Table of Contents
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Table of Contents
Summary of Contents for Barnstead Thermolyne Corporation D4505
- Page 1 ARNSTEAD HERMOLYNE ORPORATION B-pure Pressure Cartridge System OPERATION MANUAL AND PARTS LIST SERIES 583 Model # Voltage D4505 D4511 D4521 D4522-33 D4523 D4524 D4525 D5831 D5832 D5833 D5834 D5839 LT583X1 • 4/6/99...
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Page 2: Table Of Contents
Table of Contents Safety Information ..............................3 General Usage..............................3 Alert Signals..............................3 Warnings ..............................3 Technical Specifications ............................5 Declaration of Conformity ..........................6 Environmental Conditions ..........................6 Unpacking ................................7 Installation ................................8 System Location ............................8 Mounting and Utility Connections ........................9 Initial Operation ............................11 Installing Water Treatment Cartridges ......................11 Installing Particulate Filters ........................12 Filling Procedure ............................13 Operation ................................14... -
Page 3: Safety Information
Safety Information Your Barnstead B-pure Pressure Cartridge Alert Signals System has been designed with function, reli- ability and safety in mind. It is your responsi- bility to install it in conformance with local electrical codes. For safe operation, please Warning pay attention to the alert signals throughout Warnings alert you to a the manual. - Page 4 AFETY INFORMATION 2. Avoid splashing disinfecting solutions on clothing or skin. 3. Ensure all piping connections are tight to avoid leakage of chemicals. 4. Always depressurize chemical lines before disassembly. 5. Carefully follow the manufacturer’s safe- ty instructions on labels of chemical containers and Material Safety Data Sheets.
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Page 5: Technical Specifications
Technical Specifications Feedwater Requirements Types Tap, RO, DI, distilled Maximum pressure 7 kg/cm (100 psig) maximum Temperature 4–49°C (40-120°F) Installation Mounting Wall mount, with bracket provided Dimensions, mm (in.) Dual B-pure Single B-pure 1/2 size Holder Width 381 (15) 178 (7) 178 (7) Depth 171.5 (6.75) -
Page 6: Declaration Of Conformity
ECHNICAL PECIFICATIONS Declaration of Conformity Barnstead|Thermolyne hereby declares under its sole responsibility that this product conforms with the technical requirements of the following standards (230 volt models only): EMC: EN 50081-1 Generic Emission Standard EN 50082-1 Generic Immunity Standard Safety: IEC 1010-1-92 Safety Requirements for Electrical Equipment for Measurement, Control and Laboratory Use;... -
Page 7: Unpacking
Unpack the B-pure carefully. B-pure units come completely assembled. A spare head interconnector (15853) is supplied as a loose part with the single B-pure (D4511) and the 1/2 size B-pure (D4505 and D5839). Retain this item for possible later use in expansion. -
Page 8: Installation
Installation The cartridge holders that make up the B-pure family are designed for a wide range of applica- tions and configurations. It is not possible to include specifics in this manual for the broad application range. Barnstead recommends that you contact your local representative or Barnstead/Thermolyne Customer Service for guidance. -
Page 9: Mounting And Utility Connections
NSTALLATION used. The following clearances are neces- sary: Warning Left and right side clearance: Do not mount B-pure directly over • All B-pure products, 4” minimum equipment that requires electrical service. Routine maintenance of Free space below canisters: this unit may involve water •... - Page 10 NSTALLATION by removing the two securing screws on the left and the right bottom portion of the bracket. Slide bracket downward to release. 2. Using the wall bracket as a template, mark the hole locations on the wall. 3. Drill holes in wall suitable for the select- ed fasteners.
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Page 11: Initial Operation
Initial Operation Various types of filters and cartridges are used in B-pure systems; 10” nominal particu- Warning late filters and cartridges are used in the half- Depressurize system prior to size canisters and nominal 17” water treat- attempting to remove canisters. ment cartridges used in the full size canisters. -
Page 12: Installing Particulate Filters
NITIAL PERATION Installing Particulate Filters Two types of particulate filters are used in the half-size canisters. Prefilters These devices are string-wound filters designed to prevent large particulates from entering a water treatment system. Final Filters These devices are pleated membrane filters Warning designed to remove particulates as small as 0.2 Depressurize system prior to... -
Page 13: Filling Procedure
NITIAL PERATION Filling Procedure After every cartridge exchange, some air will be trapped in the system. Air should be purged before routine use by the following procedure: 1. Place a container or suitable drain under the outlet valve. 2. Open all inlet valves and the outlet valve. -
Page 14: Operation
Operation Prior to withdrawing water for use, it is recom- mended that you allow some water to run to drain to rinse up the system. If using a resistivity meter, the display will register a gradual improvement of water quality. Resistivity Meter/Puralite The resistivity measurement in the dual holder B-pure is accomplished with an in-line digital... -
Page 15: Maintenance And Servicing
Maintenance and Servicing Cartridge and Filter Warning Replacement Disconnect from power supply Depending on your particular usage, car- before servicing. tridges must be periodically replaced. The need for replacement of water treatment car- Refer servicing to qualified tridges designed to remove ionized impurities personnel. -
Page 16: System Sanitization
AINTENANCE AND ERVICING System Sanitization Frequency of cleaning is difficult to determine because of the wide variety of feedwater sup- plies, however the need for cleaning can be easily determined. Whenever a cartridge is replaced, always examine the inside of the can- ister for any residual deposits. -
Page 17: Cleaning The Resistivity Cell
AINTENANCE AND ERVICING 9. Close inlet and outlet valves. 10. Allow the disinfecting solution to stand for one half hour. 11. Open the inlet and outlet valves and flush the system for 10 minutes. 12. Close the shutoff valve on the inlet side of the system and open the out- let valve to depressurize the system. -
Page 18: Storage
AINTENANCE AND ERVICING recommended handling procedure). This may be done in an ultrasonic cleaner or Caution with a soft brush. The cell must be thor- Do not immerse the entire cell oughly rinsed in deionized water follow- assembly in the cleaning solu- ing the detergent or acid cleaning. - Page 19 AINTENANCE AND ERVICING Tools and Accessories Constructing a custom system will require the following tools: • Small screwdriver for drive pin removal. • A small mallet or hammer for re-seating the drive pins. General Procedure After carefully unpacking B-pure components place them on a table in the desired order.
- Page 20 AINTENANCE AND ERVICING Utility Connections” section of this manual for mounting instructions. Three Holder B-pure Unit (Two DI Cartridges and one Filter Cartridge) A common configuration built from B-pure com- ponents is the three holder unit. This unit allows the use of two water treatment cartridges and a final filter at the outlet.
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Page 21: Series
AINTENANCE AND ERVICING Turn to the Mounting and Utility Connections section of this manual for mounting instruc- tions. Three Holder B-pure (Three Water Note Treatment Cartridges) Refer to Figure 2 for assembly A common configuration built from B-pure order. components is a Three-Holder System. This system will utilize three water treatment car- tridges in series. -
Page 22: Cartridges
AINTENANCE AND ERVICING Cartridges Half Size. Full Size Description Catalog no. Catalog no. Application Macropure N.A. D0836 Effectively removes colloids, bacteria, chlorine and organics, increases filter life. Pretreatment N.A. D0835 Effectively removes colloids, bacteria organics and chlorine. Still Pretreatment D50217 D0832 Removes ionized impurities and has a layer of activated carbon to remove... -
Page 23: Troubleshooting
Troubleshooting Problem Possible Causes Solutions Water will not rinse Exhausted cartridges. Replace all cartridges as explained in the “Maintenance & up to purity. Servicing” section. Cartridges upside down. Install right-side up as explained in the “Initial Operation” section. Cartridges out of order. Verify that cartridge order is correct for your specific application. -
Page 24: Exploded Views
Exploded Views Figure 2: Three-holder B-pure (Three Water Treatment Cartridges... - Page 25 XPLODED IEWS FS550X2 PT583X1A BC583X8A BC583X2A FP550X1 BK583X2 06440 15852 GSX27 GSX28 CS550X1 HN550X1A Figure 3: Exploded View B-pure (D4511)
- Page 26 XPLODED IEWS PT583X1A FS550X2 BC583X8A FP550X1 BK583X2 06440 15852 GSX27 GSX28 CS583X1 HN550X1A Figure 4: Exploded View B-pure (D4505)
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Page 27: D5831
XPLODED IEWS Figure 5: Exploded View B-pure (D5839) - Page 28 XPLODED IEWS 2 -PT583X1A 2 - BC583X8A BR550X4 FP550X1A BK583X4 BK583X4 06440 BR550X2 PM582X1 BK582X2 06440 GSX27 2-FS550X1 GSX28 02273 2-CS550X1 05930 HN550X1A Figure 6: Exploded View for Dual Holder B-pure...
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Page 29: Replacement Parts
Replacement Parts Warning To avoid electrical shock, always disconnect from power supply before maintenance and servicing. Refer servicing to qualified personnel. Recommended Spares Consumable parts are those required to support the day-to-day operation of this equip- ment. Barnstead|Thermolyne establishes two types of consumables: •... -
Page 30: Safety Stock
EPLACEMENT ARTS Recommended Quantity Part # Description 1/2 size B-pure Single B-pure Dual B-pure GSX27 O-ring, cartridge head seal GSX28 O-ring, large head seal 06440 O-ring (between heads) FP550X1 Fastener pin BR550X4 Head interconnector N.R. N.R. 15852 Connector (inlet/outlet) Safety Stock For critical applications where performance with minimum downtime is required, Barnstead recommends that the user maintain a local stock of those parts listed under “General Maintenance”... -
Page 31: Ordering Procedures
Ordering Procedures Please refer to the Specification Plate for the complete model number, serial number, and series number when requesting service, replacement parts or in any correspondence con- cerning this unit. All parts listed herein may be ordered from the Barnstead|Thermolyne dealer from whom you purchased this unit or can be obtained promptly from the factory. -
Page 32: Warranty
One Year Limited Warranty Barnstead|Thermolyne Corporation warrants that if a product manufactured by Barnstead|Thermolyne and sold by it within the continental United States or Canada proves to be defective in material or construction, it will provide you, without charge, for a period of ninety (90) days, the labor, and a period of one (1) year, the parts, necessary to remedy any such defect.
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