Summary of Contents for Junxy Energy JUNXY-TA CELLCHECK
- Page 1 JUNXY (HK) ENERGY CO.,LTD www.junxypowersolutions.com JUNXY-TA CELLCHECK Battery Monitoring System User Manual...
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Page 2: Table Of Contents
JUNXY Battery Monitoring System www.junxypowersolutions.com Table of Contents Tools required for installation and Debugging................1 Overview............................4 System Components and Module Description..............5 System Components....................... 5 CELLCHECK Module...................... 6 CM Module........................7 TC Module.........................9 Converter.........................10 Installation and Mounting......................12 Determining the Installation Based on Location............12 Numbering the Batteries....................12 Set the addresses of TA modules and TC modules..........13 CELLCHECK Module Mounting Instructions............ -
Page 3: Tools Required For Installation And Debugging
JUNXY Battery Monitoring System www.junxypowersolutions.com Tools required for installation and Debugging Picture Description Installation tools Socket wrench 12902 Socket head 12307/309/311 Multimeter VC9807A+ Clamp Meters VC3266D Stripper 91108... - Page 4 JUNXY Battery Monitoring System www.junxypowersolutions.com Phillips-head screwdriver 61213 Flat-head screwdriver 61311 Phillips-head screwdriver 61211 Needle nose pliers 70124A Diagonal pliers 70221A...
- Page 5 JUNXY Battery Monitoring System www.junxypowersolutions.com Crimping Pliers G51303 Scissors 03131 Wrench 47222 Debugging tools Lap top 485 Converter and wire Engineering manual...
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Page 6: Overview
JUNXY Battery Monitoring System www.junxypowersolutions.com （this manual） 1 Overview The CELLCHECK is a stand-alone monitor for UPS applications. The CELLCHECK provides early warnings for backup battery problems. In a CELLCHECK system there is one CM module and one or more CELLCHECK modules, TC modules and converters. In some cases, the system may also include a remote computer. -
Page 7: System Components And Module Description
JUNXY Battery Monitoring System www.junxypowersolutions.com - Mounting equipment. - Wiring. - Testing. - Check before approval. - Training The above contents will be described in detail below. 2 System Components and Module Description System Components Standard configuration below： Part Number Picture Descriptive name... -
Page 8: Cellcheck Module
JUNXY Battery Monitoring System www.junxypowersolutions.com CELLCHECK communication cable Power cable Optional parts： Part number Picture Descriptive name Monitoring Module The system topology is below： Figure 2-1-1 CELLCHECK Module The CELLCHECK Module monitors cell voltage of a single battery, internal resistance and temperature and uploads data via the communications port. -
Page 9: Cm Module
JUNXY Battery Monitoring System www.junxypowersolutions.com comes in 2V type, with maximum power usage less than 0.15W and a 12V type, with maximum power usage of less than 0.25W. The module should only be used with its assigned battery type; otherwise, damage to the module may occur. The module interface is described in the following figure below. - Page 10 JUNXY Battery Monitoring System www.junxypowersolutions.com Figure 2-3-1 Name Description LCD display Two lines of text are displayed，122X32. ⑴ Total of four buttons, “Esc” for exit，“▲”“▼”for page Button ⑵ up/page down， “Enter” for confirmation. POWER: is the power light; A1: indicates an important alarm;...
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Page 11: Tc Module
JUNXY Battery Monitoring System www.junxypowersolutions.com Data upload port that connects to a remote computer COM5 port through an RS485, Pin9 is + and Pin5 is -, the baud rate is ⑽ 19200BPS。 Data upload port that connects to a remote computer through an RS232, Pin2 receives data, Pin3 sends data COM6 port ⑾... -
Page 12: Converter
JUNXY Battery Monitoring System www.junxypowersolutions.com Figure 2-4-1 Name Description Connects to the current transformer and the ambient J1 port ⑴ temperature sensor。 A double colors LED with a yellow and green light, the green light indicates power on, the yellow shows that ⑵... - Page 13 JUNXY Battery Monitoring System www.junxypowersolutions.com communication. COM1/COM2 This is an internal parallel UART Port. These ports are ⑶ port used in communication with CELLCHECK modules.
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Page 14: Installation And Mounting
JUNXY Battery Monitoring System www.junxypowersolutions.com 3 Installation and Mounting Determining the Installation Based on Location The Module may be mounted in 3 ways: 1) The CELLCHECK Module can be glued directly onto the side of the battery (A) or the railing of the battery rack (B). 2) The TC Module and converter can be mounted to the battery rack. -
Page 15: Set The Addresses Of Ta Modules And Tc Modules
JUNXY Battery Monitoring System www.junxypowersolutions.com Figure 3-2-2 Set the addresses of TA modules and TC modules The initial address is 1 for all modules and need to set to comply with the application before installation. The max address which may be set is 200, all modules with different address connected to a same communication bus. -
Page 16: Cellcheck Module Mounting Instructions
JUNXY Battery Monitoring System www.junxypowersolutions.com CELLCHECK Module Mounting Instructions Each battery must be connected to the CELLCHECK Module. The TA Module may be mounted to the side of the battery according to the following diagram as seen below. Figure 3-3-1 Instruction Detailed Description Steps... -
Page 17: Tc Module, Converter And Cm Module Wiring
JUNXY Battery Monitoring System www.junxypowersolutions.com the LED will light up. The CELLCHECK module’s address ranges from 1 to 200. There are two COM ports on the CM module to connect to the CELLCHECK Module; therefore, up to 400 CELLCHECK modules can be connected to one CM module to monitor 400 batteries. TC module, Converter and CM Module Wiring The TC module and converter requires a 12 Volts power supply to operate which is received through the CM module’s COM1 or COM2. -
Page 18: Settings
JUNXY Battery Monitoring System www.junxypowersolutions.com Figure 3-4-2 4 Settings All parameters may be set on the Main Module. Main Interface The CM Module will be shown, as below, after power on. 1# :Alarm 2#:OK 3#:None 4#:None During this interface, in the event of an alarm, please press the “Enter” key to view the details, use “▲”... -
Page 19: Resistance Alarm Setting
JUNXY Battery Monitoring System www.junxypowersolutions.com After inputting the string set value, press the “Enter” key to enter the following step to set “Basic Set”. 12V，300AH，24 After finishing these initial parameters settings, the system will automatically set the other parameters to the same format. If the string quantity is set to two or more, it will be asked to continue the parameters setting for the second string. -
Page 20: Checking Voltage Readings
JUNXY Battery Monitoring System www.junxypowersolutions.com Set High & Low Level Cell Voltage of String 1 Select “2 Setup” → “2.2 String 1” → “2.23 C_Volt”, and then use “▲” “▼” to change the values. Set High & Low Level String Voltage of String 1 Select “2 Setup”... -
Page 21: Connecting Bms To A Remote Computer
JUNXY Battery Monitoring System www.junxypowersolutions.com The test can be cancelled by using the “ESC” key when it’s in the testing mode and is shown as below. To cancel the test? If an error occurs during the test it will show the details as “COMM error”, “F/C error”, , ”R/C error”, ”No LM”, and “No data back”. - Page 22 JUNXY Battery Monitoring System www.junxypowersolutions.com STEP2: Connect the CLM to the computer The default IP address of the network card is 192.168.0.105, the computer’s IP address can be 192.168.0.X. STEP3: Search network card Run the Network Enable Administrator, select ‘Broadcast Search’ in ‘Configuration’. The network card will be showed on the window.
- Page 23 JUNXY Battery Monitoring System www.junxypowersolutions.com Select the card’s name on the window; right click the mouse to unlock the selection. The password is 2022. Then double click the card’s name and a new setup window will open. STEP4: Setup In the ‘Basic’ page, select ‘Modify ’, then you can change the server name, date and time. In the ‘Network’...
- Page 24 JUNXY Battery Monitoring System www.junxypowersolutions.com In ‘Operating Mode’ page, click ‘UDP Mode’. In ‘UDP’ page of ‘Operating Mode’ page, enter the complete IP address. Notes port 4001 and 4002 should be set for the same IP address.
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Page 25: Trouble Shooting
JUNXY Battery Monitoring System www.junxypowersolutions.com Click ‘OK’ to save the setup. 9 Trouble shooting The following alarms may appear on the LCD screen of CM Module, and the detailed meaning is showed as below. S1 C/V alarm: cell voltage alarm in string 1 Ambient alarm: ambient temperature alarm S1 COM alarm: means a communication error between the CM Module and a CELLCHECK Module. - Page 26 JUNXY Battery Monitoring System www.junxypowersolutions.com 1.33 com5-485 Sets com5 baud rate 1.34 com6-232 Sets com6 baud rate 1.35 Str. Qty All monitored strings 1.36 IntervalA Inter time in every reading from Extended Module 1.37 IntervalB For future 1.38 A/T Set High and low level for ambient temperature 1.4 String1 1.41 Basic Set Cell rated voltage, capacity and quantity of string 1...
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