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Manual_HCS3_SSPA_A.doc
Date: 13.05.2008
MANUAL
for
the Controller
HCS3-SSPA
HILTRON GMBH
Stuttgarter Strasse 4
71522 Backnang
Tel.:
+ 49 (0) 7191 962660
Fax:
+ 49 (0) 7191 970022
Ust-IdNr. DE 12822829
Page 1 of 59
Rev.: A

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  • Page 1 HILTRON GMBH Stuttgarter Strasse 4 71522 Backnang Tel.: + 49 (0) 7191 962660 Fax: + 49 (0) 7191 970022 Ust-IdNr. DE 12822829 Manual_HCS3_SSPA_A.doc Page 1 of 59 MANUAL the Controller HCS3-SSPA Date: 13.05.2008 Rev.: A...
  • Page 2 Page 2 of 59 CE Declaration of Conformity MANUFACTURER Hiltron GmbH Stuttgarter Str.4, D 71522 Backnang MODEL NUMBER DESCRIPTION Hiltron Controller System YEAR WHICH THE CE-MARK WAS AFFIXED 2007 DATE OF ISSUE 13 March 2008 PLACE OF ISSUE Backnang, Germany Helmut Hayer Quality Manager Date: 13.05.2008...
  • Page 3 Manual_HCS3_SSPA_A.doc Page 3 of 59 The Hiltron Controller System HCS is considered as ITE equipment. This Control Unit has been shown to comply with the following standard: 1. CE safety (according to CE Low Voltage Directive ) according to EN60950-1 2.
  • Page 4: Table Of Contents

    2.1.1 Schematic Diagram of the Controller..............8 2.1.2 Technical Data......................9 Display ........................9 2.2.1 Technical Data......................9 Card assignment ......................10 Card assignment of HCS3-SSPA/HPA..............10 Modules...........................11 Communication (COM) Card Module (HCS3. PSN) ..........11 4.1.1 Location of Module .....................11 4.1.2 Technical Data RS422..................11 4.1.3 Pin-out for 9-pin Sub-D Connector male.............12 4.1.4...
  • Page 5 HILTRON GMBH Stuttgarter Strasse 4 71522 Backnang Tel.: + 49 (0) 7191 962660 Fax: + 49 (0) 7191 970022 Ust-IdNr. DE 12822829 Manual_HCS3_SSPA_A.doc Page 5 of 59 5.1.2 Main Screen in Manual mode ................24 5.1.3 Explanation of Icons ...................24 Main Screen – Power Supply .................26 5.2.1...
  • Page 6: Overview

    HILTRON GMBH Stuttgarter Strasse 4 71522 Backnang Tel.: + 49 (0) 7191 962660 Fax: + 49 (0) 7191 970022 Ust-IdNr. DE 12822829 Manual_HCS3_SSPA_A.doc Page 6 of 59 1 Overview The controller HCS3 is a highly modular monitoring and control unit.
  • Page 7 HILTRON GMBH Stuttgarter Strasse 4 71522 Backnang Tel.: + 49 (0) 7191 962660 Fax: + 49 (0) 7191 970022 Ust-IdNr. DE 12822829 Manual_HCS3_SSPA_A.doc Page 7 of 59 Power Power Supply Supply Fig 1-1: HCS3 controller, rear view CONTROL UNIT HCS 3...
  • Page 8: Design

    HILTRON GMBH Stuttgarter Strasse 4 71522 Backnang Tel.: + 49 (0) 7191 962660 Fax: + 49 (0) 7191 970022 Ust-IdNr. DE 12822829 Manual_HCS3_SSPA_A.doc Page 8 of 59 2 Design 2.1 Mainframe The mainframe of the HCS3 controller is a 19”/2U unit. Normally, front panel control is pro- vided via a touch-sensitive LCD display type HCS3.TS.
  • Page 9: Technical Data

    HILTRON GMBH Stuttgarter Strasse 4 71522 Backnang Tel.: + 49 (0) 7191 962660 Fax: + 49 (0) 7191 970022 Ust-IdNr. DE 12822829 Manual_HCS3_SSPA_A.doc Page 9 of 59 2.1.2 Technical Data Size: Width: 19“ rack-mountable Height: 89 mm (3.5“, 2U) Depth: 500 mm (20“, including connectors)
  • Page 10: Card Assignment

    3 Card assignment The controller HCS3 is used to control redundant SSPA / HPA systems. Each module should be plugged in to its dedicated location. 3.1 Card assignment of HCS3-SSPA/HPA Each module should be plugged in to its dedicated location. Card...
  • Page 11: Modules

    HILTRON GMBH Stuttgarter Strasse 4 71522 Backnang Tel.: + 49 (0) 7191 962660 Fax: + 49 (0) 7191 970022 Ust-IdNr. DE 12822829 Manual_HCS3_SSPA_A.doc Page 11 of 59 4 Modules 4.1 Communication (COM) Card Module (HCS3. PSN) The COM card module type HCS3.PSN provides three functionalities.
  • Page 12: Pin-Out For 9-Pin Sub-D Connector Male

    HILTRON GMBH Stuttgarter Strasse 4 71522 Backnang Tel.: + 49 (0) 7191 962660 Fax: + 49 (0) 7191 970022 Ust-IdNr. DE 12822829 Manual_HCS3_SSPA_A.doc Page 12 of 59 4.1.3 Pin-out for 9-pin Sub-D Connector male Pin Function Comment +5V Aux Voltage max. current 100mA...
  • Page 13: Technical Data Ethernet

    HILTRON GMBH Stuttgarter Strasse 4 71522 Backnang Tel.: + 49 (0) 7191 962660 Fax: + 49 (0) 7191 970022 Ust-IdNr. DE 12822829 Manual_HCS3_SSPA_A.doc Page 13 of 59 4.1.5 Technical Data Ethernet Communication Type Ethernet Bus interface IEEE802.3 (10BaseT) Data transfer rate 10 Mbit/s...
  • Page 14: Communication (Com) Card Module (Hcs3.Psc)

    HILTRON GMBH Stuttgarter Strasse 4 71522 Backnang Tel.: + 49 (0) 7191 962660 Fax: + 49 (0) 7191 970022 Ust-IdNr. DE 12822829 Manual_HCS3_SSPA_A.doc Page 14 of 59 4.2 Communication (COM) Card Module (HCS3.PSC) The COM card module type HCS3.PSC provides dual functionality.
  • Page 15: Pin-Out Of 9-Pin Sub-D Connector Male

    HILTRON GMBH Stuttgarter Strasse 4 71522 Backnang Tel.: + 49 (0) 7191 962660 Fax: + 49 (0) 7191 970022 Ust-IdNr. DE 12822829 Manual_HCS3_SSPA_A.doc Page 15 of 59 4.2.3 Pin-out of 9-pin Sub-D Connector male Pin Function Comment +5V Aux Voltage max. current 100mA...
  • Page 16: Hcs3 Swi-Card Module

    HILTRON GMBH Stuttgarter Strasse 4 71522 Backnang Tel.: + 49 (0) 7191 962660 Fax: + 49 (0) 7191 970022 Ust-IdNr. DE 12822829 Manual_HCS3_SSPA_A.doc Page 16 of 59 4.3 HCS3 SWI-Card Module The HCS3 SWI-Card Module is mainly be used as input/ output device for control and moni-...
  • Page 17: Input Interface Diagram

    HILTRON GMBH Stuttgarter Strasse 4 71522 Backnang Tel.: + 49 (0) 7191 962660 Fax: + 49 (0) 7191 970022 Ust-IdNr. DE 12822829 Manual_HCS3_SSPA_A.doc Page 17 of 59 4.3.4 Input Interface Diagram Date: 13.05.2008 Rev.: A...
  • Page 18: Hcs3.8Ci-Card Module / Input To 8 Form C Contacts

    HILTRON GMBH Stuttgarter Strasse 4 71522 Backnang Tel.: + 49 (0) 7191 962660 Fax: + 49 (0) 7191 970022 Ust-IdNr. DE 12822829 Manual_HCS3_SSPA_A.doc Page 18 of 59 4.4 HCS3.8CI-Card Module / Input to 8 Form C Contacts The 8CI module provides a DC voltage of 26 V on the common pins via a protective resistor.
  • Page 19: Input Interface Diagram

    HILTRON GMBH Stuttgarter Strasse 4 71522 Backnang Tel.: + 49 (0) 7191 962660 Fax: + 49 (0) 7191 970022 Ust-IdNr. DE 12822829 Manual_HCS3_SSPA_A.doc Page 19 of 59 4.4.4 Input Interface Diagram Date: 13.05.2008 Rev.: A...
  • Page 20 HILTRON GMBH Stuttgarter Strasse 4 71522 Backnang Tel.: + 49 (0) 7191 962660 Fax: + 49 (0) 7191 970022 Ust-IdNr. DE 12822829 Manual_HCS3_SSPA_A.doc Page 20 of 59 Date: 13.05.2008 Rev.: A...
  • Page 21: Hcs3.Opk Card Module For 12 Outputs On Optical Couplers

    HILTRON GMBH Stuttgarter Strasse 4 71522 Backnang Tel.: + 49 (0) 7191 962660 Fax: + 49 (0) 7191 970022 Ust-IdNr. DE 12822829 Manual_HCS3_SSPA_A.doc Page 21 of 59 4.5 HCS3.OPK Card Module for 12 Outputs on Optical couplers The OPK module provides 12 outputs with optical coupler contacts corresponding to the in- ternal bus signals.
  • Page 22: Output Interface Diagram

    HILTRON GMBH Stuttgarter Strasse 4 71522 Backnang Tel.: + 49 (0) 7191 962660 Fax: + 49 (0) 7191 970022 Ust-IdNr. DE 12822829 Manual_HCS3_SSPA_A.doc Page 22 of 59 4.5.4 Output Interface Diagram Date: 13.05.2008 Rev.: A...
  • Page 23: Operation Of The Controller Via Front Panel

    HILTRON GMBH Stuttgarter Strasse 4 71522 Backnang Tel.: + 49 (0) 7191 962660 Fax: + 49 (0) 7191 970022 Ust-IdNr. DE 12822829 Manual_HCS3_SSPA_A.doc Page 23 of 59 5 Operation of the Controller via Front Panel 5.1 Main Screen of the Controller After powering the controller starts with depicting the main screen on the LCD display.
  • Page 24: Main Screen In Manual Mode

    HILTRON GMBH Stuttgarter Strasse 4 71522 Backnang Tel.: + 49 (0) 7191 962660 Fax: + 49 (0) 7191 970022 Ust-IdNr. DE 12822829 Manual_HCS3_SSPA_A.doc Page 24 of 59 5.1.2 Main Screen in Manual mode The main screen show the same simple block diagram of the redundant HPA / wave guide switch section including the indication of •...
  • Page 25 HILTRON GMBH Stuttgarter Strasse 4 71522 Backnang Tel.: + 49 (0) 7191 962660 Fax: + 49 (0) 7191 970022 Ust-IdNr. DE 12822829 Manual_HCS3_SSPA_A.doc Page 25 of 59 Description Comments Icon Dehydrator Icon for the dehydrator. The icon is flashing in case of a dehydrator alarm Icon for the HPA.
  • Page 26: Main Screen - Power Supply

    HILTRON GMBH Stuttgarter Strasse 4 71522 Backnang Tel.: + 49 (0) 7191 962660 Fax: + 49 (0) 7191 970022 Ust-IdNr. DE 12822829 Manual_HCS3_SSPA_A.doc Page 26 of 59 Description Icon Comments When the transmit path has been selected This button is only in manual opera- this button will configure the relevant redun- tion mode visible.
  • Page 27: Explanation Of Screen

    HILTRON GMBH Stuttgarter Strasse 4 71522 Backnang Tel.: + 49 (0) 7191 962660 Fax: + 49 (0) 7191 970022 Ust-IdNr. DE 12822829 Manual_HCS3_SSPA_A.doc Page 27 of 59 5.2.1 Explanation of Screen Icon Description Comment PwrSupp Designation of sub screen Display of power supply values.
  • Page 28: Main Menu

    HILTRON GMBH Stuttgarter Strasse 4 71522 Backnang Tel.: + 49 (0) 7191 962660 Fax: + 49 (0) 7191 970022 Ust-IdNr. DE 12822829 Manual_HCS3_SSPA_A.doc Page 28 of 59 5.3 Main Menu Fig. 5-5: Main Menu 5.3.1 Explanation of Screen Icon Description...
  • Page 29: Explanation Of Screen

    HILTRON GMBH Stuttgarter Strasse 4 71522 Backnang Tel.: + 49 (0) 7191 962660 Fax: + 49 (0) 7191 970022 Ust-IdNr. DE 12822829 Manual_HCS3_SSPA_A.doc Page 29 of 59 5.4.1 Explanation of Screen Icon Description Comment Contrast The contrast can be adjusted in the Variation in range of 18 to 49 possible.
  • Page 30: Web-Interface For Hcs3

    HILTRON GMBH Stuttgarter Strasse 4 71522 Backnang Tel.: + 49 (0) 7191 962660 Fax: + 49 (0) 7191 970022 Ust-IdNr. DE 12822829 Manual_HCS3_SSPA_A.doc Page 30 of 59 6 Web-Interface for HCS3 If the controller HCS3 is equipped with a COM card module type HCS3.PSN in slot A1, it can be completely monitored and controlled via its Web interface.
  • Page 31: General Information

    HILTRON GMBH Stuttgarter Strasse 4 71522 Backnang Tel.: + 49 (0) 7191 962660 Fax: + 49 (0) 7191 970022 Ust-IdNr. DE 12822829 Manual_HCS3_SSPA_A.doc Page 31 of 59 HPA redundancy control Antenna / Load switching Peripheral System config. Communication Card Modules...
  • Page 32: Explanation Of Icons

    HILTRON GMBH Stuttgarter Strasse 4 71522 Backnang Tel.: + 49 (0) 7191 962660 Fax: + 49 (0) 7191 970022 Ust-IdNr. DE 12822829 Manual_HCS3_SSPA_A.doc Page 32 of 59 When you want to change a parameter first click on the button "Control". Then you will be asked for a password, which is the same for all parameters and which you only have to enter once per open web interface.
  • Page 33: Redundancy Control

    HILTRON GMBH Stuttgarter Strasse 4 71522 Backnang Tel.: + 49 (0) 7191 962660 Fax: + 49 (0) 7191 970022 Ust-IdNr. DE 12822829 Manual_HCS3_SSPA_A.doc Page 33 of 59 6.2 Redundancy Control 6.2.1 Redundant HPA This icon represents the redundant HPA (SSPA). By clicking on this icon, a new win-...
  • Page 34 HILTRON GMBH Stuttgarter Strasse 4 71522 Backnang Tel.: + 49 (0) 7191 962660 Fax: + 49 (0) 7191 970022 Ust-IdNr. DE 12822829 Manual_HCS3_SSPA_A.doc Page 34 of 59 The Parameter Tab Clicking on the tab Parameter a list of pa- rameter groups is presented: •...
  • Page 35 HILTRON GMBH Stuttgarter Strasse 4 71522 Backnang Tel.: + 49 (0) 7191 962660 Fax: + 49 (0) 7191 970022 Ust-IdNr. DE 12822829 Manual_HCS3_SSPA_A.doc Page 35 of 59 Aux for Redundancy Parameter group: This parameter allow to include (or edit) additional cards into alarm management of the redundant HPA.
  • Page 36: Nominal Hpa

    HILTRON GMBH Stuttgarter Strasse 4 71522 Backnang Tel.: + 49 (0) 7191 962660 Fax: + 49 (0) 7191 970022 Ust-IdNr. DE 12822829 Manual_HCS3_SSPA_A.doc Page 36 of 59 6.2.2 Nominal HPA This icons represent the transmit path consisting of the HPA and the pair of switches. By clicking...
  • Page 37 HILTRON GMBH Stuttgarter Strasse 4 71522 Backnang Tel.: + 49 (0) 7191 962660 Fax: + 49 (0) 7191 970022 Ust-IdNr. DE 12822829 Manual_HCS3_SSPA_A.doc Page 37 of 59 The Parameter Tab Clicking on the tab Parameter a list of pa- rameter groups is presented: •...
  • Page 38 HILTRON GMBH Stuttgarter Strasse 4 71522 Backnang Tel.: + 49 (0) 7191 962660 Fax: + 49 (0) 7191 970022 Ust-IdNr. DE 12822829 Manual_HCS3_SSPA_A.doc Page 38 of 59 Config SwitchOver Parameter (group): Selecting the parameter group Config SwitchOver of HPA all parameters for setting for the redundancy control are visible.
  • Page 39 HILTRON GMBH Stuttgarter Strasse 4 71522 Backnang Tel.: + 49 (0) 7191 962660 Fax: + 49 (0) 7191 970022 Ust-IdNr. DE 12822829 Manual_HCS3_SSPA_A.doc Page 39 of 59 The Alarm Tab Selecting the alarms tab the alarms - if any - re- lated to function of the card are displayed.
  • Page 40: Antenna / Load Control

    HILTRON GMBH Stuttgarter Strasse 4 71522 Backnang Tel.: + 49 (0) 7191 962660 Fax: + 49 (0) 7191 970022 Ust-IdNr. DE 12822829 Manual_HCS3_SSPA_A.doc Page 40 of 59 6.3 Antenna / Load Control The switch icons (marked area) present the antenna/load switching. By...
  • Page 41 HILTRON GMBH Stuttgarter Strasse 4 71522 Backnang Tel.: + 49 (0) 7191 962660 Fax: + 49 (0) 7191 970022 Ust-IdNr. DE 12822829 Manual_HCS3_SSPA_A.doc Page 41 of 59 The Parameter Tab Clicking on the tab Parameter a list of pa- rameter groups is presented: •...
  • Page 42 HILTRON GMBH Stuttgarter Strasse 4 71522 Backnang Tel.: + 49 (0) 7191 962660 Fax: + 49 (0) 7191 970022 Ust-IdNr. DE 12822829 Manual_HCS3_SSPA_A.doc Page 42 of 59 Set Switch Parameter (group): Selecting the parameter group Set Switch the antenna / load switch can be configured.
  • Page 43: Auxiliary Input

    HILTRON GMBH Stuttgarter Strasse 4 71522 Backnang Tel.: + 49 (0) 7191 962660 Fax: + 49 (0) 7191 970022 Ust-IdNr. DE 12822829 Manual_HCS3_SSPA_A.doc Page 43 of 59 6.4 Auxiliary Input icon (see marked area) allows to manage aux- iliary inputs for additional alarms (e.g.
  • Page 44 HILTRON GMBH Stuttgarter Strasse 4 71522 Backnang Tel.: + 49 (0) 7191 962660 Fax: + 49 (0) 7191 970022 Ust-IdNr. DE 12822829 Manual_HCS3_SSPA_A.doc Page 44 of 59 Reconfigure Card Parameter (group): By clicking on the parameter group “Reconfig- ure Card …” the parameters belonging to this group are presented on the window.
  • Page 45 HILTRON GMBH Stuttgarter Strasse 4 71522 Backnang Tel.: + 49 (0) 7191 962660 Fax: + 49 (0) 7191 970022 Ust-IdNr. DE 12822829 Manual_HCS3_SSPA_A.doc Page 45 of 59 Signal1 (1-2-3) Parameter (group): By clicking on the parameter group “Sig- nal1 (1-2-3)” the parameters belonging to the group become visible in the lower part or the window.
  • Page 46 HILTRON GMBH Stuttgarter Strasse 4 71522 Backnang Tel.: + 49 (0) 7191 962660 Fax: + 49 (0) 7191 970022 Ust-IdNr. DE 12822829 Manual_HCS3_SSPA_A.doc Page 46 of 59 In the same way the parameters belonging to the parameter groups “input signal #2” up to “input signal #8”...
  • Page 47: Communication Card Module (Hcs3.Psn & Hcs3.Psc)

    HILTRON GMBH Stuttgarter Strasse 4 71522 Backnang Tel.: + 49 (0) 7191 962660 Fax: + 49 (0) 7191 970022 Ust-IdNr. DE 12822829 Manual_HCS3_SSPA_A.doc Page 47 of 59 6.5 Communication Card Module (HCS3.PSN & HCS3.PSC) The icons (see marked area) allows to monitor and control the communication card modules HCS3.PSN as well HCS3.PSC...
  • Page 48 HILTRON GMBH Stuttgarter Strasse 4 71522 Backnang Tel.: + 49 (0) 7191 962660 Fax: + 49 (0) 7191 970022 Ust-IdNr. DE 12822829 Manual_HCS3_SSPA_A.doc Page 48 of 59 The Parameter Tab In the parameter tab you can set and change the parameter values of the card/module.
  • Page 49 HILTRON GMBH Stuttgarter Strasse 4 71522 Backnang Tel.: + 49 (0) 7191 962660 Fax: + 49 (0) 7191 970022 Ust-IdNr. DE 12822829 Manual_HCS3_SSPA_A.doc Page 49 of 59 The Alarm Tab Selecting the alarms tab the alarms - if any - re- lated to function of the card are displayed.
  • Page 50: System Control

    HILTRON GMBH Stuttgarter Strasse 4 71522 Backnang Tel.: + 49 (0) 7191 962660 Fax: + 49 (0) 7191 970022 Ust-IdNr. DE 12822829 Manual_HCS3_SSPA_A.doc Page 50 of 59 6.6 System Control The icon (see marked area) allows to manage the system en- vironment (e.g.
  • Page 51 HILTRON GMBH Stuttgarter Strasse 4 71522 Backnang Tel.: + 49 (0) 7191 962660 Fax: + 49 (0) 7191 970022 Ust-IdNr. DE 12822829 Manual_HCS3_SSPA_A.doc Page 51 of 59 Set Device Name Parameter (group): By clicking on the parameter group “Set Device Name” the parameter “Name” can be entered or edited.
  • Page 52 HILTRON GMBH Stuttgarter Strasse 4 71522 Backnang Tel.: + 49 (0) 7191 962660 Fax: + 49 (0) 7191 970022 Ust-IdNr. DE 12822829 Manual_HCS3_SSPA_A.doc Page 52 of 59 Explanation of parameters Parameter Description System Description Input for system information Location Input for information on location of the equipment.
  • Page 53 HILTRON GMBH Stuttgarter Strasse 4 71522 Backnang Tel.: + 49 (0) 7191 962660 Fax: + 49 (0) 7191 970022 Ust-IdNr. DE 12822829 Manual_HCS3_SSPA_A.doc Page 53 of 59 Security Parameter (group): The parameter group “Security” allows to set No Password: different user access rights for managing the When “no password”...
  • Page 54 HILTRON GMBH Stuttgarter Strasse 4 71522 Backnang Tel.: + 49 (0) 7191 962660 Fax: + 49 (0) 7191 970022 Ust-IdNr. DE 12822829 Manual_HCS3_SSPA_A.doc Page 54 of 59 How to set a User Level? Select the parameter group “Security” and choose “User Level”.
  • Page 55 HILTRON GMBH Stuttgarter Strasse 4 71522 Backnang Tel.: + 49 (0) 7191 962660 Fax: + 49 (0) 7191 970022 Ust-IdNr. DE 12822829 Manual_HCS3_SSPA_A.doc Page 55 of 59 Choose below the parameter group Secu- rity the group with the required access level.
  • Page 56 HILTRON GMBH Stuttgarter Strasse 4 71522 Backnang Tel.: + 49 (0) 7191 962660 Fax: + 49 (0) 7191 970022 Ust-IdNr. DE 12822829 Manual_HCS3_SSPA_A.doc Page 56 of 59 Security Level - Access to Parameters Access Level Para Modules / Cards Parameter Group...
  • Page 57 HILTRON GMBH Stuttgarter Strasse 4 71522 Backnang Tel.: + 49 (0) 7191 962660 Fax: + 49 (0) 7191 970022 Ust-IdNr. DE 12822829 Manual_HCS3_SSPA_A.doc Page 57 of 59 Access Level Para Modules / Cards Parameter Group Parameter User Super- Admini- visor...
  • Page 58: Setting The Ip-Address

    HILTRON GMBH Stuttgarter Strasse 4 71522 Backnang Tel.: + 49 (0) 7191 962660 Fax: + 49 (0) 7191 970022 Ust-IdNr. DE 12822829 Manual_HCS3_SSPA_A.doc Page 58 of 59 7 Setting the IP-Address Prior to operation of the network interface card (NIC) type HCS3.PSN , the operator shall set the NIC’s IP address.
  • Page 59 HILTRON GMBH Stuttgarter Strasse 4 71522 Backnang Tel.: + 49 (0) 7191 962660 Fax: + 49 (0) 7191 970022 Ust-IdNr. DE 12822829 Manual_HCS3_SSPA_A.doc Page 59 of 59 2. Select in the Windows menu Programs the folder SCConfig. Double-click on the 'SCConfig' program.

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