Custom Crimp CC38 Operator's Manual
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Custom Crimp CC38 Operator's Manual

General production hose crimper with act controller
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CC38
General Production Hose Crimper
CC38 CRIMPER OPERATORS MANUAL
Updated 09/12/2017
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The CC38 Series hose crimper with the Patented ACT™ Controller and 240
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UNIQUE USER FRIENDLY PATENTED ACT
• Fully adjustable crimp to diameter.
• Production capabilities.
• Pressure Compensation uses pressure to eliminate "trial and error".
• Memory capacity for accurate repeatability.
• Automatically converts inch to mm and mm to inch so that no calculation is ever
required.
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CONTROLLER
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CONTROLLER
4.72"
120mm
Max Head Opening
Max Head Opening
W/O Dies
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Summary of Contents for Custom Crimp CC38

  • Page 1 CC38 General Production Hose Crimper The CC38 Series hose crimper with the Patented ACT™ Controller and 240 CC38 hose rimp mper CT™ ™ ™ ntro roll ller tons of crimping force has the capability to crimp up to 2" industrial hose.

  • Page 2: Safety Precautions

    SAFETY PRECAUTIONS • READ INSTRUCTIONS AND IDENTIFY ALL COMPONENT PARTS BEFORE USING CRIMPER. • CRIMPER CC38 CAN PRODUCE 240 TONS OF CRIMPING FORCE. • KEEP BOTH HANDS AWAY FROM PINCH POINTS. • CONSULT HOSE AND FITTING MANUFACTURER FOR CORRECT MACHINE SETTINGS AND CRIMP MEASUREMENTS.

  • Page 3: Table Of Contents

    INITIAL SET UP & MAINTENANCE--------------------------------------------------------------------------------------------------------5 AccuCrimp ACT CONTROL PANEL------------------------------------------------------------------------------------6 AccuCrimp ACT CONTROL PANEL QUICK START---------------------------------------------------------------------------------7 HYDRAULIC DIE INSTALLATION----------------------------------------------------------------------------------------14 AccuStop COUPLING STOP-------------------------------------------------------------------------------------------15 PLC RESET / RELAY REPLACEMENT------------------------------------------------------------------------------------16 TROUBLESHOOTING------------------------------------------------------------------------------------------------17 CC38 CRIMPER REPLACEMENT ACCESSORIES----------------------------------------------------------------------------------18 COMPONENT PARTS BREAKDOWN--------------------------------------------------------------------------------------------19 CUSTOMCRIMP® “NO-NONSENSE” WARRANTY STATEMENT---------------------------------------------------------------24 CUSTOMCRIMP® CONTACT INFORMATION--------------------------------------------------------------------------------------25...

  • Page 4: Component Parts & Technical Data

    CC38 General Production Hose Crimper COMPONENT PARTS & TECHNICAL DATA Technical Data 240 Ton Max 2SP: 2", 4SP: 1-½", 6SP: 1-¼" The 5 HP motor delivers the Max Industrial: 2" power needed to get the job L: 20" x W: 29" x H: 28"...

  • Page 5: Initial Set Up & Maintenance

    CC38 General Production Hose Crimper INITIAL SET UP & MAINTENANCE Do not lift the machine by the crimper head. Lift with a fork lift under the tank. Mount the crimper on a sturdy surface. Check electrical circuit to be certain that it matches the crimper requirements shown on the tag attached to the crimper cord.

  • Page 6: Accucrimp Act

    CC38 General Production Hose Crimper AccuCrimp ACT CONTROL PANEL STYLUS PEN 6" TOUCH SCREEN USB PORT EMERGENCY STOP MANUAL MODE FUNCTION: OPEN DIES AUTO MODE FUNCTION: CYCLE STOP MANUAL MODE FUNCTION: CLOSE DIES AUTO MODE FUNCTION: CYCLE START NOTE: MANUAL MODE...

  • Page 7: Accucrimp Act Tm Control Panel Quick Start

    CC38 General Production Hose Crimper AccuCrimp ACT CONTROL PANEL QUICK START While the ACT crimper has the ability to perform a number of fully automatic functions, manual operation is also possible. To make a manual crimp, two numbers are needed: The closed diameter of the die (in either inches or mm).
  • Page 8 CC38 General Production Hose Crimper AccuCrimp ACT AccuCrimp ACT CONTROL PANEL QUICK START CONTROL PANEL QUICK START HOW TO MAKE MINOR CORRECTIONS • Due to variations in hose and fi tting tolerances a minor crimp adjustment may be required if the measured diameter of the final crimp is not within the hose and fi...
  • Page 9 CC38 General Production Hose Crimper AccuCrimp ACT AccuCrimp ACT CONTROL PANEL QUICK START CONTROL PANEL QUICK START HOW TO ADD A SAVED DIE Up to 50 different dies can be saved in the computer memory. These dies can be recalled in the set up process eliminating the need to re-enter the die size each time.
  • Page 10 CC38 General Production Hose Crimper AccuCrimp ACT CONTROL PANEL QUICK START HOW TO ADD A SAVED CRIMP • Adjust the die diameter and crimp diameter as required and place the crimper in MANUAL mode. • Press SAVE. • Select a location (1-100) and press EDIT.
  • Page 11 Note: The retraction position must be set a minimum amount above the fi nished crimp diameter or the crimper will not retract. The minimum retraction diameters are: CC38 - Crimp Diameter plus 2 mm CC4-50 - Crimp Diameter plus 2 mm CC60 - Crimp Diameter plus 3 mm •...
  • Page 12 CC38 General Production Hose Crimper AccuCrimp ACT CONTROL PANEL QUICK START ADJUST CRIMP COUNT If a production operation is interrupted for some reason, it is possible to reset the counter to where the operation was at the point of interruption.
  • Page 13 CC38 General Production Hose Crimper AccuCrimp ACT CONTROL PANEL QUICK START ADDITIONAL FEATURES Pre-Loaded Crimp Specifications In addition to the ability to store up to 50 user entered dies and 150 user entered crimp settings, the ACT™ Controller has the capability of accepting pre loaded manufacturer’s crimp specifi-...

  • Page 14: Hydraulic Die Installation

    CC38 General Production Hose Crimper HYDRAULIC DIE INSTALLATION Bring the crimper head to fully opened position as shown in photo A. Install the Hydraulic Dies with the quick change tool as shown in photo B. Note: The die size stamped on the face of the die should face toward the operator.

  • Page 15: Tm Coupling Stop

    CC38 General Production Hose Crimper AccuStop COUPLING STOP Coupling Stop The AccuStop coupling stop eliminates guesswork Coupling Stop allowing the operator to visually observe exactly where Clamp the crimp will be positioned on the fi tting without the need for trial and error and product scrap due to poor crimp positioning.

  • Page 16: Plc Reset / Relay Replacement

    CC38 General Production Hose Crimper PLC RESET / RELAY REPLACEMENT Electrical Panel (Front Cover Removed) Programmable Logic Controller (PLC) Motor Relay Dies Open Relay Dies Close Relay The PLC (Programmable Logic Controller) requires a relatively constant source of electrical power.

  • Page 17: Troubleshooting

    CC38 General Production Hose Crimper TROUBLESHOOTING PROBLEM: CRIMPER WILL NOT RUN AT ALL • Check the E-Stop switch to be certain that it is not depressed. A slight twist is required to release switch after it has been depressed. •...

  • Page 18: Cc38 Crimper Replacement Accessories

    CC38 General Production Hose Crimper CC38 REPLACEMENT ACCESSORIES 6" Touch Screen Panel CC-Foot Switch 84mm Quick Change Tool Manual Back Stop P/N:102600-ACT P/N:CC-FOOTSWITCH P/N:102572 P/N:MBS-60 Electronic Back Stop Die Rack 9 Station Die Holders Crimper Stand 16 Station Mini Grease Gun w/ CRIMPX Die...

  • Page 19: Component Parts Breakdown

    CC38 General Production Hose Crimper COMPONENT PARTS BREAKDOWN 10 11 Touch Panel Housing Assembly (102633) ITEM PART NUMBER DESCRIPTION 69915K65 3/4" NPT Straight Flex Cord Grip 9600K24 Grommet - 1/4" 9600K11 Grommet - 1/8" 103874 Foot Pedal Jack W/Nut 69915K57 1/2"...
  • Page 20 CC38 General Production Hose Crimper COMPONENT PARTS BREAKDOWN COMPONENT PARTS BREAKDOWN COMPONENT PARTS BREAKDOWN 40 41 DETAIL A 22 23 34 35...
  • Page 21 CC38 General Production Hose Crimper COMPONENT PARTS BREAKDOWN COMPONENT PARTS BREAKDOWN COMPONENT PARTS BREAKDOWN Crimper Assembly - CC38 (101547) / CC4-50 (101832) / CC60 (101551) ITEM PART NUMBER DESCRIPTION 102618-WELD CC Crimper Reservoir 103049 Sight Glass 4534K43 3/8-18 NPTF Hex Socket Pipe Plug...
  • Page 22 CC38 General Production Hose Crimper COMPONENT PARTS BREAKDOWN CC Motor and Pump Assembly (101714) ITEM PART NUMBER DESCRIPTION 101541 5 HP 1800 RPM Motor 101540 7.5 HP 1800 RPM Motor 102994 10 HP 1800 RPM Motor 101539 Motor Mounting Flange...
  • Page 23 CC38 General Production Hose Crimper COMPONENT PARTS BREAKDOWN OPTIONAL Crimper Table Assembly (101755) Description Item Part Number 101244 Die Panel 101246 End Panel 90108A030 5/16 Flat Washer 91102A030 5/16 Lock Washer 92865A581 5/16-18 X 1 Hex Bolt 95462A030 5/16-18 Hex Nut...

  • Page 24: Customcrimp® "No-Nonsense" Warranty Statement

    CC38 General Production Hose Crimper CUSTOMCRIMP® “NO-NONSENSE” WARRANTY STATEMENT CustomCrimp® “No-Nonsense” Warranty Statement All CustomCrimp® Products are warranted to be free of defects in workmanship and materials for one year from the date of installation. This warranty ends when the product becomes unusable for reasons other than defects in workmanship or material.
  • Page 25 CC38 General Production Hose Crimper CONTACT US CUSTOMCRIMP®, YOUR SINGLE SOURCE FOR HOSE ASSEMBLY PRODUCTS. Products and services to support industry wide hose assembly needs. CustomCrimp ® Custom Machining Services, Inc. 326 N. County Rd. 400 East Valparaiso, IN 46383...

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