RYTEC Turbo-Seal TS6000 Owner's Manual
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RYTEC Turbo-Seal TS6000 Owner's Manual

RYTEC Turbo-Seal TS6000 Owner's Manual

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R
Y
T
E
C
®
Turbo-Seal
Owner's Manual
P.O. Box 403, One Cedar Parkway, Jackson, WI 53037
Phone 262-677-9046 Fax 262-677-2058
Rytec E-mail:
helpdesk@rytecdoors.com,
Parts E-mail:
parts@rytecdoors.com
Rytec website:
www.rytecdoors.com
Rytec On-line store:
www.rytecparts.com
[Revision: September 16
, 2016, R0815002, © Rytec Corporation 2004]
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  • Page 1 ® Turbo-Seal Owner’s Manual P.O. Box 403, One Cedar Parkway, Jackson, WI 53037 Phone 262-677-9046 Fax 262-677-2058 Rytec E-mail: helpdesk@rytecdoors.com, Parts E-mail: parts@rytecdoors.com Rytec website: www.rytecdoors.com Rytec On-line store: www.rytecparts.com [Revision: September 16 , 2016, R0815002, © Rytec Corporation 2004]...
  • Page 2 TURBO SEAL TS6000, TS6000R & TS6000SR SELF REPAIR LIMITED WARRANTY Rytec Corporation (“Seller”), an Illinois corporation with its principal place of business at One Cedar Parkway, PO Box 403, Jackson, WI 53037, warrants to the original registered end-user commercial purchaser (“Buyer”) that the Turbo Seal® TS6000 & TS6000R & TS6000SR (“Product”) sold to the Buyer...
  • Page 3 Limited Warranty Void. This Limited Warranty shall be void in its entirety if: a. The Product is modified in a manner not approved in writing by Seller; or b. Buyer fails to maintain the Product in accordance with instructions contained in the Owner’s Manual for the Product. © Rytec Corporation 12.12.2012...

  • Page 5: Table Of Contents

    PAGE INTRODUCTION..........1 DOOR SERIAL NUMBER(S).
  • Page 6 OPERATION ..........10 CONTROL PANEL.
  • Page 7 RYTEC ON-LINE WEBSTORE ........

  • Page 9: Introduction

    ON THIS DOOR UNTIL YOU READ AND UNDER- STAND THE INSTRUCTIONS CONTAINED IN THIS MANUAL. If you have any questions, contact your Rytec represen- Left Side Column tative or call the Rytec Technical Support Department at 800-628-1909. Always refer to the serial number of the door when calling the representative or Technical Sup- port.

  • Page 10: General Arrangement Of Door Components

    Fused Wall Anchor Inspection Disconnect Fabric Inspection Weather Seal Inspection Close-Limit Inspection Open-Limit Inspection Drive Chain Inspection Motor Brake Inspection Rytec Bottom Bar Inspection Control Panel Kill Switch Inspection Bottom Bar Counterweight Inspection Assembly Counterweight Strap Inspection Activator and Control Panel...

  • Page 11: Check Door Operation

    Also, do not continue to use the door if the reversing edge is not operating properly. Rytec Control While the door is running through the down cycle, tap Panel the bottom of the reversing edge.

  • Page 12: Quarterly Inspection

    PLANNED MAINTENANCE—QUARTERLY INSPECTION Set Screws Receiver Module Designation Alignment Light (Yellow) Bolts Drive Sprockets A8500079 Figure 6 A2500259 HEAD ASSEMBLY Figure 5 QUARTERLY INSPECTION The disconnect must be in the OFF posi- tion and properly locked and tagged before performing the following procedure. Head Assembly Hardware Inspection...

  • Page 13: Bottom Bar

    PLANNED MAINTENANCE—QUARTERLY INSPECTION NOTE: Remove door from service if any repairs are needed. All repairs must be done in accordance with building code. Wall Anchors 5. Restore power to the door and return to service. Fabric Inspection 1. Check the fabric for tears. Repair or replace as required.

  • Page 14: Side Columns

    1 in. A7500195 Figure 13 If the reversing edge does not seal properly against the floor, see the Rytec System 4 Drive & Control Installa- tion & Owner’s Manual for proper adjustment procedure. OPEN LIMIT A8500196 The open-limit position should be adjusted so that the...

  • Page 15: Motor Brake Inspection

    PLANNED MAINTENANCE—QUARTERLY INSPECTION Drive Chain Inspection NOTE: Ensure all hardware is in place and tight. NOTE: If your door has a hood cover, it will be necessary for you to remove it to access the drive chain. Bottom Bar The drive chain should be adjusted for a maximum Assembly ¹/₄-in.

  • Page 16: Counterweight Inspection

    PLANNED MAINTENANCE—QUARTERLY INSPECTION Counterweight Inspection IMPORTANT: The 16- to 20-in. mounting height for each counterweight, as indi- cated in Figure 17, is adequate for most Turbo-Seal doors. How- ever, for extra-wide or -short doors, the counterweights may have to be adjusted closer to the bottom of the side column.

  • Page 17: Activator And Control Panel Inspection

    3. Check the control panel for proper operation. If an adjustment or repair is necessary, refer to the Rytec System 4 Drive & Control Installation & Owner’s Manual that was shipped with your control panel.

  • Page 18: Operation

    All command functions to operate temperature range of –30°F to 200°F. the drive and control system are software controlled. For information on control panel operation see the Rytec System 4 Drive & Control Installation & Owner’s Manual. Drum Roll...

  • Page 19: Bottom Bar Assembly

    OPERATION—BOTTOM BAR ASSEMBLY BOTTOM BAR ASSEMBLY assembly and then slip the plastic breakaway tabs on that end into the channel of the side column. If The bottom bar assembly has two features: breakaway the other end of the bottom bar was also discon- capability and a reversing edge.

  • Page 20: Power Drive System

    ADJUSTMENTS—POWER DRIVE SYSTEM COUNTERBALANCE SYSTEM The door is counterbalanced by means of a counter- weight on a pulley system that is installed in each side column assembly. The counterbalance is designed to Bottom Bar reduce the effort required to open and close the door. Assembly (See Figure 27) Breakaway Tab...

  • Page 21: Reversing Edge Switch Air Bleed Check

    ADJUSTMENTS—PNEUMATIC REVERSING EDGE SWITCH ADJUSTMENT Reversing Edge Switch Air Bleed Check Reversing Edge Switch Sensitivity Adjustment 1. The reversing edge switch is located inside the bot- The reversing edge switch is a normally open con- tom bar assembly. To inspect and/or adjust the tact.

  • Page 22: Kill Switch Adjustment

    ADJUSTMENTS—KILL SWITCH ADJUSTMENT KILL SWITCH ADJUSTMENT 1. Remove the wires from the contact terminals and attach an ohmmeter across the two terminals. Air Bleed Adjustment (See Figure 33) 1. The kill switch is mounted near the coil cord end of the the bottom bar assembly.

  • Page 23: Testing Photo Eyes

    ADJUSTMENTS—PHOTO EYE ADJUSTMENT 1. Verify that the photo eye emitter mounted on the front side of the door is aligned with the receiver on the opposite side of the door opening. The yellow light on the photo eye receiver will light when the emitter and receiver are properly aligned.

  • Page 24: Troubleshooting

    ADJUSTMENTS—MOTOR BRAKE ADJUSTMENT Troubleshooting 4. If either bracket appears bent or out of position, readjust the bracket as required. (The rear set of If any of the green lights are not lit, check to make sure photo eyes is mounted directly to the side columns. that power is turned on and that all wiring has continuity It is unlikely that these eyes will ever require aligning and is installed and connected correctly.

  • Page 25: Drive Chain Adjustment

    ADJUSTMENTS—DRIVE CHAIN ADJUSTMENT 3. Remove sealing band. (See Figure 40) Feeler Gauge Checking Brake Air Gap (0.010—0.024-in.) Sealing Band A7700048 A7700047 Figure 42 Figure 40 5. Reinstall the dust cover and the manual brake release lever. 4. Using a feeler gauge and a nut driver, adjust the retaining nuts until you achieve the proper air gap 6.

  • Page 26: Counterweight Adjustment

    ADJUSTMENTS—COUNTERWEIGHT ADJUSTMENT Adjustment Bolts 16 to 20 in. Drive Motor Mounting Bolts Brake Release Cable A8500091 A8500085 Figure 44 Figure 43 5. To adjust the counterweights, securely block the 5. Retighten the motor mounting bolts. counterweights in the position indicated in Figure 44 above.

  • Page 27: Replacement Procedures

    REPLACEMENT PROCEDURES—COUNTERWEIGHT STRAP REPLACEMENT REPLACEMENT PROCEDURES 8. Raise or lower the counterweight by adjusting the strap through the clamp bars as required. COUNTERWEIGHT STRAP REPLACEMENT 9. Secure the strap by tightening the clamp bars. 1. Raise the door to the fully open position. 10.
  • Page 28 REPLACEMENT PROCEDURES—COUNTERWEIGHT STRAP REPLACEMENT 9. Remove and save the screw securing the strap to the drum spool. (See Figure 49) A counterweight can weigh in excess of 100 pounds. Make sure that safe handling Drum procedures are followed and that each Spool counterweight is securely supported dur- ing the following procedure.
  • Page 29 REPLACEMENT PROCEDURES—COUNTERWEIGHT STRAP REPLACEMENT 13. Attach the new strap to the counterweight by routing the strap through the clamp bars in the same man- ner as the old strap. Tighten the hex screws to clamp the strap to the weight. (See Figure 51) Serrated-Flange Counterweight Hex Screws...

  • Page 30: Parts List

    2. To place an order, contact your local Rytec Return of Parts representative or the Rytec Technical Support Rytec will not accept the return of any parts unless Department at 800-628-1909 or 262-677-2058 they are accompanied by a Return Merchandise (fax).

  • Page 31: Rytec Techncial Knowledge Center

    WWW.Rytecdoors.com under the “Contact Us” 1. Visit return center within your account to create a pull down tab, a link to the Rytec Technical return merchandise authorization. Knowledge Center can be found by selecting the 2. Print the returns slip and the shipping label.

  • Page 32: Side Column Assembly

    PARTS LIST—SIDE COLUMN ASSEMBLY SIDE COLUMN ASSEMBLY A8500215 Figure 53...
  • Page 33 PARTS LIST—SIDE COLUMN ASSEMBLY ITEM QTY. PART # DESCRIPTION 1050069-1Z01* Weldment, Side Column, Left Screw, 10-32 x ³/₄-in. Hex 0550256 Socket Cap 0805023 Guide Block 1050069-2Z01* Weldment, Side Column, Right 0009176* Track, 45° Aluminum Rivet, ¹/₈ dia. x ¹/₄ grip 0556323 007178 Seal, 1¹/₄-in.

  • Page 34: Counterweight Assembly

    PARTS LIST—COUNTERWEIGHT ASSEMBLY COUNTERWEIGHT ASSEMBLY A8500107 Figure 54...
  • Page 35 PARTS LIST—COUNTERWEIGHT ASSEMBLY ITEM QTY. PART # DESCRIPTION 0552001 Cotter Pin, RUE-40 ³/₄ 0555144 Washer, -in. Flat 0003068 Washer, Thrust, 1.375 O.D. x 0.753 I.D. x 0.0625 0204039 Bearing, Roller R1160210-0 Pulley, 2-in. Dia. 0552003 Clevis Pin, ³/₄ ³/₄ -in. Dia. x 3 -in.

  • Page 36: Head Assembly

    PARTS LIST—HEAD ASSEMBLY HEAD ASSEMBLY 8, 9 5 6 7 A8500204 Figure 55...
  • Page 37 Weather Seal, 3-in. Brush Flange 0009008* Retainer, Weather Seal ¹/₁₆ 0804227 Cable, -in. Dia. x 17-in. 0104840 Junction Box Brake Release 0416087 Decal, Rytec ¹/₄ ³/₄ 0550016 Screw, Hex Hd -20 x -in. 0899843* Head Weldment, No Hood 0804229 Clip, Casing Retainer 08991006*...

  • Page 38: Motor And Gearbox Assembly

    PARTS LIST—MOTOR AND GEARBOX ASSEMBLY MOTOR AND GEARBOX ASSEMBLY A8500217 Figure 56 Riv-Nut, 10-24UNC Z Bracket, Antenna P/N #R555063-0 Mounting P/N #R1050036-0Z03 Screw, 10-24UNC x ¾ ZN Antenna Part of Wireless P/N #R0550288-0 Ratchet Fastener, Black Encoder, XL, 36” Antenna P/N #R00142058 P/N #R5550264-0 Z Bracket, Antenna...
  • Page 39 PARTS LIST—MOTOR AND GEARBOX ASSEMBLY ITEM QTY. PART # DESCRIPTION Consult Factory Motor/Gearbox Assembly ¹/₂ 0014791 Cord Grip, -in. NPT 00142017 Cable, 18 Ga., 2 Conductor Non-Shielded, Type SEOOW, 600V, 90C ¾ 00142023 Cord Grip, -in. NPT 00142016 Cable, 16 Ga., 4 Conductor Shielded, Type SEOOW, 600V, 0553021 PPMS, Phil Pan Mach Screw,...

  • Page 40: Drum Weldment And Door Panel Assembly

    PARTS LIST—DRUM WELDMENT AND DOOR PANEL ASSEMBLY DRUM WELDMENT AND DOOR PANEL ASSEMBLY A8500151 Figure 57...
  • Page 41 PARTS LIST—DRUM WELDMENT AND DOOR PANEL ASSEMBLY ITEM QTY. PART # DESCRIPTION ³/₁₆ 0556167 Rivet, -in. Dia., Stainless Steel 0802034* Strap, Panel Mounting Consult Factory* Door Panel 0803362 Spool, Counterbalance ³/₈ ¹/₂ 0550309 Screw, -16 x 1 -in. Serrated-Flange ¹/₄ 0804113 Bearing, 1 -in.

  • Page 42: Bottom Bar Assembly

    PARTS LIST—BOTTOM BAR ASSEMBLY BOTTOM BAR ASSEMBLY A7700012 Figure 58...
  • Page 43 1060058-0* Weight, Bottom Bar 07991755* Foam Reversing Edge Assembly 07991752* Loop Seal, Yellow Vinyl 0016658 Decal, Rytec 1060119-0 Gasket, Cover, Wireless 1060117-0 Cover, Assy, Wireless NXT Screw, #6 x ⁵/₈ Long, Self S551230 Tapping Pan Head A/R = as required N/A = not applicable to this assembly *Items are produced based on manufactured height and width of door.
  • Page 44 NOTES...

This manual is also suitable for:

Turbo-seal ts6000rTurbo-seal ts6000sr

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