Reynolds Ouzo Pro Installation Manual

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SPACERS
UPPER SEAL
COMPRESSION RING
UPPER BEARING RACE
UPPER BEARING
UPPER CUP
LOWER CUP
LOWER BEARING
LOWER BEARING RACE
LOWER SEAL
FORK CROWN RACE
1.1 Press the upper and lower
cups into the head tube using
a headset press STEM
SPACERS
1.2 Press the fork crown race FORK STEERER TUBE
UPPER SEAL
COMPRESSION RING
UPPER BEARING RACE
UPPER BEARING
onto the fork race seat using
UPPER CUP
the proper race seat tools
1.3 Install headset assembly
LOWER CUP
LOWER BEARING
as per headset manufacturer
LOWER BEARING RACE
LOWER SEAL STEM
FORK CROWN RACE
specs
CROWN RACE SEAT
SPACERS
UPPER SEAL
COMPRESSION RING
1.4 Insert fork steerer tube into
UPPER BEARING RACE
UPPER BEARING
UPPER CUP FORK STEERER TUBE
head tube
1.5 Slide the compression ring,
CROWN RACE SEAT
spacers and stem onto the
LOWER CUP
LOWER BEARING
LOWER BEARING RACE
steerer tube. Do not exceed a
LOWER SEAL
FORK CROWN RACE
maximum stack height of 1" on
1" diameter fork or 1 1/2" on 1
FORK STEERER TUBE
1/8" diameter fork.
Never use grease between
CROWN RACE SEAT
the carbon fork steerer tube
and the stem (as commonly
done with forks featuring steel
steerer tubes).
STEM
Installation Manual
a
About Reynolds
a
When you talk about designing and manufacturing cycling components,
Reynolds is one of a handful of iconic brands. From the prestigious
531/753/853 badges on lugged, steel frames, to the legendary Ouzo
brand carbon forks, Reynolds' historic contribution to quality, craftsmanship,
and innovation in the sport is second to none. For over a century, the name
Reynolds has stood for quality, design and performance in bicycle
a
components, because we're renowned for creating products that deliver a
3mm
cycling experience unlike any other. The margin of victory has never been
b
more acute—in competitive cycling or in business. Therefore, our passion for
leadership drives us to continuously improve performance—in our products,
our processes, and our customers relationships.
a
3mm
b
3392 West 8600 South, West Jordan, UT 84088
Congratulations
a
on purchasing the number-one
carbon fiber fork on the planet.
Reynolds engineers designed this fork with one thing in
mind – the very best, high performance ride possible.
With proper installation you will find that this fork handles
smoother, stiffer and with more assurance than any other
fork on the market. You'll discover the impact that experi-
enced engineering makes in our proprietary 100% carbon
components.
Notice
The Ouzo Pro carbon fork must be used with a circumferential
clamp style stem. Use of a pinch or wedge clamp style stem may
cause damage to the steerer tube which may result in rider injury
or death.
a
3mm
Before attaching your stem to the steerer tube, make sure that the
inside of the stem is smooth and free from burrs or other defects
b
or materials which may score or scratch the steerer tube. Scoring
or scratching the carbon fiber steerer tube could cause it to fail,
resulting in serious bodily injury or possibly death.
Parts Included:
(1) Reynolds Ouzo Pro Carbon Fork
(1) Compression Adjustment Plug
(1) Brake Nut
Recommended Tools:
a – Hacksaw blade for ceramic tile
b – Headset tools
c – 5mm hex key (w/ torque wrench adaptor)
d – 6mm hex key (w/ torque wrench adaptor)
866-798-3040 www.reynoldscycling.com e – File (all purpose), or
• •
f – 100-200 grit sandpaper
When this symbol appears, take care to understand
the directions before you proceed. Your safety may
depend on it!