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Table of Contents
Related Manuals for MS Topcoat A4
Summary of Contents for MS Topcoat A4
- Page 1 SERVICE MANUAL MS Topcoat A4 Automatic Powder Spray Gun 0518 II 2D 2mJ Model: 835070 IMPORTANT: Before using this equipment, carefully read SAFETY PRECAUTIONS and all instructions in this manual. Keep this Service Manual for future reference. PA-17-06-R1 (08/2018) 1 / 37...
- Page 2 MANUAL CHANGES NOTE: This manual has been changed from revision PA-17-06-R0 to revision PA-17-06-R1. Reasons for this change are noted under “Manual Change Summary” inside the back cover of this manual. PA-17-06-R1 (08/2018) 2 / 37 www.carlisleft.com...
- Page 3 Carlisle Fluid Technologies MS Powder in any way, transmitted, transcribed, stored in an electronic system, or translated. MS Topcoat M4 manual powder gun, MS Topcoat A4 automatic powder gun, MS topcase S4 controller are trademarks of Carlisle MS Powder. All other product names are trademarks or registered trademarks of their respective owners.
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Page 4: Table Of Contents
10-18 European ATEX Directive ............................10 European ATEX Labels ............................11 Wiring Diagram of MS Topcase S4 Control Module (Basic Model) ................. 12 Wiring Diagram of MS Topcase S4 Control Module (Deluxe Model) ................ 13 Connecting ................................14 Intended Use ................................15 Notice of Harmless Discharge .......................... -
Page 5: Safety
If you do not have the manuals and safety literature for your MS Powder system, contact your local MS Powder representative or MS Powder. PA-17-06-R1 (08/2018) 5 / 37... -
Page 6: Hazards / Safegaurds
SAFETY AREA SAFEGUARDS HAZARD Tells where hazards Tells how to avoid the hazard. Tells what the hazard is. may occur. Fire Hazard Spray Area Fire extinguishing equipment must be present in the Improper or inadequate spray area and tested periodically. operation and maintenance procedures will cause a fire Spray areas must be kept clean to prevent the... - Page 7 SAFETY AREA SAFEGUARDS HAZARD Tells where hazards Tells how to avoid the hazard. Tells what the hazard is. may occur. Explosion Hazard Spray Area Improper or inadequate Electrostatic arcing must be prevented. Safe sparking operation and maintenance distance must be maintained between the parts being procedures will cause a coated and the applicator.
- Page 8 SAFETY AREA SAFEGUARDS HAZARD Tells where hazards Tells how to avoid the hazard. Tells what the hazard is. may occur. Spray Area / Electrical Discharge High Voltage There is a high voltage device Parts being sprayed and operators in the spray Equipment that can induce an electrical area must be properly grounded.
- Page 9 SAFETY AREA SAFEGUARDS HAZARD Tells where hazards Tells how to avoid the hazard. Tells what the hazard is. may occur. Electrical Discharge Electrical Unless specifically approved for use in hazardous Equipment locations, the power supply, control cabinet, and all High voltage equipment is utilized in the process.
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Page 10: Atex/Fm
ATEX EUROPEAN ATEX DIRECTIVE 2014/34/EU, ANNEX II The following instructions apply to equipment covered by Aggressive substances: e.g. acidic liquids or gases certificate number PTB 16ATEX5003: that may attack metals, or solvents that may affect polymeric materials. 1. The equipment may be used with flammable gases and vapors with apparatus groups II and with temperature Suitable precautions: e.g. -
Page 11: European Atex Labels
Equipment Group hazardous area characteristics Equipment Category Type of explosive atmosphere (dust) EEx 2mJ = The MS Powder A4 Topcoat applicator is suitable for use in automatic spraying installations complying with EN 50 050-2: 2013 as itis a Type A class with a discharge energy limit of 2mJ according to EN 50177. -
Page 12: Wiring Diagram Of Ms Topcase S4 Control Module (Basic Model)
ATEX WIRING DIAGRAM OF MS TOPCASE CONTROL MODULE (BASIC MODEL) Vibrator Control Signals 24VDC 6 bar air inlet pressure 230/110V 50/60Hz PA-17-06-R1 (08/2018) 12 / 37 www.carlisleft.com... -
Page 13: Wiring Diagram Of Ms Topcase S4 Control Module (Deluxe Model)
ATEX WIRING DIAGRAM OF MS TOPCASE CONTROL MODULE (DELUXE MODEL) Vibrator Control Signals 24VDC 6 bar air inlet 230/110V pressure 50/60Hz PA-17-06-R1 (08/2018) 13 / 37 www.carlisleft.com... -
Page 14: Connecting
ATEX CONNECTING From Notice Connect Connect Controller Connect ground Controller Signal ground Safety rules (Yellow/Green) System ground Main cable Line Power Main Controller Safety rules Power Cable Main air Main Air Main air Controller 6 bar Oil and water free Connecting to Controller Manual powder gun cable Gun Connect... -
Page 15: Intended Use
INTENDED USE Safety Regulations for Electrostatic Powder Coating 1. The MS Topcoat A4 Automatic powder gun is exclusively WA R N I N G for use in powder coating. It has been developed according to recognized safety regulations for use in †... -
Page 16: Notice Of Harmless Discharge
ATEX The main power connection of the MS Powder coating 17. Repairs may not under any circumstances be carried device must be electrically interlocked with the exhaust out in a hazardous area. Repairs must be performed by system of the powder coating enclosure. The powder authorized service centers from MS Powder. -
Page 17: Notes Of Safety Hazards
ATEX the powder spraying device and its hazards. The control 8. No safety equipment may be disconnected or removed units of the spray guns must be installed and operated from service. If the disconnection of safety devices is in Zone 22. Spray guns are approved for Zone 21. The required for equipping, repairing or maintaining the powder spraying device may only be operated by trained equipment, the safety devices must be reassembled... - Page 18 Only original MS Powder spare parts may be used. Damage due to use of other parts invalidates the warranty and the agency approval. Repairs may only be carried out by a specialist or authorized repair center.
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Page 19: Rules And Regulations
ATEX Professional Association rules and regulations, Germany BGV A1 General provisions BGV A3 Electrical systems and equipment DGUV 209-052 Electrostatic coating TRBS 727 Guidelines for avoiding ignition hazards due Electrostatic charge VDMA 24371 Guidelines for the electrostatic coating with plastic powder • Part 1 General requirements •... -
Page 20: Introduction
DC charge to the electrode, creating an electrostatic field between the nozzle and the target. Foreseeable misuse One of the many features of the MS Topcoat A4 Auto- matic powder gun is that the electrical energy, which is • Coating of ungrounded objects available from the resistive charging electrode, is limited •... -
Page 21: Specifications
INTRODUCTION SPECIFICATIONS Dimension: Weight: 380 g Length: 350 mm (Flat spray nozzle) Electrical Data: Frequency: 40 kHz Output voltage: 100 kV DC Maximum Output current: 0 – 90 µA Polarity: Negative Building class: acc. EN 50050-2: 2013 Pneumatic Data: Input air pressure (Sprayed air): 6 bar Powder output quantity: Variable to 450 g/min... -
Page 22: Parts Breakdown
INTRODUCTION Figure 1: MS Topcoat A4 Automatic Powder Applicator 835070 MS TOPCOAT A4 AUTOMATIC POWDER GUN Item # Description Housing, A4 Topcoat Cap, End, A4 Nut, Nozzle Flat spray nozzle Clip, Body 9 Pin Electrical M12 Connector 4mm ODT Fitting... -
Page 23: Wiring Diagram
INTRODUCTION WIRING DIAGRAM FUNCTION When the automatic powder spray gun is turned on at the Since these particles have the same charge as the spray controller, connected at (1), the cascade (2) is activated gun, they are repelled, distributed in a fine cloud and de- and provides high voltage to the gun. When the gun is posited evenly on the grounded work piece. -
Page 24: Nozzle Function
INTRODUCTION FUNCTION NOZZLE The nozzles of MS Oberflächentechnik are ventilated. Gun Air High Voltage Flat fan nozzle The gun air is used to cool the electrode in the flat spray nozzle. High Voltage Gun Air Round spray nozzle The gun air is used to cool the electrode and to ventilate the round spray nozzle. PA-17-06-R1 (08/2018) 24 / 37... -
Page 25: Installation
3. In case of error, solve the error as described in the section COMMISSIONING AND Maintenance: Troubleshooting. OPERATION OF MS TOPCOAT A4 AUTOMATIC POWDER GUN 4. Comply with local regulations for occupational safety and accident prevention regulations at all times. - Page 26 INSTALLATION Connectable Controller's MS Topcoat Automatic Powder Gun The MS Topcoat manual powder spray gun may only be operated with one of the following controllers: • MS Topcase Basic (615300) • MS Topcase Deluxe (615305) • MS Module (610189-10) WA R N I N G †...
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Page 27: Operation
OPERATION OPERATION GROUNDING Ground the powder coating system properly. WA R N I N G In order to achieve a good powder coating and for safety reasons (see safety regulations) must the powder coating † The grounding of all conductive parts (for system must be properly grounded. -
Page 28: Maintenance
CAUTION Removing the nozzle † Maintenance, repair or replacement of parts may only be performed by trained personnel of MS Powder. WA R N I N G † Wear parts in the powder gun, marked with a W in the spare parts list, must be checked regularly and replaced if necessary. -
Page 29: Troubleshooting Guide
Possible Cause Solution No electrostatics and Replace fuse Defective fuse on the controller no powder output No electrostatic Contact MS Service Error at the high-voltage generation (e.g. no wrap around or no powder adhesion) Contact MS Service Defective Cascade in spray gun Contact MS Service... -
Page 30: Parts Identification
460450 615260-01 460240 615024 615291-01 615281 460240 615260-01 615024 615083 615256 MS TOPCOAT A4 AUTOMATIC GUN SPARE PARTS Part # Description Wear Part 460230 Nut, Nozzle 460425 Round Spray Nozzle D12 460450 Round Spray Nozzle D24 460440 Round Spray Nozzle D20... -
Page 31: Accessories
PARTS IDENTIFICATION ACCESSORIES 615028 615040 (Standard) 615281 615083 FLAT SPRAY NOZZLE Part # Description 615040 Assembly, Flat Spray Nozzle & Electrode 615028 Assembly, Nozzle (Included in 615040) 615281 Assembly, Flat Jet Nozzle & Electrode 615083 Assembly, Flat Jet Nozzle G4 (Included in 615281) 460440 615254 460430... - Page 32 PARTS IDENTIFICATION AUTO GUN CABLE, TOPCOAT, 5 PIN Part # Description 461773-12 Auto Gun Cable 12m Topcoat 461773-16 Auto Gun Cable 16m Topcoat 461773-20 Auto Gun Cable 20m Topcoat OPTIONALNOZZLE HOLDER Part # Description 615129 Assembly, Nozzle Holder, High Wear This nozzle holder can replace 615024 in applications with abrasive powder or high flow rates. POWDER HOSE Part # Description 810195-06 Powder Hose, 6m, (10mm ID) 810195-08 Powder Hose, 8m, (10mm ID) 810195-10 Powder Hose, 10m, (10mm ID) 810190-16 Powder Hose, 16m, (11mm ID) 810195-100...
- Page 33 PARTS IDENTIFICATION TUBE EXTENSIONS Part # Description 612112 Cross Clamp Piece with Screws 461075-08 Tube, Extension A4 Topcoat L=800mm 461075-10 Tube, Extension A4 Topcoat L=1000mm GUN AIR HOSE Part # Description 421370-06 Tube, 6m, (4mm OD, 2.5mm ID) 421370-08 Tube, 8m, (4mm OD, 2.5mm ID) 421370-10 Tube, 10m, (4mm OD, 2.5mm ID) 421370-16 Tube, 16m, (4mm OD, 2.5mm ID) 421370-20 Tube, 20m, (4mm OD, 2.5mm ID) 421370-100 Tube, 100m Bulk, (4mm OD, 2.5mm ID) PA-17-06-R1 (08/2018) 33 / 37 www.carlisleft.com...
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Page 34: Declaration Of Conformity
Product Description / Object of Declaration: Powder Applicators - M4 Topcoat Manual Applicator 835069 A4 Topcoat Automatic Applicator 835070 used with MS Topcase S4 Controller Models 615300 and 615305 This Product is designed for use with: Ignitable Coating Powders Suitable for use in hazardous area:... -
Page 35: Ptb Ec Type Examination Certificate
PARTS IDENTIFICATION PTB EU TYPE EXAMINATION CERTIFICATE PA-17-06-R1 (08/2018) 35 / 37 www.carlisleft.com... -
Page 36: Manual Change Summary
MANUAL CHANGE SUMMARY MANUAL CHANGE SUMMARY PA-17-06-R1 - Replaces PA-17-06-R0 with the following changes: Change Description Page(s) Change CE number Cover Update “SAFETY” section Update ATEX text Correct CE number in label Update text in the table Update text for bullet point number 9 Change text in lines 3, 4, and 16 Change both Output Voltage and Output Current in “SPECIFICATIONS”... - Page 37 Carlisle Fluid Technologies is a global leader in innovative finishing technologies. Carlisle Fluid Technologies reserves the right to modify equipment specifications without prior notice. DeVilbiss®, Ransburg®, MS®, BGK®, and Binks®, are registered trademarks of Carlisle Fluid Technologies, Inc. ©2018 Carlisle Fluid Technologies, Inc.
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