Summary of Contents for shars 101-1008
- Page 1 Operating manual Version 17.10.12 Grinding machine for Endmills and Drill bits 101-1008...
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Page 2: Table Of Contents
Table of contents Safety Representation Conventions ........................5 Safety instructions (warning notes)......................6 1.2.1 Classification of hazards...........................6 1.2.2 Other pictograms ............................7 Intended use .............................7 Possible dangers caused by the grinding machine for burins ..............8 Qualification of personnel .........................8 1.5.1 Target group .............................8 1.5.2 Authorized personnel..........................9 Operators positions...........................9 Safety measures during operation......................10... - Page 3 Maintenance Safety ..............................30 5.1.1 Preparation............................. 30 5.1.2 Restarting ............................... 30 Inspection and maintenance ........................31 5.2.1 Exchange of the abrasive wheel ......................31 Repair ..............................31 Ersatzteile - Spare parts Ersatzteilzeichnung - Drawing spare parts ....................33 6.1.1 Ersatzteilliste - Spare part list ........................ 34 Accessories ............................
- Page 4 Preface Dear customer, Thank you very much for purchasing a product made by SHARS Machine. SHARS metal working machines offer a maximum of quality, technically optimum solutions and convince by an outstanding price performance ratio. Continuous enhancements and product innovations guarantee state-of-the-art products and safety at any time.
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Page 5: Safety
Safety Representation Conventions gives additional advices calls on you to act enumerations This part of the operating instructions explains the meaning and use of the warning notices included in these operating instructions, defines the intended use of the grinding machine for burins, ... -
Page 6: Safety Instructions (Warning Notes)
Safety instructions (warning notes) 1.2.1 Classification of hazards We classify the safety instructions into different levels. The table below gives an overview of the classification of symbols (pictograms) and signal words for the specific danger and its (possible) consequences. Pictogram Signal word Definition/Consequences DANGER! -
Page 7: Other Pictograms
We do not take any liability for damages caused by improper use. We expressly point out that the guarantee or CE conformity will expire due to any constructive technical or procedural changes which had not been performed by the company SHARS Maschinen Germany GmbH. -
Page 8: Possible Dangers Caused By The Grinding Machine For Burins
Possible dangers caused by the grinding machine for burins The grinding machine for burins is state-of-the-art. Nevertheless, there is a residual risk as the grinding machine for burins operates with at high speeds, rotating parts, with an abrasive wheel (flying sparks) ... -
Page 9: Authorized Personnel
The electrical specialist is specially trained for the working environment in which he is working and knows the relevant standards and regulations. Specialist staff Due to its professional training, knowledge and experience as well as his knowledge of rele- vant regulations the specialist staff is able to perform the assigned tasks and to recognise and avoid any possible dangers himself. -
Page 10: Safety Measures During Operation
INFORMATION The mains plug of the grinding machine for burins must be freely accessible. Safety measures during operation CAUTION! Risk by inhaling health hazardous dusts and fogs. Depending on the materials which need to be treated and the agents which are used, dusts and fogs may be generated which endanger your health. - Page 11 Check that prohibition, warning and information signs and the labels on the grinding machine for burins are legible (clean them, if necessary), are complete (replace if necessary). INFORMATION Use the following table for organizing the checks. General check Equipment Check Protective covers...
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Page 12: On / Off - Switch
1.9.1 ON / Off - Switch The switch is provided with an emergency stop function. Open the cap of the switch in order to switch on the grinding machine for burins. ON / Off - Switch Img.1-1: ON / Off - Switch CAUTION! After actuating the EMERGENCY-STOP button or the ON / OFF switch, the grinding machine for burins coasts for about 30 seconds. -
Page 13: Accident Report
Inform the supervisor about all endangerments or errors. 1.12 Accident report Inform your superiors and SHARS Maschinen Germany GmbH immediately in the event of accidents, possible sources of danger and any actions which almost led to an accident (near misses). -
Page 14: Technical Data
Technical data The following information are the dimensions and indications of weight and the manufacturer‘s approved machine data. Electrical connection Motor power machine type 110V 110 V / 60Hz / 1/3HP Speed Speed motor 3340 min Adjustable angle c i t °... -
Page 15: Emissions
2.10 Emissions The generation of noise (emission) emitted by the grinding machine for burins is 72 dB(A). If the grinding machine for burins is installed in an area where various machines are in opera- tion, the noise exposure (immission) on the operator of the grinding machine for burins at the working place may exceed 80 dB(A). -
Page 16: Dimensions Cup Wheel
2.11 Dimensions cup wheel 1/2'' 1-1/2'' 1-1/4'' Optional Accessories: 5C Collets 202-5205~5261 1/8~1" $6.45 Size Order Size Order Size Order Size Order 1/8" 202-5205 11/32 202-5219 9/16" 202-5248 25/32" 202-5232 51/64 202-5233 9/64 202-5206 23/64 202-5220 37/64 202-5249 5/32 202-5207 202-5236 19/32 202-5250... -
Page 17: Assembly 3.1 Scope Of Delivery
To do so take all parts out of the packag- ing and compare the parts with the figure below to be able to assign the individualparts. INFORMATION The machine 101-1008 (110V) is supplied with machine illumination. Img.3-1: Accessories... -
Page 18: Storage
Example:not stackable - do not stack a second packing case on top of the first one. Consult SHARS Maschinen Germany GmbH if the machine and accessories are stored for more than three months or are stored under different environmental conditions than those given ... -
Page 19: Installation And Assembly
Installation and assembly 3.3.1 Requirements regarding the installation site INFORMATION In order to attain good functionality and a high processing accuracy as well as a long durability of the machine the installation site should fulfil certain criteria. Please observe the following points: ... -
Page 20: First Commissioning
Plug the clamping piece and the clamping ring on the device. Clamping ring Clamping piece Img.3-3: Device drill bit First commissioning ATTENTION! Before commissioning the machine check all screws, fixtures and the clamping lever and tighten up the screws if necessary! CAUTION! The cup wheel might get damaged during transportation. -
Page 21: Operation
Operation This grinding machine is generally designed to grind a single edge milling cutters (burins) but it is also suitable to manufacture stamps, electrodes or round grinding parts and for regrinding of end mills on the face. With the help of the workpiece supports which are available as accesso- ries it is possible to grind round tool bits, milling cutters and drill bits. - Page 22 Bayonet locking Scale turning angle Crank to clamp the collet chuck Shaft tool carrier Scale relief angle Page 22 Original operating instructions Version 1.0.4 dated 2014-09-19...
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Page 23: Assembly And Function
Assembly and function The driving pulley (14) seated on the motor is driven by a round belt (3) the pulley (19) and the spindle. Switch (Emergency-Stop switch) (15) to switch the machine on and off. Handwheel (17) for axial adjustment of the shaft for the tool holder (16). ... -
Page 24: Handling The Tool Holder
Handling the tool holder The tool which needs to be machined is clamped in the collet chucks (30). The collet chucks are tightened by means of the crank (31). The fine adjustment of the bushing (32) which is located in the collet chuck (30) is performed in axial direction using the knurled screw (33) on the carriage. -
Page 25: Setting The Shaft Shoulder
Setting the shaft shoulder Clamp the tool in the collet chuck (30) and release the lever (18) in order to be able to move the shaft (16). The stop of the shaft (16) is set for the tool carrier by means of the handwheel (12). If the hand- wheel (12) is turned in the possible rotation movement of the shaft to the stop is being reduced. -
Page 26: Grinding Angles
Grinding angles Set the upper part of the support by means of the scale (38) and the vernier (39). Both values must be set to 0. Release the clamping lever (42) and then tilt the slewing arm (40) at an angle of 0 degree. Then, release the clamping lever (18) in order to be able to move the shaft. -
Page 27: Assembling The Devices
Assembling the devices 4.6.1 Grinding device for drill bit On the grinding device for the drill bit it is not necessary to disassemble the already existing grinding device for the single edge milling cutter (burin). Pull the stop (48) out of the bushing and introduce (49). (50) is fixed in the collect chuck (30). Img.4-4: Device single edge milling cutter Img.4-5: Device twist drill Version 1.0.4 dated 2014-09-19... -
Page 28: Grinding Device Turning Tool
4.6.2 Grinding device turning tool In order to assemble the grinding device for milling cutters and turning tools it is necessary to disassemble the grinding device for single edge milling cutters. To remove the mounted grinding device for single edge milling cutters (burin): ... -
Page 29: Grinding Device End Mill
4.6.3 Grinding device end mill In order to assemble the grinding device for milling cutters and turning tools it is necessary to disassemble the grinding device for single edge milling cutters. To remove the mounted grinding device for single edge milling cutters (burin): ... -
Page 30: Maintenance
Maintenance In this chapter you will find important information about Inspection Maintenance Repair of the grinding machine for burins and tools. ATTENTION ! Properly performed regular maintenance is an essential prerequisite for operational safety, failure-free operation, ... -
Page 31: Inspection And Maintenance
If a new cup wheel is damaged or shows cracks it must not be mounted in any way. Repair Request for a service technician of the company SHARS Maschinen Germany GmbH for all repairs or send us the grinding machine for burins and tools. - Page 32 Page 32 Original operating instructions Version 1.0.4 dated 2014-09-19...
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Page 33: Ersatzteile - Spare Parts
Ersatzteile - Spare parts 6.1Ersatzteilzeichnung - Drawing spare parts 101-1008 Abb.6-1: Ersatzteilzeichnung - Drawing spare parts 101-1008... -
Page 34: Ersatzteilliste - Spare Part List
6.1.1Ersatzteilliste - Spare part list 101-1008 Artikelnummer Menge Grösse Bezeichnung Designation Item no. Qty. Size 101-1008 l a i Ein block Striking block Sechskantmutter Hexagon nut 0310012107 0310012507 e l l ß t f i t Schmiernippel Oil cup 0310012113... - Page 35 Artikelnummer Menge Grösse Bezeichnung Designation Item no. Qty. Size 101-1008 kompletter Satz Spann- Complete kit of collets type 0310 012501-385E 385E, DIN 6341 6341 Size 4mm ; 6mm ; 8mm ; Größe 4mm ; 6mm ; 8mm ; 10mm ; 12mm 10mm ;...
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Page 36: Accessories
6.2 Accessories 101-1008 Abb.6-2: Zubehör - Accessories 101-1008... -
Page 37: Spare Part List Accessories
6.2.1Ersatzteilliste Zubehör- Spare part list accessories 101-1008 Artikelnummer Menge Grösse Bezeichnung Designation Item no. Qty. Size 101-1008 Vorrichtung A - Fixture A l l e ü Vorrichtung B- Fixture B d i l ü n i l t f i t Ö... -
Page 39: Schaltplan - Wiring Diagram 230V
Schaltplan - Wiring diagram 230V Version 1.0.4 19. September 2014 Originalbetriebsanleitung... -
Page 40: Annex
Manual expanded with machine type 101-1008 1.0.2 Note, delivery 101-1008 without machine lighting, circuit dia- 1.0.3 gram 400V updated Product follow-up We have a follow-up service for our products which extends even after shipment. -
Page 41: Liability Claims For Defects / Warranty
V-belts, ball bearings, illuminants, filters, sealings, etc. - Non reproducible software errors Any services which SHARS GmbH or one of it s servants performs in order to fulfil in the frame of an additional guarantee are neither an acceptance of the defects nor an accept- ance of its obligation to compensate. -
Page 42: Decommissioning
7.6.1 Decommissioning CAUTION! Used devices need to be decommissioned in a professional way in order to avoid later misuses and endangerment of the environment or persons Disconnect the machine from the mains. Cut the connecting cable into two. ... -
Page 43: Disposal Via Municipal Collecting Points
Disposal via municipal collecting points Disposal of used electrical and electronic components Disposal of used electric and electronic devices(Applicable in the countries of the European Union and other European countries with a separate collecting system for such devices). The sign on the product or on its packing indicates that the product must not be handled as common household waist, but that it needs to be delivered to a central collection point for recycling. - Page 44 EC - Declaration of Conformity 101-1008 The manufacturer / retailer: hereby declares that the following product, Product designation: 101-1008 Type designation: Grinding machine for burins and tools Serial number: __ __ __ Year of construction: 20__ all relevant provisions of the Machinery Directive (2006/42/EC) corresponds.
- Page 45 EC - Declaration of Conformity 101-1008 The manufacturer / retailer: hereby declares that the following product, Product designation: 101-1008 Type designation: Grinding machine for burins and tools Serial number: __ __ __ Year of construction: 20__ all relevant provisions of the Machinery Directive (2006/42/EC) corresponds.
- Page 46 Index Accident report ........... 13 Assembly ............17 Classification of hazards ............6 Dangers of the grinding machine ........8 Disposal ............. 43 EC - Declaration of Conformity ....44 Electrical connection .......... 14 Electrical system safety ............13 Inspection ............30 Intended use ............
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