Solamics Bunsen Air Installer Manual

Solar assisted heat pump
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Table of Contents

1. Important information __________________ ___
Safety information___________________________
2. Introduction_________________________ ____
3. Supplied Components ______________
9. Electrical Connections_____________________
Bunsen Air - Installer Manual
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Installer Manual
Solar Assisted Heat pump
11. System Commissioning___________________
15. Trouble Shooting________________________
Bunsen Air
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Summary of Contents for Solamics Bunsen Air

  • Page 1: Table Of Contents

    Safety information___________________________ 2. Introduction_________________________ ____ 11. System Commissioning___________________ 3. Supplied Components ______________ ______ 12. Tables of parameter and status_____________ 4. Bunsen Air Controller Specifications_____ 13. Inspection and Maintenance_______________ 5. Bunsen Air Installation__________ _________ 14. Relocation after first Installation_____________ 6. Hydraulic Connections___________ _______ 15.
  • Page 2: Important Information

    After receiving Bunsen Air, please inspect the state of Warning the system to ensure components are not damaged. Any damage related to transport is the responsibility This symbol indicates danger to machine or of the purchaser‟s shipping company and should be...
  • Page 3: Safety Information

     When installing the unit in a hospital or in a building where Do not install the Bunsen Air unit in outdoor location as it is communications equipment are installed, you may need to take designed for indoor installation only. Otherwise electric measure to noise and electronic interference.
  • Page 4: Introduction

    The Bunsen Air has all the benefits of standard heat pump technology, based on low level power usage running for longer periods to generate low energy renewable heating of hot water.
  • Page 5: Supplied Components

    There is a number of ways for hydraulic connection according to your cylinder. Please seek advice for your professional installer. Always take a solid back board in case the proposed fixing points are not strong enough or crumble. Bunsen Air - Installer Manual P a g e...
  • Page 6: Bunsen Air Controller Specifications

    Sound Level dB(A) Equal or less than 41 Max working pressure (Water side) 8 *Figure as per EN16147:2017, EU812/2013, ISO9806:2013 Bunsen Air Controller Dimensions Dimensions Front View Side View Isometric diagram Bunsen Air - Installer Manual P a g e...
  • Page 7 Minimum of 10 degrees up to 80 degrees on vertical walls ** DO NOT LAY FLAT AS THIS WILL EFFECT THE FOLW OF R134a ** Dimensions and Weight Unit Height 2000 (+-2mm) Width 800 (+-2mm) Frame Depth Weight Bunsen Air - Installer Manual P a g e...
  • Page 8: Bunsen Air Installation

    ********Back Board – not provided but recommended******** Choosing the Bunsen Air installation location  Do not install the Bunsen Air in outdoor location as it Horizontal Distance between Controller and Cylinder: is designed for indoor installation only. (It is not waterproof.) ...
  • Page 9 Installing on brackets 1. Install Bunsen Air on brackets. 2. Connect water and refrigerate pipes. 4. Screw Bunsen Air into place on the brackets by using the Anti-vibration mounts, screws and nuts supplied. Note The standard pipe-run distance between Bunsen Air and Bunsen panel is 10 meters.
  • Page 10: Hydraulic Connections

    Bunsen Air and cylinder. Before Installation Water In & Out Position Water in and water out shall be found at the bottom of the Bunsen Air, which are used to connect the water Water pipes. Water Water Pipes for Connection 22mm Copper pipe shall be used for all water connections.
  • Page 11 Bunsen Panel Hot Water Outlet Bunsen Controller Immersion (if present) Level Ball Valves Temperature Flexible Hoses Probes Y Filter Cylinder Main Water Pressure Expansion Supply Gauge Return Valve Filter Vessel Bunsen Air - Installer Manual 11 | P a g e...
  • Page 12 Open Vent Bunsen Flange Water Storage Hot Water Outlet Bunsen Controller Immersion (if present) Less than 25cm Cylinder Temperature Level Ball Valves Main Supply Probes Filter Return Valve Y Filter Bunsen Air - Installer Manual 12 | P a g e...
  • Page 13 Description Note Water inlet and outlet connections of the cylinder shall The Bunsen Air shall be positioned as close to be connected according to the vented and unvented the water cylinder as possible so that to minimize any forms of unnecessary energy system diagrams.
  • Page 14: Bunsen Panel Installation

    Choosing the Bunsen Panel location  Select a location where the standard pipe-run distance between Bunsen Air and Bunsen panel is 10 meters, and minimum is not less than 5 meters. If the pipe-run height length is more than 4 meters, please install “Return Bend” on the Standard pipe –run...
  • Page 15 They must not have one landscape and another portrait. standard pipe-run distance between Bunsen Air and Bunsen panels is 10 meters. The suggested space among two panels on the connection‟s side is 90mm. Improper installation causes the system failure that directly affects the performance and the warranty is invalid.
  • Page 16 Tightening and twisting the nut in between Line and connection by spanner according to the values below, Tube Diameter Applied Wrench (inches) Binary (Nm) n° 1/4” 5 ~ 8 3/8” 12 ~ 15 Bunsen Air - Installer Manual 16 | P a g e...
  • Page 17 3/8” refrigeration pipes, which are used for the connections with 1/4" Inlet Line connection and 3/8” Outlet Line Connection. By using the refrigeration pipes, Bunsen Air and Bunsen panel shall be connected. Step 1: Identify and link the corresponding refrigeration pipes to the corresponding line connections nearby Bunsen panel.
  • Page 18: Bunsen Air Testing

    Compressor, difference temperatures on the screen not more than 5 degrees. Additional Refrigerant Charge The Bunsen Air is pre-charged with 1400g of refrigerant Distance (M) Addition Charge (g) R134a, sufficient enough for up to 10M of physical 5 – 10...
  • Page 19: Electrical Connections

    1. Second Power Supply 2. Immersion 3. Immersion L line 4. Ground 5. Immersion N line 6. Power N line 7, Ground 8. Power L line Bunsen Air - Installer Manual 19 | P a g e...
  • Page 20 Bunsen Air Circuit Schematic Diagram Diagram with electric immersion Bunsen Air - Installer Manual 20 | P a g e...
  • Page 21: Controller Starting And Setting

    For further setting, please refer to the “Bunsen Air Digital Controller Manual”. System Commissioning Turn the Bunsen Air on at the fused spur. After 30 seconds the digital controller on Bunsen Air shall light up and show the current temperature of the cylinder and water outlet.
  • Page 22: Tables Of Parameter And Status

    Error Code No. Fourth Record Error Code (05 …. 29) Error Code Error Code No. Five Record Error Code (05 …. 29) Error Code Error Code No. Last Old Record Bunsen Air - Installer Manual 22 | P a g e...
  • Page 23: Inspection And Maintenance

    Bunsen Air should be isolated. Relocation after first Installation Sometimes the user may want to relocate their Bunsen Air after first installation. It is important to keep all refrigerant inside the system before relocation. Here below are the steps,...
  • Page 24: Trouble Shooting

    Trouble Shooting Sensor outputs can be accessed from the display to help evaluate performance issues and support trouble shooting. The following table lists the error code warnings that protect Bunsen Air. Suggested Actions  Contact the installer to check for a common fix.
  • Page 25: General Conditions Of Guarantee

    Solamics. By this guarantee, the Bunsen panel has a 10 year guarantee AND Bunsen Air has a 2 year guarantee, in which it is on a „return to factory‟ basis where the unit will be either repaired or replaced.
  • Page 26: User Registration - Guarantee Card

    User Registration – Guarantee Card Please spend time on registering your new Bunsen Air as a required part to the Warranty activation, and complete it online. Customer Data: First Name: Last Name: Address: City / Country: Postal Code: Email: Contact Tel:...
  • Page 27 NOTE Bunsen Air - Installer Manual 27 | P a g e...
  • Page 28 Bunsen Air - Installer Manual 28 | P a g e...

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