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Summary of Contents for DeguDent SOLARIS
- Page 1 Name: Service Manual Version: DeguDent SOLARIS Date: 21 Jan 2005 Page: 1 of 43 DeguDent SOLARIS SERVICE MANUAL DeguDent SOLARIS Service Manual...
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Page 2: Table Of Contents
ALIBRATION PROCEDURE FOR VOLTAGE CORRECTION VALUES 13.6 ........... 0 ALIBRATION PROCEDURE FOR CLOSED CIRCUIT CURRENTS 13.7 ............... 0 ALIBRATION PROCEDURE FOR POWER MODE 13.8 ..................... 0 LOADING MATRIX 13.9 ......................0 ERVICE REPORTS 13.10 ........................0 OCUMENTS DeguDent SOLARIS Service Manual... -
Page 3: Introduction
3 of 43 Introduction This document describes service-relevant details o the DeguDent Solaris unit and supports the technician’s troubleshooting efforts. This manual is to be used in connection with the Instructions for Use, which it will refer to from time to time. -
Page 4: Warnings
Warnings DeguDent Solaris is intended for dental use only. DeguDent Solaris must be operated using original replacement parts only. This is the only way to ensure the stated performanc e and operating safety. Do not open the unit. Dangerous voltages are present inside. -
Page 5: Assembly
Name: Service Manual Version: DeguDent SOLARIS Date: 21 Jan 2005 Page: 5 of 43 Assembly Basic structure DeguDent SOLARIS Service Manual... -
Page 6: Vertical Drive
Name: Service Manual Version: DeguDent SOLARIS Date: 21 Jan 2005 Page: 6 of 43 Vertical drive DeguDent SOLARIS Service Manual... -
Page 7: Vertical Unit
Name: Service Manual Version: DeguDent SOLARIS Date: 21 Jan 2005 Page: 7 of 43 Vertical unit DeguDent SOLARIS Service Manual... -
Page 8: Horizontal Unit
Name: Service Manual Version: DeguDent SOLARIS Date: 21 Jan 2005 Page: 8 of 43 Horizontal unit Stirring drive DeguDent SOLARIS Service Manual... -
Page 9: Head
Name: Service Manual Version: DeguDent SOLARIS Date: 21 Jan 2005 Page: 9 of 43 Head DeguDent SOLARIS Service Manual... -
Page 10: General Wiring Diagram
Name: Service Manual Version: DeguDent SOLARIS Date: 21 Jan 2005 Page: 10 of 43 General wiring diagram DeguDent SOLARIS Service Manual... -
Page 11: Component Mounting Diagram
Name: Service Manual Version: DeguDent SOLARIS Date: 21 Jan 2005 Page: 11 of 43 Component mounting diagram DeguDent SOLARIS Service Manual... -
Page 12: Data Administration
Units 0 – Standard Default: 0 1 – U.S. Temperature control Temperature offset Fixed value Temperature factor 1/1000 Fixed value 9660 Electroplating temperature 1/10 °C Fixed value Heating rate 1/1000 °C/min Fixed value 1500 Process data DeguDent SOLARIS Service Manual... -
Page 13: Details
7.2.2 Hour counters These counters represent the uptime of the entire device or of individual components. These are regularly updated while the device is operative. Their value at delivery should not differ significantly from 0. DeguDent SOLARIS Service Manual... - Page 14 13-02-04 08:37:49: error code=36 (Connection failure to all objects. Galvanisation terminated.) 01-02-04 09:12:36: error code=52 (Error while writing data to EEPROM.) 11-01-04 14:07:00: error code=39 (Invalid galvanization parameter. Object surface out of range.) error counter (error code=42)=5 Error History: (empty) error counter (error code=42)=0 DeguDent SOLARIS Service Manual...
- Page 15 Analysis of the process data can only be performed by authorized service technicians. Object type Type Surface (mm²) Contact surface (mm²) 50,0 65,0 87,5 115,0 150,0 200,0 265,0 Logical slot numbers (seen from below): DeguDent SOLARIS Service Manual...
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Page 16: Local Operation; Galvanization Process
Settings for loading, liquid amount and beaker size Galvanizing menu with Display of remaining time, temperature and status START key. Go to start position Connection test Galvanizing bath heating Internal parameter calculation Galvanizing Go to rinsing position (automatic divesting if selected) DeguDent SOLARIS Service Manual... - Page 17 Power mode is automatically selected, which allows a current output that is approximately four times higher. The mode can be toggled using the sip service command. Current assignment rules for either mode are found in the Appendix (see Sections 13.1 and 13.2) DeguDent SOLARIS Service Manual...
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Page 18: The Command Interface
Output modes There are four output modes that determine the amount and type of output received. Output mode Description No output Output of galvanization parameters during process Comprehensive troubleshooting output Minimal output, for internal use only DeguDent SOLARIS Service Manual... - Page 19 Data logs are helpful in providing detailed information to service technicians in case of problems. Creating a data log in Hyperterminal: Start data logging, selecting the log file and path End of logging; log file is closed DeguDent SOLARIS Service Manual...
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Page 20: Commands
Online help: Command overview (standard and service commands) Command: M – Output modes Command Parameters Explanation and examples Mode 0: No output. Mode 1: Output of galvanization parameters during process Mode 2: Comprehensive troubleshooting output Mode 4: Minimal output, for internal use only DeguDent SOLARIS Service Manual... - Page 21 Command: SQ – Set stirring level Command Parameters Explanation and examples 1…20 Set stirring speed [range 1..20] Command: SK – Set display contrast Command Parameters Explanation and examples 1…128 Set contrast of the LCD display[range 1..128] DeguDent SOLARIS Service Manual...
- Page 22 Command: FM – Run motors Command Parameters Explanation and examples Run/stop motors: UP Run/stop motors: DOWN Run/stop motors: RIGHT Run/stop motors: LEFT Run/stop motors: to ZERO Run/stop motors: to START position Run/stop motors: to RINSE position DeguDent SOLARIS Service Manual...
- Page 23 Write temperature factors (conversion bits à°C) [ f,<factor> 1000 Example: ewtf,9660 -> write temperature factor 9.66 <type> Write encoder type (0=optical, 1=mechanical) r,<current> Write the closed-circuit currents of the reference electrode [bits] 0…7,<current> Write the closed-circuit currents for one channel [bits] DeguDent SOLARIS Service Manual...
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Page 24: Programming Instructions For Software Downloads
15. Disconnect the programming box from the SOLARIS unit. 16. Reconnect the RS232 and CFL Converter plugs inside the unit. 17. Reinstall the back panel. 18. Turn the SOLARIS unit on. The startup screen appears and shows the newly loaded software version. DeguDent SOLARIS Service Manual... -
Page 25: Troubleshooting
Error reading data from EEPROM Error writing data to EEPROM EEPROM checksum error The following is an overview over known unit, operator and process errors. Possible causes and suggested solutions are shown along with the symptoms of the error. DeguDent SOLARIS Service Manual... -
Page 26: Power-Up Self-Test
(STATUS: Error code 20) Confirm error message using the menu OK button 9.2.3 Read the process recipe data using the err command, see Section Analyze the process data, see Section 7.2.6 Repeat the galvanization process DeguDent SOLARIS Service Manual... -
Page 27: Motor Problems
11.4.1 Incorrect behaviour when selecting with the control knob Possible causes: Selection moves slowly or discontinuously Incorrect encoder type selected Use the eww command to adapt the encoder type in EEPROM to the actual hardware (optical encoder, mechanical encoder) DeguDent SOLARIS Service Manual... -
Page 28: Heater Problems
Use the suggested liquid volume (set in user menu) Replace heater/heater controller as appropriate 11.5.4 Temperature too high Galvanization temperature significantly too high Possible causes: during the process Heater controller defective (STATUS: Error code 34) Replace the heater controller DeguDent SOLARIS Service Manual... -
Page 29: Process Errors
Referenc e electrode not recognized. Reference electrode was not paced (STATUS: Error code 30) correctly Anode was forgotten Galvanizing liquid was forgotten Place reference electrode and check contacts Place anode Fill up with galvanizing liquid Restart galvanization DeguDent SOLARIS Service Manual... - Page 30 "Motor malfunction. Move head up" 11.6.7 Problem with automated divesting Possible causes: Divesting is not activated Automated divesting not activated prior to galvanization (parameter menu #1) Make sure to turn on this function if you want to use it. DeguDent SOLARIS Service Manual...
- Page 31 Request the baseline values (correction parameters at first adjustment) 9.2.3 Compare and, if necessary, correct using the ewa and ewn commands, see Section OTHERWISE: Send in the unit for service DeguDent SOLARIS Service Manual...
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Page 32: Error Operating Device Via The Command Interface
11.8 General errors General errors are more frequent errors whose possible causes and remedies are described in Section 6 of the Instructions for Use. However, some of them require assistance by a service technician, as described above. DeguDent SOLARIS Service Manual... -
Page 33: Parts List
L0300314 Anode group assy., Solaris with heater, V2A L0300315 Magnetic stirring rod, Solaris L0300316 anode contacts, Solaris, with thread, V2A, 3 ea. L0300320 Document folder, Solaris, with Quick Reference, Operating Instructions and Instructions for Use L0400547 DeguDent SOLARIS Service Manual... -
Page 34: Appendix
2935 3587 1522 3043 3641 1576 3152 3696 1630 3261 3750 1685 3370 3804 1739 3478 1793 3587 1848 3696 1902 3804 13.1.2 Current conversion formula X(bit)= I(mA) * 1000/18.4 (samples) X(bit)= I(mA) * 1000/9.2 (reference) DeguDent SOLARIS Service Manual... -
Page 35: Current Assignment Rules In Power Mode
1214 3214 1286 3286 1357 3357 1429 3429 1500 3500 1571 3571 1643 3643 1714 3714 1786 3786 1857 3857 1929 3929 2000 4000 13.2.2 Current conversion formula X(bit)= I(mA) * 1000/70 I(mA)= X(bit) * 70/1000 DeguDent SOLARIS Service Manual... -
Page 36: Preparing For Calibration
13.3 Preparing for calibration 13.3.1 Testing preparations Set digital multimeter to measure current Connect mA contact of the multimeter with the Solaris anode Connect multimeter COM successively with the corresponding cathodes (slots 1..8, reference) 13.3.2 Test for error band compliance... -
Page 37: Calibration Procedure For Current Correction Values
If the adjustment condition is not met for a value of 0, but a current within the range of − µ ≤ ≤ µ is measured, the value of 0 can be accepted. If the value is outside the error band, the device is defective. In this case please contact the manufacturer. DeguDent SOLARIS Service Manual... - Page 38 If the factor is outside the valid range (0.9...1.1), the bit value determined cannot be written to EEPROM. In this case please contact the manufacturer. 13.4.5 Notes IMPORTANT: The current factor cannot and must not be determined before the current offsets have been determined. DeguDent SOLARIS Service Manual...
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Page 39: Calibration Procedure For Voltage Correction Values
IMPORTANT: The voltage offset cannot and must not be calibrated before the current offsets (Sections 13.4 and 13.4.2) and current factors (Chapters 13.4.3 and 13.4.4) have been determined. The display backlight must be off during calibration. DeguDent SOLARIS Service Manual... -
Page 40: Calibration Procedure For Closed-Circuit Currents
The reference may not be calibrated until the measured closed-circuit current at the reference cathode at the 10 bit default value is > 80µA. The display backlight must be off during calibration. Calibration will not take effect until the unit has been cycled off and on. DeguDent SOLARIS Service Manual... -
Page 41: Calibration Procedure For Power Mode
13.7.3 Notes IMPORTANT: The correction factors cannot and must not be determined before the current offsets have been determined. To reset the unit properly, it must be turned off at the end of the calibration procedure. DeguDent SOLARIS Service Manual... -
Page 42: Dual-Loading Matrix
Log file (if applicable) Prequisite for a detailed data analysis 13.10 Documents Document Contents Instructions for Use Scope of delivery/device description, technical specifications, safety notes, commissioning, indications, preparation notes, laboratory procedure, process, recycling, cleaning, maintenance and care, DeguDent SOLARIS Service Manual... - Page 43 Service Manual Version: DeguDent SOLARIS Date: 21 Jan 2005 Page: 43 of 43 troubleshooting Operating Instructions Description of local operations (control elements, menus, procedures), technical additions to the Instructions for Use Quick reference Summary instructions for galvanization DeguDent SOLARIS Service Manual...
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