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EFFECTIVE: December 9, 2016 MANUAL TROLLEY TF2/TS2 SERIES 1/2 Ton through 20 Ton Capacity Code, Lot and Serial Number This equipment should not be installed, operated or maintained by any person who has not read and understood all the contents of this manual. Failure to read and comply with the contents of this manual can result in serious bodily injury or death, and/or property damage.
Table of Contents Section Page Number Important Information and Warnings………………………………………………………………………. 4 Terms and Summary Warning Tags and Labels Technical Information ………………………………………………………………………………………. 8 Specifications Dimensions Optional Equipment Pre-operational Procedures………………………………………………………………………………...18 Manual Hoist Adjustment for Trolley Electric Hoist Adjustment for Trolley Air Power Hoist Adjustment for Trolley Trolley Assembly Mounting Location Installation of Trolley onto Beam...
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Section Page Number Periodic Inspection Occasionally Used Trolleys Inspection Records Inspection Methods and Criteria Maintenance & Handling…………………………………………………………………………………..59 Lubrication Storage Outdoor Installation Warranty…………………………………………………………………………………………………….60 Parts List…………………………………………………………………………………………………….61 TF2 Push Trolley Parts – 1/8 to 5 Ton TF2 Geared Trolley Parts – 1/8 to 5 Ton TS2 Push Trolley Parts –...
Record your trolley’s Code, Lot and Serial Number on the front cover of this manual for identification and future reference to avoid referring to the wrong manual for information or instructions on installation, operation, inspection, maintenance, or parts. Use only Harrington authorized replacement parts in the service and maintenance of this trolley.
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ANSI Z241.2, “Safety Requirements for Melting and Pouring of Metals in the Metalcasting Industry”. Electrical equipment described herein is designed and built in compliance with Harrington's interpretation of ANSI/NFPA 70, “National Electrical Code”. The system designer, system manufacturer, crane designer, crane manufacturer, installer, or user is responsible to assure that the installation and associated wiring of these electrical components is in compliance with ANSI/NFPA 70, and all applicable Federal, State and Local Codes.
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If the trolley owner/user requires additional information, or if any information in the manual is not clear, contact Harrington or the distributor of the trolley. Do not install, inspect, test, maintain, or operate this trolley unless this information is fully understood.
Read and obey all warnings attached to this trolley. Tag is not shown actual size. English Spanish English Spanish Warning Tag for Harrington powered products Warning Tags for Harrington Manual Chain products Figure 1-1 Warning Tag Attached to Trolley...
Technical Information Specifications 2.1.1 Product Code for TF2 Trolley: 2.1.2 Product Code for TS2 Trolley: 2.1.3 Operating Conditions and Environment Temperature Range: -4° to +104°F (-20° to +40°C) Humidity: 85% or less...
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2.1.4 PTF2 Specifications Table 2-1 PTF2 Trolley Specifications Min. Flange Width Adjustability Radius Approx. Net Cap. Product Weight (in) (Tons) Code Curve (lbs) Standard Option (in) 4.01 to 8.00 PTF2005 13.8 2.28 to 4.00 8.01 to 12.00 5.01 to 8.00 PTF2010 17.7 2.28 to 5.00...
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2.1.6 GTF2 Specifications Table 2-3 GTF2 Trolley Specifications Min. Flange Width Adjustability Approx. Net Radius Weight Cap. Product Code (in) (lbs) (Tons) Curve Standard Option (in) 5.01 to 8.00 GTF2010 17.7 2.28 to 5.00 8.01 to 12.00 1 1/2-2 GTF2020 21.7 3.23 to 6.02 6.03 to 12.00...
3.1.1 For ½ - 5 Ton capacities, Harrington’s Model CB Series chain hoist can be Hook mounted to the TF2/TS2 Trolley using suspender “C” as shown in Figure 3-1 or Lug mounted to suspender “C” as shown in Figure 3-2 Figure 3-1 ½-5 Ton CB Hook Mount...
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3.1.4 For 15 and 20 Ton capacities, Harrington’s Model CB Series chain hoist is hook mounted to a suspension shaft which is connected to a pair of side plates. The side plates are mounted to the TF/TS trolley using two additional suspension shafts as shown in Figure 3-6.
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3.1.5 Harrington Model CF Series hoists can be hook mounted to the TF2 trolley using suspender “C” or optional suspender “H” ½ Ton to 3 Ton, as shown in Figure 3-7. 5 Ton models hook to the trolley shaft, as shown in Figure 3-8.
When the TS2 trolley is combined with a hoist, follow and complete all pre-operational procedures provided with the hoist. For Harrington SH, ES and NES model hoists, follow the pre-operational procedures in the SH, ES/NES Owner's Manual in conjunction with all information provided in this section for mounting and electrical connections.
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Figure 3-9 Model SH Figure 3-10 Model ES 3) Refer to the appropriate product owner’s manual parts list and associated diagrams for the hoist. 4) Single Fall Units – Remove the Top Hook assembly by removing the Split Pin from the Slotted Nut. Remove the Slotted Nut, pull out the Top Pin, and remove the Top Hook.
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Figure 3-12 Model ES Figure 3-11 Model SH Figure 3-13 Model 5 Ton ES 3.2.5 To Couple a 1/8-5 Ton Model ER Electric chain hoist to a TF2/TS2 trolley, access to the ER Electrical controls is required. Refer to Figure 3-14 or Figure 3-15, proceed as follows. HAZARDOUS VOLTAGES ARE PRESENT IN THE HOIST CONTROL BOX, IN THE SUPPLY OF ELECTRICAL POWER TO THE HOIST MOTOR.
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When the TF2/TS2 trolley is combined with a hoist, follow and complete all pre-operational procedures provided with the hoist. For Harrington’s ER and NER model hoists, follow the pre-operational procedures in the ER/NER Owner's Manual in conjunction with all information provided in this section for mounting and electrical connections.
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Figure 3-14 Installing Connection Yoke with Suspender E on ER Hoists – Connection Yoke standard on 030C & 050 models Note: Unlike 3 Ton (Single Fall) and below (see Figure 3-12), Suspender G for 3 Ton (030C) and 5 Ton connects directly to the Connection Yoke without the Connection Yoke Rubber. Figure 3-15 Installing Suspender E or G on 3 Ton (030C) and 5 Ton ER Hoists...
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8 to 20 Ton ER/NER – Since the trolley suspension shaft(s) passes through the hoist top plates, no additional hoist preparation is required to mount the (N)ER hoist to the trolley. Refer to Figure 3-16 and Figure 3-17. See Section 3.4 for more information on trolley assembly. Figure 3-16 8 and 10 Ton (N)ER/(N)ER2 mounting Figure 3-17 15 and 20 Ton (N)ER/(N)ER2 mounting...
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3.2.9 Preparing ED1050S/DS hoists for use with TS2 trolley. 1) These instructions pertain to the mechanical coupling of the hoist to the trolley. Refer to the hoist's owner’s manual for the electrical connections. 2) The standard configuration for ED1050S/DS hoists is to couple the hoist directly to the trolley with Suspender “E”, as shown in Figure 3-18.
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Figure 3-19 ER2 3.2.11 Prepare ER2 and NER2 hoists for use with TF2/TS2 trolley for the following hoists: 025S and 050L 1) Refer to Figure 3-20 2) Remove the four Socket Bolts that hold the Controller Cover to the hoist body. Now the Controller Cover can be lowered and left to hang by the cover belt.
When the TS2 trolley is combined with a hoist, follow and complete all pre-operational procedures provided with the hoist. For Harrington TCR model hoists, follow the pre-operational procedures in the TCR Owner's Manual in conjunction with all information provided in this section for mounting and air hose connections.
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Remove the top pin, yoke and top hook. To remove the top pin, yoke and top hook on the TCR1000P loosen and remove the 3 bolts holding the gear section onto the main body. Rotate the gear section clockwise to allow the top pin to be removed. Place the suspender on the top of the hoist.
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Figure 3-21 Lug mount on TF2 Figure 3-22 Lug mount on Geared TS2 Extended Hand Wheel Figure 3-24 Installing Suspender on single fall hoists Figure 3-23 Hook mounted on Suspender C TCR250P, 500P and 3000P Figure 3-25 Installing Suspender on double fall Figure 3-26 Installing Suspender on TCR10000P2 hoists TCR1000P, TCR2000P2, TCR6000P2 3.3.6...
Trolley Assembly Refer to Figure 3-27 for ½ through 3 Ton. Refer to Figure 3-28 for 5 Ton. 1) Remove the Shaft Stopper Pin, Side Plate SN, and Spacers from the Suspension Shaft. For beam flanges that are wider than the standard range, different suspension shaft and/or spacer arrangements are provided. Refer to Table 3-1.
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Figure 3-28 Assembling the Trolley – 5 Ton Capacity Refer to Figure 3-29 for 8 to 10 Ton coupled with Manual CB hoist Refer to Figure 3-29 for 6 and 10 Ton coupled with a TCR air hoist except the applicable TCR suspender will be used instead of the top hook (See Table 2-12 and Section 3.3 for TCR suspender information).
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For the (N)ER/(N)ER2 hoists – Insert the Trolley Fixing Shaft through Side Plate G, Suspension plates and Side Plate S. Refer to Figure 3-30. Secure it to side Plate G with two split pins. Securely bend both branches of the Split Pin after insertion.
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Insert the Suspension Shaft to Side Plate G and attach it with the Suspension Shaft Bolt, Slotted Nut and Split Pin (cotter pin). Refer to Figure 3-33 to ensure that correct Suspension Shaft holes are used. Securely bend both branches of the Split Pin after insertion. Referring to Figure 3-35 and Table 3-3 install the inner adjusting Spacers, Suspension plates, and Side Plate S on the Suspension Shaft.
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Figure 3-33 Suspension Shafts 3.4.1 Adjusting the trolley width – After assembling trolley per Section 3.5, check the adjustment as follows: Refer to Figure 3-34. Make sure both side plates are spread fully outward and measure dimension “A”. Compare dimension “A” with the following values: For trolleys up through 5 Ton, “A”...
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Table 3-2 Table 3-3 Note: Inner Spacer rows on list two numbers. The first number is the quantity of spacers located on the left side of the Suspender or Suspension Plates, the second number is the quantity on the right side. Example: 1 + 2 Adjusting Spacers on the right side [Side Plate SN side (for 8 to 20 Ton, Side Plate S side)]...
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Table 3-1 Suspension Shaft Adjusting Spacers Total Number of Spacers Supplied Balancing Capacity Flange Range Collar (Tons) (in) Thin Thick Fixing Thick L (5 Ton only) 2.28 to 4.00 — — 4.01 to 8.00 — — 8.01 to 12.00 — —...
Mounting Location 3.5.1 Prior to mounting the trolley (and hoist) ensure that the trolley beam and its supporting structure are adequate to support the trolley, hoist and its loads. If necessary consult a professional that is qualified to evaluate the adequacy of the suspension location and its supporting structure.
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3.6.4 Optional Method for Trolleys 8 Ton to 20 Ton, coupled with Manual CB Hoist – refer to Figure 3-37. If the trolley cannot be mounted from the end of the beam, complete the installation as follows: ALWAYS install the trolley onto the beam before installing the hoist to the trolley. Attemping to install a pre-assembled hoist and trolley onto the beam other than onto the the beam end (per Section 3.6.2) is dangerous and must not be attempted.
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3.6.5 Optional Method for Trolleys 8 Ton to 20 Ton, coupled with Electric (N)ER/(N)ER2 hoist – refer to Figure 3-38. 3.6.6 If the trolley cannot be mounted from the end of the beam, complete the installation as follows: ALWAYS install the trolley onto the beam before installing the hoist to the trolley. Attemping to install a pre-assembled hoist and trolley onto the beam other than onto the the beam end (per Section 3.6.2) is dangerous and must not be attempted.
Electrical/Air Connections 3.7.1 This instruction applies to a Harrington Powered hoist attached to a Push or Geared Trolley. Refer to the appropriate hoist’s owner’s manual for the Electrical or Air connections. 3.7.2 Before proceeding, ensure that the electrical supply for the hoist has been de- energized (disconnected).
Pre-operational Checks and Trial Operation 3.8.1 Refer to the trolley's Nameplate and record the Code, Lot and Serial Number in the space provided on the cover of this manual. 3.8.2 Refer to the hoist's owner's manual and perform all pre-operational checks for the hoist. 3.8.3 Perform pre-operational checks for the trolley: Confirm the adequacy of the rated capacity for all slings, chains, wire ropes...
Operation Introduction DO NOT WALK UNDER A SUSPENDED LOAD HOIST OPERATORS SHALL BE REQUIRED TO READ THE OPERATION SECTION OF THIS MANUAL, THE WARNINGS CONTAINED IN THIS MANUAL, INSTRUCTION AND WARNING LABELS ON THE HOIST OR LIFTING SYSTEM, AND THE OPERATION SECTIONS OF ANSI/ASME B30.16 and ANSI/ASME B30.10. THE OPERATOR SHALL ALSO BE REQUIRED TO BE FAMILIAR WITH THE HOIST AND HOIST CONTROLS BEFORE BEING AUTHORIZED TO OPERATE THE HOIST OR LIFTING SYSTEM.
Shall’s and Shall Not’s for Operation Improper operation of a hoist can create a potentially hazardous situation which, if not avoided, could result in death or serious injury, and substantial property damage. To avoid such a potentially hazardous situation THE OPERATOR SHALL: •...
Improper operation of a hoist can create a potentially hazardous situation which, if not avoided, could result in minor or moderate injury, or property damage. To avoid such a potentially hazardous situation THE OPERATOR SHALL: • Maintain a firm footing or be otherwise secured •...
Inspection General 5.1.1 The inspection procedure herein is based on ANSI/ASME B30.16. The following definitions are from ANSI/ASME B30.16 and pertain to the inspection procedure below. Designated Person - a person selected or assigned as being competent to perform the specific duties to which he/she is assigned.
Frequent Inspection 5.3.1 Inspections should be made on a FREQUENT basis in accordance with Table 5-1, “Frequent Inspection.” Included in these FREQUENT Inspections are observations made during operation for any defects or damage that might appear between Periodic Inspections. Evaluation and resolution of the results of FREQUENT Inspections shall be made by a designated person such that the trolley is maintained in safe working condition.
Inspection Methods and Criteria 5.7.1 This section covers the inspection of specific items. The list of items in this section is based on those listed in ANSI/ASME B30.16 for Frequent and Periodic Inspection. In accordance with ANSI/ASME B30.16, these inspections are not intended to involve disassembly of the trolley. Rather, disassembly for further inspection would be required if frequent or periodic inspection results so indicate.
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Figure 5-1 Side Plate Deformation Table 5-4 Track Wheel Wear Dimensions 1 to 3 Ton: 5-20 Ton: “D” Dimension “t” Dimension Capacity inch (mm) inch (mm) (Ton) Standard Discard Standard Discard Tapered 2.36 (60) 2.30 (58.5) 0.126 (3.2) 0.098 (2.5) Flat Tapered 2.80 (71)
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Table 5-5 Suspender Wear Measurements Hoist d in. (mm) h in. (mm) Trolley — D Hoist Type Applied Capacity Limit Standard Limit Standard Limit Capacity 0.551 (14.0) 0.492 (12.5) 0.48 (12.2) 0.512 (13.0) 1/2, 1 0.04 (1) 0.709 (18.0) 0.63 (16.0) 1 1/2, 2 0.866 (22.0) 0.787 (20.0)
Maintenance & Handling Lubrication 6.1.1 Lubricate the following trolley components with NLGI (National Lubricating Grease Institute) #2 or equivalent grease. 6.1.2 Track Wheel Gear – Clean and re-grease the Track Wheel gears and Hand Wheel output pinion every three months (more frequently for heavier usage or severe conditions). Do not use an excessive amount of grease and avoid getting any grease on the running surfaces of the Track Wheels or the beam.
Warranty All products sold by Harrington Hoists, Inc. are warranted to be free from defects in material and workmanship from date of shipment by Harrington for the following periods: 1 year – Electric and Air Powered Hoists (excluding (N)ER2 Enhanced Features...
1/2 to 20 Ton Parts List When ordering Parts, please provide the Hoist code number, lot number and serial number located on the Hoist nameplate (see fig. below). Reminder: Per sections 1.1 and 3.5.1 to aid in ordering Parts and Product Support, record the Hoist code number, lot number and serial number in the space provided on the cover of this manual.
8.1 TF2 Push Trolley Parts – 1/8 to 5 Ton TF2 Push Trolley 1/2 to 3 Ton Push Trolley 5 Ton Figure 8-1 TF2 Push Trolley...
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8.1 TF2 Push Trolley Parts – 1/8 to 5 Ton Parts Figure Part Name 1/2 Ton 1 Ton 2 Ton 3 Ton 5 Ton Trolley Side Plate S Assembly T6G5112005 T6G5112010 T6G5112020 T6G5112030 T3P110050 Name plate B T6G800005P T6G800010P T6G800020P T6G800030P T3P800050 Track wheel S Assembly...
8.2 TF2 Geared Trolley Parts – 1/8 to 5 Ton TF2 Geared Trolley 1/2 to 3 Ton TF2 Geared Trolley 5 Ton Figure 8-2...
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8.2 TF2 Geared Trolley Parts – 1/8 to 5 Ton Parts Figure Part Name 1 Ton 2 Ton 3 Ton 5 Ton Trolley Sideplate S Assembly T6G5112010 T6G5112020 T6G5112030 T3P110050 Name plate B T6G800010G T6G800020G T6G800030G T3G800050 Track wheel S Assembly T6G5102010 T6G5102020 T6G5102030...
8.3 TS2 Push Trolley Parts – 1/8 to 5 Ton TS2 Push Trolley 1/2 to 3 Ton TS2 Push Trolley 5 Ton Figure 8-3...
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8.3 TS2 Push Trolley Parts – 1/8 to 5 Ton Parts Figure Part Name 1/2 Ton 1 Ton 2 Ton 3 Ton 5 Ton Trolley T5GA0505112 Side Plate S Assembly T7PA0055112 T7GA0105112 T7GA0205112 T7GA0305112 Name plate B T6G800005P T6G800010P T6G800020P T6G800030P T3P800050 Track wheel S Assembly...
8.4 TS2 Geared Trolley Parts – 1/8 to 5 Ton TS2 Geared Trolley 1/2 to 3 Ton TS2 Geared Trolley 5 Ton Figure 8-4...
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8.4 TS2 Geared Trolley Parts – 1/8 to 5 Ton Parts Figure Part Name 1 Ton 2 Ton 3 Ton 5 Ton Trolley Sideplate S Assembly T7GA0105112 T7GA0205112 T7GA0305112 T5GA0505112 Name plate B T6G800010G T6G800020G T6G800030G T3G800050 Track wheel S Assembly T6G5102010 T6G5102020 T6G5102030...
8.5 TF/TS Push/Geared Trolley Parts for CB Hoist – 8 to 10 Ton TF/TS Trolley for CB Hoist, 8 to 10 Ton TF/TS Additional Geared Trolley Parts for CB Hoist, 8 to 10 Ton...
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8.5 TF/TS Push/Geared Trolley Parts for CB Hoist – 8 to 10 Ton Parts Figure No. Part Name 8 Ton 10 Ton Per Trolley Hand wheel Assembly T3G123AM075 Slotted nut T3P154050 Washer 9012515 Hand wheel T3G123075 Split Pin 9009423 Snap ring 9047130 Ball bearing 9000506...
8.6 TF/TS Push/Geared Trolley Parts for ER2 Hoist – 8 to 10 Ton Trolley Fixing Shaft is shown in front of Suspension Shaft for clarity. Actual location is behind the suspension shaft TF/TS Trolley for ER2 Hoist, 8 to 10 Ton TF/TS Additional Geared Trolley Parts for ER2 Hoist, 8 to 10 Ton...
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8.6 TF/TS Push/Geared Trolley Parts for ER2 Hoist – 8 to 10 Ton Parts Figure No. Part Name 8 Ton 10 Ton Per Trolley Hand wheel Assembly T3G123ASM075 Slotted nut T3P154050 Washer 9012515 Hand wheel T3G123ASM075 Split Pin 9009423 9047130 Snap ring Ball bearing 9000506...
8.7 TF/TS Geared Trolley Parts for CB Hoist – 15 to 20 Ton TF/TS Trolley for CB Hoist, 15 to 20 Ton...
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8.7 TF/TS Geared Trolley Parts for CB Hoist – 15 to 20 Ton Figure Parts Per Part Name 15 Ton 20 Ton Trolley Hand wheel Assembly T3G123AM075 Slotted nut T3G154050 Washer 9012515 Hand wheel T3G123075 Split Pin 9009423 Snap ring 9047130 Ball bearing 9000506...
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8.7 TF/TS Geared Trolley Parts for CB Hoist – 15 to 20 Ton Figure Parts Per Part Name 15 Ton 20 Ton Trolley Bolt MS106150 Connection plate MS105150 Spring washer 9012713 9093433 Bolt 9093327 Spring washer 9012711 Key plate T3G145150 9093445 Spring washer 9012717...
8.8 TF/TS Geared Trolley Parts for ER2 Hoist – 15 to 20 Ton TF/TS Trolley for ER2 Hoist 15 to 20 Ton...
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8.8 TF/TS Geared Trolley Parts for ER2 Hoist – 15 to 20 Ton Parts Figure Part Name 15 Ton 20 Ton Per Trolley Hand wheel Assembly T3G123ASM075 Slotted nut T3G154050 Washer 9012515 Hand wheel T3G123075 Split Pin 9009423 Snap ring 9047130 Ball bearing 9000506...
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Harrington Hoists, Inc. Toll Free: 800-233-3010 401 West End Avenue Phone: 717-665-2000 Manheim, PA 17545 Fax: 717-665-2861 TF2TS2OM...
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