Via del Lavoro 50 Use and maintenance manual I-31016 – Cordignano (TV) W-01 Tel.: +39 0438 9113 Fax: +39 0438 912374 Author: Page 14 of 15 Edition: 06/2017 R. 0 Replaces: 11 A1 - Preventive maintenance checklist...

  • Page 19: A2 - Preventive Maintenance Summary Sheet

    Habasit Italiana S.p.A. Via del Lavoro 50 Use and maintenance manual I-31016 – Cordignano (TV) W-01 Tel.: +39 0438 9113 Fax: +39 0438 912374 Author: Page 15 of 15 Edition: 06/2017 R. 0 Replaces: 12 A2 - Preventive maintenance summary sheet Machine type: Machine nr.:...
  • Page 21 Habasit Italiana S.p.A. Via del Lavoro 50 Use and maintenance manual I-31016 – Cordignano (TV) CQ-01 Tel.: +39 0438 9113 Fax: +39 0438 912374 Author: Page 1 of 14 Edition: 06/2017 R. 0 Replaces: Joining spring clamp CQ-01 Use and maintenance manual...

  • Page 22: Via Del Lavoro

    Habasit Italiana S.p.A. Via del Lavoro 50 Use and maintenance manual I-31016 – Cordignano (TV) CQ-01 Tel.: +39 0438 9113 Fax: +39 0438 912374 Author: Page 2 of 14 Edition: 06/2017 R. 0 Replaces: CONTENTS INTRODUCTION ............................3 GENERAL INFORMATION ........................3 ............................

  • Page 23: Introduction

    Habasit Italiana S.p.A. Via del Lavoro 50 Use and maintenance manual I-31016 – Cordignano (TV) CQ-01 Tel.: +39 0438 9113 Fax: +39 0438 912374 Author: Page 3 of 14 Edition: 06/2017 R. 0 Replaces: 0 Introduction The joining spring clamp CQ-01 is a device for positioning of belt ends during the welding of thermoplastic round belts (Polycord).

  • Page 24: Via Del Lavoro

    06/2017 R. 0 Replaces: Habasit declines any responsibility for the consequences of an improper use. Observe all assembly, operation and maintenance indications of the machine, as well as all technical data! This will avoid any problem/damage to persons or objects.

  • Page 25: General Description

    Habasit Italiana S.p.A. Via del Lavoro 50 Use and maintenance manual I-31016 – Cordignano (TV) CQ-01 Tel.: +39 0438 9113 Fax: +39 0438 912374 Author: Page 5 of 14 Edition: 06/2017 R. 0 Replaces: 2 General description 4 / 5 Figure 1: General overview Pos.

  • Page 26: Technical Data

    Habasit Italiana S.p.A. Via del Lavoro 50 Use and maintenance manual I-31016 – Cordignano (TV) CQ-01 Tel.: +39 0438 9113 Fax: +39 0438 912374 Author: Page 6 of 14 Edition: 06/2017 R. 0 Replaces: 3 Technical data Characteristics Value ...

  • Page 27: Welding Of Round Belts

     Cut the thermoplastic round belt ends perpendicular to the axis using the S-16 tool (see accessories available). Refer to the Habasit Guide to determine the correct development of the round belt.  Move the knobs of the closing spring [1] at the position corresponding to the range of diameters of the round belt in processing.
  • Page 28 Habasit Italiana S.p.A. Via del Lavoro 50 Use and maintenance manual I-31016 – Cordignano (TV) CQ-01 Tel.: +39 0438 9113 Fax: +39 0438 912374 Author: Page 8 of 14 Edition: 06/2017 R. 0 Replaces:  Wait until it forms a bead of molten material of 1-2 mm / 0,04-0,08 in., which also depends on the...

  • Page 29: Maintenance

    Enter codes based on Drawings (see chapter “SPARE PARTS”) and, if possible, the power voltage required for mains connection. The use of other branded spare parts that do not meet Habasit specifications is prohibited. Habasit is not liable for the use of non-original Habasit spare parts.

  • Page 30: Warranty

    Habasit Italiana S.p.A. Via del Lavoro 50 Use and maintenance manual I-31016 – Cordignano (TV) CQ-01 Tel.: +39 0438 9113 Fax: +39 0438 912374 Author: Page 10 of 14 Edition: 06/2017 R. 0 Replaces: 7.2 Warranty All tools are subject to attentive final inspection. They are guaranteed free of material and factory defects for 1 year provided they are used correctly.

  • Page 31: Dismantling And Scrapping

    Edition: 06/2017 R. 0 Replaces: 8 Dismantling and scrapping The positioning device must be uninstalled by HABASIT Assistance Service technicians or authorized HABASIT technicians with experience in:  Machine assembly/disassembly  Assembly/disassembly of the electrical, pneumatic and hydraulic plant, consulting the corresponding diagrams.

  • Page 32: Required Accessories

    Habasit Italiana S.p.A. Via del Lavoro 50 Use and maintenance manual I-31016 – Cordignano (TV) CQ-01 Tel.: +39 0438 9113 Fax: +39 0438 912374 Author: Page 12 of 14 Edition: 06/2017 R. 0 Replaces: 9 Required accessories Cutting device The cutting device S-16 is a manual cutting tool to cut thermoplastic round belts to the required length before the Quickmelt joining procedure takes place.

  • Page 33: Spare Parts

    Habasit Italiana S.p.A. Via del Lavoro 50 Use and maintenance manual I-31016 – Cordignano (TV) CQ-01 Tel.: +39 0438 9113 Fax: +39 0438 912374 Author: Page 13 of 14 Edition: 06/2017 R. 0 Replaces: 10 Spare parts H080700025 H080700534 H080701022...

  • Page 34: Customer Service

    Product liability, application considerations The proper selection and application of Habasit products, including the related area of product safety, is the responsibility of the customer. All indications / information are recommendations and believed to be reliable, but no representations, guarantees, or warranties of any kind are made as to their accuracy or suitability for particular applications.

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