Data Aire DAC Series Operation And Maintenance Manual

Chilled water 7-50 ton

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DATA AIRE SERIES
Operation and Maintenance Manual
Chilled Water 7-50 ton
INSTALLATION
OPERATION
MAINTENANCE

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Summary of Contents for Data Aire DAC Series

  • Page 1 DATA AIRE SERIES Operation and Maintenance Manual Chilled Water 7-50 ton INSTALLATION OPERATION MAINTENANCE...
  • Page 2 Special care should be given to those area where these symbols appear. Data Aire, Inc. reserves the right to make design changes for the purposes of product improvement, or to withdraw any design without notice.
  • Page 3: Table Of Contents

    Table of Contents INSTALLATION ....................5 Room Considerations................... 5 Inspection ......................5 Rigging ......................... 5 Locating the Unit ....................6 1.4.1 Downflow Units ....................6 1.4.2 Upflow Units ......................7 Paperwork ......................7 Storage ......................... 7 PIPING ......................... 8 Chilled Water Piping .................... 8 2.1.1 Connection sizes, Chilled Water unit ..............
  • Page 4 Table of Contents, cont’d Humidifier Canisters ................... 14 Fuses ......................... 14 Heating Elements....................15 WARRANTY ....................... 16 CONTACT DATA AIRE ..................17 MONTHLY MAINTENANCE INSPECTION CHECKLIST ........19 QUARTERLY MAINTENANCE INSPECTION CHECKLIST ....... 21 INDEX ........................ 22...
  • Page 5: Installation

    1.0 INSTALLATION There is no intent on the part of Data Aire, Inc. to define local codes or statutes which may supercede common trade practices. The manufacturer assumes no responsibility for their interpretation. Consult local building codes and the National Electrical Code for special installation requirements.
  • Page 6: Locating The Unit

    problem the casters may be inserted directly into the bottom of the 1" tubular steel corner posts at the bottom of the unit. Warning: Improper lifting or moving of equipment may result in damage to decorative doors, panels or frame members. Locating the Unit When installing the unit, sufficient space must be allowed for airflow clearance, wiring, plumbing, and service access.
  • Page 7: Upflow Units

    It is the responsibility of the installing contractor to return the start-up sheet and warranty registration card to Data Aire for proper activation of the unit warranty. Failure to do so may cause delays and in some cases void the warranty.
  • Page 8: Piping

    Chilled Water Valve Ratings All chilled water valves used on Data Aire Series models 7 to 50 tons use chilled water valves that are rated at 400 psi operating pressure. The chart on the next page gives the valve size and Cv rating on 3-way valves for all unit models.
  • Page 9: 3-Way Chilled Water Valves

    2.2.1 3-Way Chilled Water Valves Unit Model Valve Size Valve CV DACx 07 1” 10.0 DACx 09 1” 10.0 DACx 11 1-1/4” 10.0 DACx 13 1-1/2” 19.0 DACx 15 1-1/2” 19.0 DACx 18 2” 46.0 DACx 22 2” 46.0 DACx 26 2”...
  • Page 10: Humidifier Piping

    Humidifier Piping 2.4.1 Steam Generator Humidifier The standard humidifier on Data Aire systems is a steam generator type with a disposable cylinder. The humidifier makeup water should be brought to the humidifier through the field connection opening using 1/4" copper tubing. A compression fitting is provided at the humidifier.
  • Page 11: Electrical Connections

    Remote Shutdown Every Data Aire chilled water unit has remote shutdown contacts. These are intended for a field supplied dry contact or switch to be wired across two terminals. When the contact or switch opens, the control circuit power is interrupted and the unit shuts down, including the control panel.
  • Page 12: Remote Sensors

    Remote Sensors Remote sensors are optional. Although existing unit mounted sensors can be removed for remote mounting, the remote sensor option provides a more convenient means of field installation. This is because the sensors are already connected to a predetermined length of cable and come mounted in a remote sensor enclosure.
  • Page 13: Controls

    DAP III control panel as well as peripheral equipment. Data Aire’s chilled water unit wiring diagrams will have a drawing number which starts out with the three letter designation, “DAC”. An example of a typical diagram, DAC-S-813, is shown on page 18.
  • Page 14: Regular Maintenance Items

    Only one or two pumps from a manual gun are required. 5.4 Humidifier Canisters Steam generator type humidifier is standard on Data Aire Series equipment. There is no maintenance required other than to replace the canister as required. This frequency will depend on usage and water type.
  • Page 15: Heating Elements

    For instance motors are inductive loads which require time delay fuses. Electric reheat and humidifiers are resistive loads requiring fast acting fuses. 5.6 Heating Elements Heating elements do not normally require maintenance. However sometimes they may accumulate a film of dust or dirt when unused for extended periods of time. When energized, the burning debris can create smoke or unpleasant odor.
  • Page 16: Warranty

    6.0 Warranty Policy Seller warrants its equipment to Buyer to be free from defects in material and workmanship for a period of eighteen (18) months from date of shipment, as long as equipment is utilized under normal conditions and service and is properly installed; however, the warranty shall not be applicable to any of the following items: refrigerant, belts, filters, humidifier, heaters not regularly cleaned, light bulbs, and any other items either consumed or worn out by normal wear and tear, or by conditions beyond Seller’s control, including (without limitation as to generally) polluted or contaminated air or water.
  • Page 17: Contact Data Aire

    7.0 Contact Data Aire Address: Data Aire Inc. 230 W. BlueRidge Avenue Orange, CA 92865 Phone 714-921-6000 800-347-AIRE (2473) Toll Free Fax: 714-921-6010 Main 714-921-6011 Engineering 714-921-6022 Part Sales E-mail: service@dataaire.com Service tech_support@dataaire.com Technical Support engineering@dataaire.com Engineering sales@dataaire.com Sales Web site: www.dataaire.com...
  • Page 19: Monthly Maintenance Inspection Checklist

    Data Aire, Inc. Monthly Maintenance Inspection Checklist Model No. _________________ Serial No. ____________________ Prepared by: _______________ Date: ___ / ___/ 20___ Air Filters Infrared Humidifier (if applicable) ___ Check for restricted air flow ___ Check humidifier lamps ___ Check pan for mineral deposits...
  • Page 21: Quarterly Maintenance Inspection Checklist

    Data Aire, Inc. Quarterly Maintenance Inspection Checklist Model No. _______________________ Serial No. __________________________ Prepared by: _____________________ Date: ___ / ___/ 20___ Air Filters Reheat ____ Check reheat element(s) for dust ____ Check for restricted air flow ____ Check high limit switch operation...
  • Page 22: Index

    Bearings ........14 Condensate Probe ......12 Belts ..........14 Condensate Pumps ......Filters ........... 14 Contact Data Aire ....... 17 Fuses ........... 14 Controls ..........13 Heating Elements ......15 DAP II Control Panel ..... 13 Humidifier Canisters ....14 Wiring Diagrams ......
  • Page 23 Notes _____________________________________________________________________________________ _____________________________________________________________________________________ _____________________________________________________________________________________ _____________________________________________________________________________________ _____________________________________________________________________________________ _____________________________________________________________________________________ _____________________________________________________________________________________ _____________________________________________________________________________________ _____________________________________________________________________________________ _____________________________________________________________________________________ _____________________________________________________________________________________ _____________________________________________________________________________________ _____________________________________________________________________________________ _____________________________________________________________________________________ _____________________________________________________________________________________ _____________________________________________________________________________________ _____________________________________________________________________________________ _____________________________________________________________________________________ _____________________________________________________________________________________ _____________________________________________________________________________________ _____________________________________________________________________________________ _____________________________________________________________________________________ _____________________________________________________________________________________...
  • Page 24 A Member of the CS Group of Companies © 2009 Data Aire, Inc. Data Aire, Inc. reserves the right to make design changes for the purpose of product improvement or to withdraw any design without notice. DACIOM-0709...

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